Mesh belt kiln air supplement machine capable of controlling temperature and air speed
By designing alternate filtration and unblocking filtering and unblocking filtering components in the mesh belt kiln repair fan, the problem of air refill during the cleaning process is solved, and the efficiency of equipment usage and cleaning effect is improved.
Patent Information
- Application Number
- CN202421132064.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-23
AI Technical Summary
The existing mesh kiln refrigerator can easily cause air refrigeration to be interrupted when cleaning the filter end, affecting the efficiency of the device.
A mesh kiln refrigerator including filter assembly and dredging parts is designed. The air volume adjustment and filtration are achieved through the combination of two sets of alternating air intake pipes and filter plates, and the bevel gear assembly and inner cylinder driven by servo motor are used to realize the filter plate. Alternate cleaning and unblocking to prevent interruptions in the cleaning process.
It effectively prevents air replenishment interruption caused by cleaning, improves air replenishment efficiency and cleaning efficiency, and ensures continuous operation of the device.
Smart Images

Figure CN222279349U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of kiln air supplementation, in particular to a mesh belt kiln air supplementation fan capable of controlling temperature and wind speed. Background Art
[0002] The SCR honeycomb denitrification catalyst is calcined in a mesh belt kiln. Before leaving the kiln, there is a phenomenon of cracking due to the catalyst temperature being too much higher than the ambient temperature and the large temperature difference between the inside and the outside. For this reason, it is necessary to install a fan at the kiln discharge port to achieve air supply and temperature adjustment. Referring to the publication number CN210922224U, an air-cooled kiln chimney air supply device includes a frame, a kiln body located on the frame, and a conveying component located inside the kiln body. According to processing needs, the inner cavity of the kiln body can be supplied with air to enhance the cooling rate of the processed workpiece. As described in the above patent, when the existing mesh belt kiln air supply fan is used, the corresponding filter end is required to filter the air supply, and most air supply fans fail to clean their filter ends without affecting the air supply operation and wind speed adjustment, thereby affecting the use efficiency of the device. Utility Model Content
[0003] In view of the deficiencies in the prior art, the utility model provides a mesh belt kiln air supply fan capable of controlling temperature and wind speed, which solves the problem that the device fails to effectively handle the interruption of air supply due to cleaning at the filter end of the device, affecting the efficiency of the device.
[0004] To achieve the above purpose, the utility model is implemented through the following technical solutions: a mesh belt kiln air supply fan capable of controlling temperature and wind speed, comprising a base, the base being connected with an air supply member for air supplying the mesh belt kiln, the air supply member comprising:
[0005] The exhaust fan is installed on the base for exhausting air; the cylinder is installed on the base and fixedly connected to the exhaust end of the exhaust fan;
[0006] A filter assembly is installed on the base for filtering and adjusting the air volume, the filter assembly includes two groups of air inlet pipes installed on the front side of the cylinder, the inner side of the air inlet pipe is rotatably connected with a filter plate, the outer side of the air inlet pipe is installed with a scraper fitted with the filter plate, the outer side of the air inlet pipe is installed with a first motor, the first motor is connected with a bevel gear assembly for driving the filter plate near the inner end of the air inlet pipe, the front and rear sides of the cylinder are both installed with a second motor, the inner side of the air inlet pipe is installed with a jet strip near the filter plate end, the inner sides of the cylinder are rotatably connected with an inner cylinder driven by the second motor, and the inner cylinder is provided with a ventilation groove at the end of the air inlet pipe corresponding to the air inlet pipe;
[0007] Heating cartridge, installed at the exhaust end of the exhaust fan to control the temperature;
[0008] The clearing piece is installed on the base and is used to clear the filter plate.
[0009] Preferably, a ventilation pipe is installed on the side of the heating cylinder away from the exhaust fan, the output end of the first motor is coaxially fixedly connected to the driving bevel gear in the bevel gear assembly, and the driving bevel gear and the driven bevel gear in the bevel gear assembly are both made of stainless steel.
[0010] Preferably, the driven bevel gear in the bevel gear assembly is coaxially fixedly connected to the filter plate, the outer wall of the inner cylinder is in contact with the inner wall of the cylinder, and the second motor is coaxially fixedly connected to the inner cylinder.
[0011] Preferably, a heating strip electrically connected to an external controller is provided on the inner side of the heating cylinder, and the first motor and the second motor are both servo motors.
[0012] Preferably, the clearing component includes an air compressor installed on a base, a solenoid valve is installed at the air compressor suction end, the solenoid valve is fixedly connected to an air suction pipe fixedly connected to the middle part of the upper end of the cylinder, and a three-way valve is installed at the air compressor exhaust end, and the upper and lower sides of the three-way valve are respectively fixedly connected to conduits for supplying air to the jet strip.
[0013] Preferably, the exhaust pipe is connected to the inner end of the cylinder, the jet strip is provided with a plurality of jet holes on the side away from the cylinder, and the inner end of the jet strip is in the air and respectively connected to the conduit and the jet holes.
[0014] Beneficial Effects
[0015] The utility model provides a mesh belt kiln air supply fan capable of controlling temperature and wind speed. Compared with the prior art, it has the following beneficial effects:
[0016] (1) The mesh belt kiln air supply fan capable of controlling temperature and wind speed has a filter assembly arranged in the device, so that two groups of air inlet pipes, filter plates, scrapers, a first motor, a bevel gear assembly, a second motor, an inner cylinder, and a ventilation groove cooperate with each other to achieve filtering and air volume adjustment operations at the air inlet end. In addition, the two groups of air inlet pipes are alternately replaced to prevent air supply interruption caused by cleaning the air filter end, thereby improving the air supply efficiency of the device and cleaning the outside of the filter end.
[0017] (2) The mesh belt kiln air supply fan capable of controlling temperature and wind speed has a clearing component arranged inside the device, so that the air compressor, solenoid valve, exhaust pipe, three-way valve, conduit, and jet strip cooperate with each other to clear the filter plate in the air inlet pipe isolated from the cylinder. The three-way valve cooperates with the inner cylinder and the ventilation groove to realize the alternate clearing of the two groups of filter plates, thereby improving the cleaning efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a cutaway stereogram of the utility model;
[0019] Figure 2 For this utility model Figure 1 A partial enlarged view of the middle A;
[0020] Figure 3 It is a three-dimensional diagram of the utility model.
[0021] In the figure: 1. base; 2. exhaust fan; 3. cylinder; 4. filter assembly; 41. air inlet pipe; 42. filter plate; 43. scraper; 44. first motor; 45. bevel gear assembly; 46. second motor; 47. jet strip; 48. inner cylinder; 49. ventilation groove; 5. heating cylinder; 6. clearing piece; 61. air compressor; 62. solenoid valve; 63. exhaust pipe; 64. three-way valve; 65. conduit. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] like Figure 1-3 The first embodiment shown is a mesh belt kiln air supply fan capable of controlling temperature and wind speed, comprising a base 1, the base 1 being connected with an air supply component for mesh belt kiln air supply, the air supply component comprising: an exhaust fan 2, mounted on the base 1 for exhaust processing; a cylinder 3, mounted on the base 1 and fixedly connected to the exhaust end of the exhaust fan 2;
[0024] The filter assembly 4 is installed on the base 1 for filtering and air volume adjustment. The filter assembly 4 includes two groups of air inlet pipes 41 installed on the front side of the cylinder 3. The inner side of the air inlet pipe 41 is rotatably connected with a filter plate 42. The surface of the filter plate 42 is provided with a number of filter holes. The outer side of the air inlet pipe 41 is provided with a scraper 43 that fits the filter plate 42. The outer side of the air inlet pipe 41 is provided with a first motor 44. The first motor 44 is connected to a bevel gear assembly 45 for driving the filter plate 42 near the inner end of the air inlet pipe 41. The front and rear sides of the cylinder 3 are both provided with a second motor 46. The inner side of the air inlet pipe 41 is provided with a jet strip 47 near the end of the filter plate 42. The inner ends of the cylinder 3 are rotatably connected with an inner cylinder 48 driven by the second motor 46. The inner cylinder 48 is provided with a ventilation groove 49 at the end corresponding to the air inlet pipe 41.
[0025] The heating cylinder 5 is installed at the exhaust end of the exhaust fan 2 to control the temperature; the dredging piece 6 is installed on the base 1 to dredge the filter plate 42; a ventilation pipe is installed on the side of the heating cylinder 5 away from the exhaust fan 2, the output end of the first motor 44 is coaxially fixedly connected with the driving bevel gear in the bevel gear assembly 45, and the driving bevel gear and the driven bevel gear in the bevel gear assembly 45 are both made of stainless steel; the driven bevel gear in the bevel gear assembly 45 is coaxially fixedly connected with the filter plate 42, the outer wall of the inner cylinder 48 is in contact with the inner wall of the cylinder body 3, and the second motor 46 is coaxially fixedly connected with the inner cylinder 48; a heating strip is provided on the inner side of the heating cylinder 5, and the first motor 44 and the second motor 46 are both servo motors;
[0026] A gas flow sensor is installed at the exhaust end of the exhaust fan 2 near the heating cylinder 5 side, and a temperature sensor is installed at the ventilation pipe end of the heating cylinder 5. The gas flow sensor, the temperature sensor, and the heating strip are all electrically connected to the external controller. The temperature of the supply air is controlled by controlling the heat generated by the heating strip. The gas flow sensor, the temperature sensor, and the heating strip are all existing technologies, so their specific working principles are not described in detail. The two groups of air intake pipes 41, the filter plate 42, the scraper 43, the first motor 44, the bevel gear assembly 45, the second motor 46, the inner cylinder 48, and the ventilation groove 49 cooperate with each other to realize the filtering and air volume adjustment operations at the air intake end, and the alternating replacement of the two groups of air intake pipes 41 can prevent the air supply operation from being affected by cleaning the filter plate 42, thereby improving the air supply efficiency of the device.
[0027] like Figure 1-2 The second embodiment shown is mainly different from the first embodiment in that:
[0028] The dredging member 6 includes an air compressor 61 installed on the base 1, and a solenoid valve 62 is installed at the air extraction end of the air compressor 61, and the solenoid valve 62 is fixedly connected to a suction pipe 63 fixedly connected to the middle part of the upper end of the cylinder 3, and a three-way valve 64 is installed at the exhaust end of the air compressor 61, and the upper and lower sides of the three-way valve 64 are respectively fixedly connected to a conduit 65 for supplying air to the jet strip 47;
[0029] The exhaust pipe 63 is connected with the inner end of the cylinder 3, and a plurality of jet holes are provided on the side of the jet strip 47 away from the cylinder 3. The inner end of the jet strip 47 is in the air and is respectively connected with the conduit 65 and the jet holes. When the mesh belt kiln does not need to make up air, the three-way valve 64 is adjusted to make the exhaust end of the air compressor 61 connected with the closed air inlet pipe 41 through the conduit 65 and the jet strip 47, the exhaust fan 2 is turned off and the solenoid valve 62 and the air compressor 61 are turned on. The air compressor 61 extracts and compresses air through the solenoid valve 62, the exhaust pipe 63, the cylinder 3, the inner cylinder 48, the ventilation groove 49, the unclosed air inlet pipe 41, and the filter plate 42, and then the compressed air is blown and cleared through the three-way valve 64, the conduit 65, and the jet strip 47 to the filter plate 42 in the closed air inlet pipe 41.
[0030] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited, and conventional equipment can be used.
[0031] When in use, the user fixes the entire device at the air supply end of the mesh belt kiln, makes the air supply pipe on the right side of the heating cylinder 5 fixedly connected to the ventilation pipe of the mesh belt kiln, and makes the exhaust fan 2, the heating strip in the heating cylinder 5, the two sets of first motors 44, and the second motor 46 electrically connected to the external controller. When it is necessary to replenish air for the inner end of the mesh belt kiln, the exhaust fan 2 is started, and the exhaust fan 2 draws outside air through the cylinder 3, the air inlet pipe 41, and the filter plate 42, wherein the filter plate 42 filters impurities in the air, and then the air is introduced into the kiln through the heating cylinder 5 and the ventilation pipe. When it is necessary to increase the air temperature, the heating strip in the heating cylinder 5 is powered, and the heating strip generates heat and heats the gas passing through through heat exchange;
[0032] When it is necessary to control the air flow rate, the second motor 46 drives the inner cylinder 48 to rotate, so that the ventilation groove 49 in the inner cylinder 48 is offset relative to the air inlet pipe 41, so as to adjust the air inlet diameter and control the wind flow rate. When it is necessary to clean the filter plate 42 at that location, the inner cylinder 48 at that location is adjusted to make the ventilation groove 49 and the air inlet pipe 41 completely offset, and the air inlet pipe 41 at that location is isolated from the cylinder body 3. In this process, the angle of the inner cylinder 48 and the ventilation groove 49 at another location is adjusted to take over the filtering and ventilation operation when the air inlet pipe 41 at that location is closed, so as to reduce the interruption of the air replenishment process of the device due to cleaning. When the air inlet pipe 41 at that location is completely isolated from the cylinder body 3, the first motor 44 is turned on. The first motor 44 drives the filter plate 42 to rotate through the bevel gear assembly 45, and the scraper 43 scrapes and cleans the outer surface of the filter plate 42.
[0033] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0034] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A mesh belt kiln air supply fan capable of controlling temperature and wind speed, comprising a base, characterized in that: The base is connected with an air supply component for supplying air to the mesh belt kiln, and the air supply component includes: An exhaust fan, mounted on the base, for exhaust treatment; The cylinder is mounted on the base and fixedly connected to the exhaust end of the exhaust fan; A filter assembly is installed on the base for filtering and adjusting the air volume, the filter assembly includes two groups of air inlet pipes installed on the front side of the cylinder, the inner side of the air inlet pipe is rotatably connected with a filter plate, the outer side of the air inlet pipe is installed with a scraper fitted with the filter plate, the outer side of the air inlet pipe is installed with a first motor, the first motor is connected with a bevel gear assembly for driving the filter plate near the inner end of the air inlet pipe, the front and rear sides of the cylinder are both installed with a second motor, the inner side of the air inlet pipe is installed with a jet strip near the filter plate end, the inner sides of the cylinder are rotatably connected with an inner cylinder driven by the second motor, and the inner cylinder is provided with a ventilation groove at the end of the air inlet pipe corresponding to the air inlet pipe; Heating cartridge, installed at the exhaust end of the exhaust fan to control the temperature; The clearing piece is installed on the base and is used to clear the filter plate.
2. The mesh belt kiln air supply fan capable of controlling temperature and wind speed according to claim 1 is characterized in that: A ventilation pipe is installed on the side of the heating cylinder away from the exhaust fan. The output end of the first motor is coaxially fixedly connected with the driving bevel gear in the bevel gear assembly. The driving bevel gear and the driven bevel gear in the bevel gear assembly are both made of stainless steel.
3. The mesh belt kiln air supply fan capable of controlling temperature and wind speed according to claim 1 is characterized in that: The driven bevel gear in the bevel gear assembly is coaxially fixedly connected to the filter plate, the outer wall of the inner cylinder is in contact with the inner wall of the cylinder, and the second motor is coaxially fixedly connected to the inner cylinder.
4. The mesh belt kiln air supply fan capable of controlling temperature and wind speed according to claim 1 is characterized in that: A heating strip electrically connected to an external controller is provided on the inner side of the heating cylinder, and the first motor and the second motor are both servo motors.
5. The mesh belt kiln air supply fan capable of controlling temperature and wind speed according to claim 1 is characterized in that: The clearing component includes an air compressor installed on a base, an electromagnetic valve is installed at the air compressor suction end, the electromagnetic valve is fixedly connected to an air suction pipe fixedly connected to the middle part of the upper end of the cylinder, and a three-way valve is installed at the air compressor exhaust end, and the upper and lower sides of the three-way valve are respectively fixedly connected to conduits for supplying air to the jet strip.
6. The mesh belt kiln air supply fan capable of controlling temperature and wind speed according to claim 5 is characterized in that: The exhaust pipe is connected with the inner end of the cylinder, the side of the jet strip away from the cylinder is provided with a plurality of jet holes, and the inner end of the jet strip is in the air and respectively connected with the conduit and the jet holes.