Tunnel short side wall scabbling equipment
The tunnel roughening device addresses dust generation issues by using a mobile body with a sliding cover and atomizing spray mechanisms to minimize dust dispersion, enhancing environmental safety and worker health.
Patent Information
- Application Number
- CN202421211339.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-30
AI Technical Summary
Existing tunnel roughing machines generate a large amount of dust during the roughing process, posing a threat to the environment and the health of construction workers.
A tunnel roughening device with a mobile body, adjustable roughening arm, and roughening body equipped with chiseling heads, a fixed cover, sliding cover, guide rods, and atomizing spray mechanisms to minimize dust dispersion by covering the chiseling heads and spraying water mist.
Effectively reduces dust dispersion by covering the chiseling heads and using water mist, thereby improving environmental safety and worker health.
Smart Images

Figure CN222276680U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of tunnel construction equipment, and in particular relates to a roughening device for a low side wall of a tunnel. Background Art
[0002] A roughing machine is a tool similar to an "axe" that processes the completed main structure surface so that the construction surfaces of the two construction stages are firmly bonded. Usually, the roughing machine is used in cast-in-place concrete structures. After the cast-in-place slab is poured, it is roughened to pour the next layer so that the concrete can be firmly bonded. Therefore, the "roughing machine" is generally also called the "concrete roughing machine". With the continuous development of tunnel processing technology, tunnels are used more and more widely, from the earliest highway tunnels and railway tunnels to subway tunnels, municipal tunnels, hydropower tunnels, etc. The diversified application of tunnels is crucial to the roughing treatment of tunnels. Although a tunnel roughing machine is disclosed in the Chinese utility model patent with publication number CN210910668U, which can easily adjust the roughing angle and height, a large amount of dust is easily generated during the roughing process, which seriously endangers the environment and the health of construction workers. Therefore, it is urgent to design a tunnel short side wall roughing equipment that can reduce the dust generated during the roughing process. Utility Model Content
[0003] In view of the problems existing in the above-mentioned prior art, the utility model discloses a roughening device for a low side wall of a tunnel, and specifically discloses the following technical solutions:
[0004] A roughening device for a short side wall of a tunnel comprises a mobile body, an adjustable roughening arm and a roughening body, wherein the adjustable roughening arm is installed at the front end of the mobile body, the roughening body is fixedly connected to one end of the adjustable roughening arm away from the mobile body, the roughening body comprises a connecting arm, one end of the connecting arm is fixedly connected to the adjustable roughening arm, and the other end is fixedly connected to a mounting seat, a plurality of roughening heads in a rectangular array are arranged on the bottom surface of the mounting seat, a fixed cover is fixedly connected to the periphery of the rectangular array of the roughening heads on the bottom surface of the mounting seat, a sliding cover is slidingly sleeved on the outer side of the fixed cover, a plurality of guide rods are fixedly connected to the top end of the sliding cover, the top end of the guide rod passes through the mounting seat upward and is fixedly connected to a block, the guide rod is slidably connected to the mounting seat, a spring is sleeved on the portion of the guide rod located between the mounting seat and the sliding cover, legs are respectively arranged on the left and right sides of the rectangular array of the roughening heads in the fixed cover, the top end of the leg is fixedly connected to the mounting seat, and a roller is rotatably installed on the bottom end of the leg.
[0005] Furthermore, atomizing spray mechanisms are respectively arranged on the front and rear sides of the rectangular array of the chiseling heads in the fixed cover, and the atomizing spray mechanisms are fixed on the bottom surface of the mounting seat. A water hose is connected to the atomizing spray mechanism, and one end of the water hose away from the atomizing spray mechanism upwardly penetrates the mounting seat and is connected to the water tank at the front end of the mobile body along the adjustable chiseling arm. A water pump is connected to the water hose, and the water pump is fixedly installed at the front end of the mobile body.
[0006] Furthermore, the atomizing spray mechanism includes a water spray pipe, which is fixedly mounted on the bottom surface of the mounting seat, the length direction of the water spray pipe is parallel to the length direction of the rectangular array of the chiseling heads, and a plurality of atomizing nozzles are evenly arranged at the bottom end of the water spray pipe.
[0007] Furthermore, rollers are rotatably mounted at the bottom of the front side wall and the bottom of the rear side wall of the sliding cover, and the bottom ends of the rollers are flush with the bottom ends of the left side wall and the right side wall of the sliding cover.
[0008] Furthermore, a first flange is fixedly connected to the top end of the connecting arm, a second flange is fixedly connected to one end of the adjustable chiseling arm away from the mobile body, and the first flange and the second flange are fixedly connected by bolts.
[0009] The cam is connected to the support frame at the front end thereof, and the cam is connected to the support frame at the rear end thereof, and the cam is connected to the support frame at the rear end thereof, and the cam is connected to the support frame at the rear end thereof, and the cam is connected to the support frame at the rear end thereof, and the cam is connected to the support frame at the rear end thereof,
[0010] Compared with the prior art, the beneficial effects of the utility model are:
[0011] In the utility model, a fixed cover is arranged on the periphery of the chiseling head, a sliding cover is arranged on the sliding cover outside the fixed cover, a plurality of guide rods are arranged on the top of the sliding cover, the guide rods penetrate the mounting seat and are slidably connected with the mounting seat, a spring is arranged on the portion of the guide rods between the mounting seat and the sliding cover, when the chiseling head is working, the bottom end of the sliding cover can be closely attached to the working surface under the action of the spring, so as to cover the chiseling head, thereby preventing dust from being scattered into the air and causing pollution to the environment;
[0012] Atomizing spray mechanisms are respectively arranged on the front and rear sides of the rectangular array of the chiseling heads in the fixed cover, so as to spray water mist onto the working surface during the operation of the chiseling heads, thereby further improving the dust reduction effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0014] Figure 2 This is the front view of the chiseling head.
[0015] Figure 3 This is the right side view of the chiseling head.
[0016] Figure 4 for Figure 2 Cross-sectional view along the AA direction.
[0017] 1-mobile body, 2-connecting arm, 3-mounting seat, 4-chisel head, 5-fixed cover, 6-sliding cover, 7-guide rod, 8-block, 9-spring, 10-leg, 11-roller, 12-water hose, 13-water tank, 14-water pump, 15-water pipe, 16-atomizing nozzle, 17-drum, 18-first flange, 19-second flange, 20-support arm, 21-telescopic arm, 22-first hydraulic telescopic rod, 23-second hydraulic telescopic rod, 24-third hydraulic telescopic rod, 25-support frame. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] Reference Figure 1-4A roughening device for a low side wall of a tunnel comprises a mobile body 1, an adjustable roughening arm and a roughening body, wherein the adjustable roughening arm is installed at the front end of the mobile body 1, and the roughening body is fixedly connected to the end of the adjustable roughening arm away from the mobile body 1, and the roughening body comprises a connecting arm 2, one end of the connecting arm 2 is fixedly connected to the adjustable roughening arm, and the other end is fixedly connected to a mounting seat 3, and a plurality of roughening heads 4 in a rectangular array are arranged on the bottom surface of the mounting seat 3, and a fixed cover 5 is fixedly connected to the periphery of the rectangular array of the roughening heads 4 on the bottom surface of the mounting seat 3, and the fixed cover 5 is fixedly connected to the periphery of the rectangular array of the roughening heads 4. A sliding cover 6 is provided on the outer side of the cover 5, and a plurality of guide rods 7 are fixedly connected to the top of the sliding cover 6. The top of the guide rod 7 penetrates the mounting seat 3 upward and is fixedly connected to a clamping block 8. The guide rod 7 is slidably connected to the mounting seat 3. A spring 9 is sleeved on the portion of the guide rod 7 located between the mounting seat 3 and the sliding cover 6. Support legs 10 are respectively provided on the left and right sides of the rectangular array of the chiseling heads 4 in the fixed cover 5. The top of the support leg 10 is fixedly connected to the mounting seat 3, and the bottom end of the support leg 10 is rotatably installed with a roller 11, so as to facilitate the movement of the chiseling body along the working surface.
[0020] In this embodiment, the length of the guide rod 7 is smaller than the sum of the height of the fixed cover 5 and the thickness of the mounting seat 3, thereby ensuring that under the limiting action of the block 8, the fixed cover 5 and the sliding cover 6 can always maintain partial overlap, avoiding complete separation of the two and causing dust to float.
[0021] In this embodiment, the spring 9 is always in a compressed state, and when the spring 9 is in its longest state, the bottom surface of the sliding cover 6 is flush with the bottom end of the roller 11 .
[0022] In this embodiment, atomizing spray mechanisms are respectively arranged on the front and rear sides of the rectangular array of the chiseling heads 4 in the fixed cover 5, the atomizing spray mechanism is fixed on the bottom surface of the mounting seat 3, the atomizing spray mechanism is connected with a water hose 12, one end of the water hose 12 away from the atomizing spray mechanism passes through the mounting seat 3 upward and is connected to the water tank 13 at the front end of the mobile body 1 along the adjustable chiseling arm, the water hose 12 is connected with a water pump 14, and the water pump 14 is fixedly installed at the front end of the mobile body 1. The water pump 14 transports the water in the water tank 13 to the atomizing spray mechanism through the water hose 12, and then sprays water on the chiseling work surface through the atomizing spray mechanism, thereby reducing the dispersion of dust and achieving the effect of dust reduction.
[0023] In this embodiment, the atomizing spray mechanism includes a water spray pipe 15, which is fixedly mounted on the bottom surface of the mounting seat 3. The length direction of the water spray pipe 15 is parallel to the length direction of the rectangular array of the chiseling heads 4. A plurality of atomizing nozzles 16 are evenly arranged at the bottom end of the water spray pipe 15.
[0024] In this embodiment, the bottom of the front side wall and the bottom of the rear side wall of the sliding cover 6 are both rotatably mounted with rollers 17. The front side wall and the rear side wall of the sliding cover 6 are the side walls parallel to the length direction of the rectangular array of the chiseling heads 4, and are also the side walls perpendicular to the travel direction of the roller 11. The bottom end of the roller 17 is flush with the bottom ends of the left and right walls of the sliding cover 6. When the chiseling work is actually performed, the bottom surface of the sliding cover 6 can be attached to the working surface under the action of the spring 9, thereby reducing the dispersion of dust. The bottom of the front side wall and the bottom of the rear side wall of the sliding cover 6 are both rotatably mounted with rollers 17. When the chiseling body needs to move after completing the chiseling work at a certain position, the roller 11 can facilitate its movement, and the roller 17 can reduce the resistance between the bottom ends of the front and rear side walls of the sliding cover 6 and the working surface, so as to avoid the sliding cover 6 from hindering the movement of the chiseling body.
[0025] In this embodiment, the top end of the connecting arm 2 is fixedly connected to a first flange 18, and the end of the adjustable chiseling arm away from the mobile body 1 is fixedly connected to a second flange 19. The first flange 18 and the second flange 19 are fixedly connected by bolts to facilitate disassembly.
[0026] In this embodiment, the adjustable chiseling arm includes a support arm 20, one end of the support arm 20 is rotatably connected to the front end of the mobile body 1, and the other end is rotatably connected to a telescopic arm 21, the front end of the mobile body 1 is located below the support arm 20 and is fixedly connected to a support frame 25, and a first hydraulic telescopic rod 22 is rotatably connected to the support frame 25, and one end of the first hydraulic telescopic rod 22 away from the support frame 25 is rotatably connected to the lower middle part of the support arm 20, and the telescopic arm 21 includes a first telescopic column and a second telescopic column, one end of the first telescopic column is connected to the support frame 25, and the telescopic arm 21 includes a first telescopic column and a second telescopic column. The support arm 20 is rotatably connected, and the other end is slidably sleeved on the second telescopic column. The lower side of one end of the support arm 20 close to the telescopic arm is rotatably connected with a second hydraulic telescopic rod 23, and the end of the second hydraulic telescopic rod 23 away from the support arm 20 is rotatably connected to the lower side of the first telescopic column. A third hydraulic telescopic rod 24 is connected between the upper sides of the first telescopic column and the second telescopic column, and both ends of the third hydraulic telescopic rod 24 are rotatably connected to the first telescopic column and the second telescopic column, respectively, and the third hydraulic telescopic rod 24 is arranged parallel to the telescopic arm 21. The height and angle of the adjustable chiseling arm can be adjusted by adjusting the first hydraulic telescopic rod 22 and the second hydraulic telescopic rod 23, and the length of the telescopic arm 21 can be adjusted by adjusting the third hydraulic telescopic rod 24. The cooperation of the three hydraulic telescopic rods can assist the chiseling body in completing the chiseling work.
[0027] The above description is only a preferred embodiment of the present invention and does not limit the technical scope of the present invention. Therefore, any slight modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention still fall within the scope of the technical solution of the present invention.
Claims
1. A roughening device for low side walls of a tunnel, characterized in that: The invention comprises a movable body, an adjustable chiseling arm and a chiseling body, wherein the adjustable chiseling arm is installed at the front end of the movable body, the chiseling body is fixedly connected to one end of the adjustable chiseling arm away from the movable body, the chiseling body comprises a connecting arm, one end of the connecting arm is fixedly connected to the adjustable chiseling arm, and the other end is fixedly connected to a mounting seat, a plurality of chiseling heads in a rectangular array are arranged on the bottom surface of the mounting seat, a fixed cover is fixedly connected to the periphery of the rectangular array of the chiseling heads on the bottom surface of the mounting seat, a sliding cover is slidingly sleeved on the outer side of the fixed cover, a plurality of guide rods are fixedly connected to the top end of the sliding cover, the top end of the guide rod passes through the mounting seat upward and is fixedly connected with a block, the guide rod is slidably connected to the mounting seat, a spring is sleeved on the part of the guide rod located between the mounting seat and the sliding cover, legs are respectively arranged on the left and right sides of the rectangular array of the chiseling heads in the fixed cover, the top end of the leg is fixedly connected to the mounting seat, and a roller is rotatably installed on the bottom end of the leg.
2. The roughening equipment for low side walls of a tunnel according to claim 1 is characterized in that: Atomizing spray mechanisms are respectively arranged on the front and rear sides of the rectangular array of the chiseling heads in the fixed cover, and the atomizing spray mechanisms are fixed on the bottom surface of the mounting seat. A water hose is connected to the atomizing spray mechanism, and one end of the water hose away from the atomizing spray mechanism upwardly penetrates the mounting seat and is connected to the water tank at the front end of the mobile body along the adjustable chiseling arm. A water pump is connected to the water hose, and the water pump is fixedly installed at the front end of the mobile body.
3. The roughening equipment for low side walls of a tunnel according to claim 2 is characterized in that: The atomizing spray mechanism comprises a water spray pipe, which is fixedly mounted on the bottom surface of the mounting seat. The length direction of the water spray pipe is parallel to the length direction of the rectangular array of the chiseling heads. A plurality of atomizing nozzles are evenly arranged at the bottom end of the water spray pipe.
4. The roughening equipment for low side walls of a tunnel according to claim 1, characterized in that: The bottom of the front side wall and the bottom of the rear side wall of the sliding cover are both rotatably mounted with rollers, and the bottom ends of the rollers are flush with the bottom ends of the left side wall and the right side wall of the sliding cover.
5. The roughening equipment for low side walls of a tunnel according to claim 1, characterized in that: The top end of the connecting arm is fixedly connected with a first flange, the end of the adjustable chiseling arm away from the moving vehicle body is fixedly connected with a second flange, and the first flange and the second flange are fixedly connected by bolts.
6. The roughening equipment for low side walls of a tunnel according to claim 1, characterized in that: The adjustable chiseling arm includes a support arm, one end of the support arm is rotatably connected to the front end of the mobile vehicle body, and the other end is rotatably connected to the telescopic arm, and the front end of the mobile vehicle body is located below the support arm and is fixedly connected to a support frame, and the support frame is rotatably connected to a first hydraulic telescopic rod, and one end of the first hydraulic telescopic rod away from the support frame is rotatably connected to the middle lower side of the support arm. The telescopic arm includes a first telescopic column and a second telescopic column, one end of the first telescopic column is rotatably connected to the support arm, and the other end is slidably sleeved on the second telescopic column, and the lower side of one end of the support arm close to the telescopic arm is rotatably connected to the second hydraulic telescopic rod, and one end of the second hydraulic telescopic rod away from the support arm is rotatably connected to the lower side of the first telescopic column, and a third hydraulic telescopic rod is connected between the upper sides of the first telescopic column and the second telescopic column, and both ends of the third hydraulic telescopic rod are rotatably connected to the first telescopic column and the second telescopic column respectively, and the third hydraulic telescopic rod is arranged parallel to the telescopic arm.
