Equipment for automatically loading stator punching sheet short circuit ring

By designing an automatic loading device for stator punching, the combination of guide rails and lifting platforms is used to realize the automatic push of the short-circuit ring, solving the problem of low manual installation efficiency in the prior art, and improving the installation of the short-circuit ring of the motor efficiency.

CN222283031UActive Publication Date: 2024-12-31SHAOXING XINYUAN FILM CO LTD
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Patent Information

Application Number
CN202420790145.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-16
Publication Date
2024-12-31
Estimated Expiration
2034-04-16

AI Technical Summary

Technical Problem

In the prior art, the installation of the stator punching short-circuit ring requires manual insertion and clamping, which is inefficient and cannot realize automatic loading.

Method used

A device including a machine, guide rail, a sequence conveying mechanism, a lifting mechanism and a short-circuit ring push mechanism is designed. The stator punching plate is conveyed through the guide rail, and the lifting platform and pushing groove are used to realize the automatic push of the short-circuit ring, combining the limit and The thrust device ensures evenly spaced conveying and precise positioning of the stator punching piece, realizing the automatic loading of the short-circuit loop and the stator punching piece.

Benefits of technology

It improves the working efficiency of motor short-circuit ring installation, reduces manual operation, realizes the automatic loading of stator blade short-circuit ring, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a device for automatically loading short circuit rings of stator punching sheets, which comprises a sorting conveying mechanism, a lifting mechanism and a plurality of short circuit ring pushing mechanisms, the sorting conveying mechanism uniformly conveys the stator punching sheets into and out of the lifting mechanism on a guide rail at intervals, and the lifting mechanism comprises a lifting device and a lifting platform. The lifting table is installed on the guide rail and driven by the lifting device to ascend and descend, the short-circuit ring pushing mechanism comprises a body internally provided with a pushing groove, a sliding rail and a pushing device, the pushing groove is vertically formed, the body is provided with a feeding port communicated with the pushing groove, and the sliding rail is used for conveying short-circuit rings, is connected with the feeding port and enables the short-circuit rings to sequentially slide into the pushing groove; the pushing device comprises a driver and a push rod, and the push rod is driven by the driver to slide in the pushing groove to push out the internal short circuit ring to be matched with the stator punching sheet. The utility model provides the device for automatically loading the stator punching sheet short circuit ring, which realizes automatic loading of the short circuit ring and improves the working efficiency.
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Description

Technical Field

[0001] The utility model relates to a device for automatically loading a stator punching sheet short-circuit ring, belonging to the technical field of motor production equipment. Background Art

[0002] In order to improve the current collection efficiency and increase the service life of the motor, when manufacturing the stator, after multiple stator punching sheets are stacked, a U-shaped short-circuit ring is added to the short-circuit ring groove of the punching sheet, and then the short-circuit ring is fixed to the stator punching sheet through clamping, closing and other operations. Currently, when installing the short-circuit ring, it is necessary to manually insert the short-circuit ring into the short-circuit ring groove, and then perform the clamping and closing operations, so the efficiency is very low. Summary of the invention

[0003] The technical problem to be solved by the utility model is to provide a device for automatically loading short-circuit rings of stator punching sheets, so as to realize automatic loading of short-circuit rings, improve work efficiency and solve the shortcomings of the prior art.

[0004] The technical scheme of the utility model is: a device for automatically loading short-circuit rings of stator punching sheets, comprising a machine platform and a guide rail, wherein the guide rail is installed on the machine platform to limit the positions of both sides of the stator punching sheets so that the stator is transported along the length direction of the guide rail, comprising a sorting and conveying mechanism, a lifting mechanism, and a plurality of short-circuit ring pushing mechanisms, wherein the sorting and conveying mechanism evenly transports the stator punching sheets into and out of the lifting mechanism on the guide rail, wherein the lifting mechanism comprises a lifting device and a lifting platform, wherein the lifting platform is installed on the guide rail and driven to lift and lower by the lifting device, wherein the lifting platform is level with the bottom of the guide rail when the lifting platform is in a low position, and the stator punching sheets on the lifting platform cooperate with the short-circuit ring pushing mechanism when the lifting platform is in a high position, wherein the short-circuit ring pushing mechanism comprises a body with a push groove therein, a slide rail, and a pushing device, wherein the push groove is vertically arranged, and a feeding port connected with the push groove is arranged on the body, wherein the slide rail is used for transporting the short-circuit ring and is connected with the feeding port, wherein the short-circuit ring is sequentially slid into the pushing groove, and wherein the pushing device comprises a driver and a push rod, wherein the push rod is driven by the driver to slide in the push groove to push out the internal short-circuit ring to cooperate with the stator punching sheet.

[0005] Furthermore, the sequencing and conveying mechanism includes a displacement device and a limit device. The limit device includes a plurality of horizontally distributed limit rods. The distance between adjacent limit rods is the same as the width of the stator punching sheet. The limit device is driven by the displacement device to move along the X\Y axis direction and cooperate with the stator punching sheet to push the positioning punching sheet to be evenly spaced and conveyed on the guide rail.

[0006] It further includes a pushing device and a positioning device. The pushing device is arranged at the input end of the guide rail to push the stator punching sheet entering the guide rail forward. The positioning device is located in front of the sorting and conveying mechanism, and includes a blocking rod and a driver. The blocking rod is driven by the driver to move and cooperate with the stator punching sheet pushed by the pushing device, so that the stator punching sheet stays at a specific position on the guide rail.

[0007] The invention further comprises a measuring device, wherein the measuring device comprises a sensor and a lifter, and the sensor is lifted by the lifter to contact the stator punching sheet resting at a specific position on the guide rail to measure the height of the stator punching sheet.

[0008] By implementing the utility model, the stator punching sheets are sequenced by the sequencing conveying mechanism and evenly spaced and conveyed on the guide rail. After the stator punching sheets are conveyed to the lifting platform located at a low position, the lifting device lifts the lifting platform to the upper position. At this time, the stator punching sheets on the lifting platform cooperate with the short-circuit ring pushing mechanism (the stator punching sheets are aligned with the pushing groove outlet of the body), and the short-circuit ring on the slide rail enters the pushing groove through the feed port. After the short-circuit ring falls, it is aligned with the short-circuit ring groove on the stator punching sheet. Driven by the driver, the push rod moves downward in the pushing groove to push the short-circuit ring into the short-circuit ring groove of the stator punching sheet. After the lifting platform descends to a low position, the sequencing conveying mechanism outputs it and conveys the stator punching sheets to be installed to the lifting platform, thereby realizing automatic loading of the short-circuit ring and the stator punching sheets. BRIEF DESCRIPTION OF THE DRAWINGS

[0009] Figure 1 This is a view when the lifting platform is in the high position and cooperates with the short-circuit ring pushing mechanism;

[0010] Figure 2 This is a schematic diagram when the limit device is located on the left side;

[0011] Figure 3 This is a schematic diagram of the limit device after it moves to the right;

[0012] Figure 4 for Figure 1 A magnified image of point A;

[0013] Figure 5 for Figure 2 Enlarged view of point B.

[0014] As shown in the figure: machine 1; guide rail 2; displacement device 3; cylinder 4; lifting platform 5; main body 6; slide rail 7; short-circuit ring 8; pushing device 9; limit rod 10; limit device 11; blocking rod 12; conveyor belt 14; sensor 15; lifter 16; pushing device 17. DETAILED DESCRIPTION

[0015] Embodiments of the present utility model: Figures 1 to 5As shown, a device for automatically loading short-circuit rings of stator punching sheets comprises a machine platform 1 and a guide rail 2. The guide rail 2 is installed on the machine platform 1 to limit the two sides of the stator punching sheets so that the stator punching sheets are transported along the length direction of the guide rail 2, comprising a sorting and conveying mechanism, a lifting mechanism, and a plurality of short-circuit ring pushing mechanisms. The sorting and conveying mechanism evenly transports the stator punching sheets on the guide rail 2 into and out of the lifting mechanism at intervals. The lifting mechanism comprises a cylinder 4 and a lifting platform 5. The cylinder 4 is the lifting device described above. The cylinder 4 is located below the guide rail 2. The lifting platform 5 is installed on the guide rail 2 and is telescopically lifted and lowered by the cylinder 4. When the lifting platform 5 is in a low position, the top surface of the lifting platform 5 is flush with the support surface of the guide rail 2. When it is in a high position, the stator punching sheets on the lifting platform 5 cooperate with the short-circuit ring pushing mechanism. The short-circuit ring pushing mechanism comprises a body 6 with a pushing groove therein, a slide rail 7, and a pushing device 9. The pushing groove is vertically arranged. A feed port connected to the push groove is provided on the body 6. The slide rail 7 is used for conveying the short-circuit ring 8 and is connected to the feed port. The short-circuit ring 8 is slid into the push groove in sequence. The pushing device 9 includes a driver and a push rod. The push rod is driven by the driver to slide in the push groove to push out the internal short-circuit ring to cooperate with the stator punching sheet. In order to achieve uniform interval conveying of the stator punching sheet, the stator punching sheet can be accurately placed at a fixed position on the lifting platform 5 so that it can accurately cooperate with the short-circuit ring pushing mechanism. The stator punching sheet on the guide rail 2 is realized by a sorting and conveying mechanism, wherein the sorting and conveying mechanism includes a displacement device and a limit device 11. The limit device includes a plurality of horizontally distributed limit rods 10. The distance between adjacent limit rods 10 is the same as the width of the stator punching sheet. The displacement device is connected to the limit device to drive the limit device 11 to move in the front and back and left and right directions. When in use, Figures 2 to 3 As shown, when the limiting device 11 moves forward, the stator punching sheet is limited between the two limiting rods 10 on the leftmost side, and the displacement device drives the limiting device to move rightward by a set distance, and then the displacement device moves backward to separate from the stator punching sheet, and then moves leftward to reset; the above operation is repeated, so that the stator punching sheet is continuously conveyed to the right at a certain interval, and after the stator punching sheet is conveyed to the lifting platform 5 located at a low position, as shown in FIG. Figure 1 As shown, the limit device 11 moves backward and separates from the stator punching sheet, and the cylinder 4 lifts the lifting platform 5 to the upper position. At this time, the stator punching sheet on the lifting platform 5 cooperates with the short-circuit ring pushing mechanism (the stator punching sheet is aligned with the pushing groove outlet of the body 6), and the short-circuit ring 8 on the slide rail 7 enters the pushing groove through the feed port. After the short-circuit ring falls, it is aligned and matched with the short-circuit ring groove on the stator punching sheet. Driven by the driver, the push rod moves downward in the pushing groove to push the short-circuit ring into the short-circuit ring groove of the stator punching sheet. After the lifting platform 5 descends to the low position, the limit device 11 first moves to the left to reset, and then moves forward to be plugged with the stator punching sheet and then moves to the right for transportation, so that the stator punching sheet is moved to the right for transportation in sequence at a fixed interval, so that the stator punching sheet to be installed on the left side is transported to the lifting platform 5 and the installed stator punching sheet is output from the right side, so as to realize the automatic installation of the short-circuit ring and the stator punching sheet.

[0016] As a preferred embodiment, in order to enable the stator punching sheets to be installed to be accurately matched with the sequence conveying mechanism, the stator punching sheets to be installed need to be placed at a specific position, so a pushing device 17 and a positioning device are set, wherein the pushing device 17 is arranged at the input end of the guide rail 2, that is, at the leftmost end of the guide rail 2, to push the stator punching sheets entering the guide rail 2 to the right, and the positioning device includes a blocking rod 12 and a cylinder 1, and the cylinder 1 is the driver. The blocking rod 12 blocks and cooperates with the stator punching sheets pushed by the pushing device through the telescopic movement of the cylinder 1. The pushing device 17 can be a cylinder, which pushes the stator punching sheets entering the guide rail 2 in sequence through telescopic movement, and the stator punching sheets pushed after being pushed are The sheet is blocked by the extended blocking rod 12 so that it stays at a specific position on the guide rail 2, and then the blocking rod 12 retracts to release the blockage. After the sequencing conveying mechanism conveys it, the next stator punch is conveyed to a specific position, and this cycle is repeated. In order to automatically input the stator punch to the left side of the guide rail 2 for the pushing device to push, a conveyor belt 14 can be connected to the input end of the guide rail 2, and a sensor is set at the input end of the guide rail 2. When the stator punch enters the input end of the guide rail 2, the conveyor belt 14 stops after being sensed by the sensor. After the stator punch entering the input end of the guide rail 2 is pushed by the pushing device, the conveyor belt 14 runs again to transport the next stator punch.

[0017] As a preferred embodiment, a measuring device is included, which includes a sensor 15 and a lifter 16. The sensor 15 is a contact sensor. The lifter is lifted and contacted with the stator punching sheet resting at a specific position on the guide rail 2 to measure the height of the stator punching sheet. On the one hand, the stator punching sheet with abnormal height has a high possibility of quality problems itself, and on the other hand, there are problems in coordination with the short-circuit ring pushing mechanism. Therefore, it should be noted that the measuring device can be connected to the control device. When a stator punching sheet with abnormal height appears, an alarm is issued, the equipment is stopped, the abnormal stator punching sheet is eliminated, and the product quality is improved.

Claims

1. A device for automatically loading stator punching short-circuit rings, comprising a machine platform and a guide rail, wherein the guide rail is installed on the machine platform to limit the two sides of the stator punching so that the stator punching is transported along the length direction of the guide rail, characterized in that: It includes a sequencing conveying mechanism, a lifting mechanism, and several short-circuit ring pushing mechanisms. The sequencing conveying mechanism transports the stator punching sheets into and out of the lifting mechanism at uniform intervals on the guide rail. The lifting mechanism includes a lifting device and a lifting platform. The lifting platform is installed on the guide rail and driven to rise and fall by the lifting device. When the lifting platform is in a low position, it is level with the bottom of the guide rail. When it is in a high position, the stator punching sheets on the lifting platform cooperate with the short-circuit ring pushing mechanism. The short-circuit ring pushing mechanism includes a main body with a pushing groove, a slide rail, and a pushing device. The pushing groove is vertically arranged. A feed port connected to the pushing groove is provided on the main body. The slide rail is used for conveying short-circuit rings and is connected to the feed port to slide the short-circuit rings into the pushing groove in sequence. The pushing device includes a driver and a push rod. The push rod is driven by the driver to slide in the pushing groove to push out the internal short-circuit ring to cooperate with the stator punching sheet.

2. The device for automatically loading stator lamination short-circuit rings according to claim 1, characterized in that: The sequencing conveying mechanism includes a displacement device and a limit device. The limit device includes a plurality of horizontally distributed limit rods. The distance between adjacent limit rods is the same as the width of the stator punching sheet. The limit device is driven by the displacement device to move along the X\Y axis direction and cooperate with the stator punching sheet to push the positioning punching sheet to be evenly spaced and conveyed on the guide rail.

3. The device for automatically loading stator lamination short-circuit rings according to claim 1 or 2, characterized in that: It includes a pushing device and a positioning device. The pushing device is arranged at the input end of the guide rail to push the stator punching sheet entering the guide rail forward. The positioning device is located in front of the sorting and conveying mechanism, and includes a blocking rod and a driver. The blocking rod is driven by the driver to move and block the stator punching sheet pushed by the pushing device, so that the stator punching sheet stays at a specific position on the guide rail.

4. The device for automatically loading stator lamination short-circuit rings according to claim 3 is characterized in that: The invention comprises a measuring device, wherein the measuring device comprises a sensor and a lifter. The sensor is lifted by the lifter to contact the stator punching sheet resting at a specific position on the guide rail to measure the height of the stator punching sheet.

Citation Information

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