Integrated three-phase separator

The integrated three-phase separator addresses maintenance challenges and improves solid object discharge efficiency through a detachable demister and motor-driven conveying assembly, enhancing operational convenience and efficiency.

CN222286696UActive Publication Date: 2025-01-03西安恒旭装备制造有限公司
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Patent Information

Application Number
CN202421102391.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-01-03
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

The existing integrated three-phase separators face difficulties in maintaining and replacing the top demister, and have low efficiency in discharging solid objects.

Method used

The integrated three-phase separator design includes a detachable demister at the top for easy maintenance and a conveying assembly at the bottom for efficient discharge of solid objects, featuring a demister with alternating demister plates, a spiral conveying rod, and a motor-driven system for solid object discharge.

Benefits of technology

Facilitates convenient maintenance of the demister and enhances the efficiency of discharging solid objects by providing a detachable top demister and a motor-driven conveying assembly.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222286696U_ABST
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Abstract

The utility model discloses an integrated three-phase separator which comprises a separator body, a demister is arranged at the top end of the separator body, a plurality of rows of demisting plates are arranged at the bottom of the demister from top to bottom, and every two adjacent rows of demisting plates are arranged in a staggered mode. A conveying assembly is arranged at the bottom end of the separator body and comprises a conveying cylinder, a spiral conveying rod and a motor, the spiral conveying rod is rotationally connected with the conveying cylinder, one end of the conveying cylinder is open, the motor is arranged at the other end of the conveying cylinder, and the output end of the motor is connected with one end of the spiral conveying rod; a supporting frame is arranged at the bottom end of the separator body, the separator body is lifted through the supporting frame, and the bottom end of the conveying assembly is higher than the bottom end of the supporting frame. The top of the separator body is provided with the demister, and the demister is detachably connected with the separator body, so that a worker can conveniently and directly detach and maintain the demister from the top of the separator, and the problem that the demister is inconvenient to maintain is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of three-phase separators, in particular to an integrated three-phase separator. Background Art

[0002] There are many types of three-phase separators, and the structures of different types of three-phase separators are also different. For example, some three-phase separators are split-type, and some are integrated. Among them, when repairing an integrated three-phase separator, sometimes the staff needs to enter the three-phase separator through the manhole for maintenance.

[0003] The Chinese patent authorization announcement number CN219836161U discloses an integrated three-phase separator, including a separation cylinder, an infusion hose, a transfer shell and a conveying bucket. The bottom end of the separation cylinder is fixedly connected to the transfer shell, the lower part of the transfer shell is fixed to the conveying bucket, the side of the transfer shell above the conveying bucket is fixedly connected to the feed pipe, and the middle part of the circumference of the separation cylinder is fixed with an infusion hose. This integrated three-phase separator solves the problem that the integrated three-phase separator contains more droplets when outputting gas and is not convenient when outputting liquid by setting a separation cylinder, an infusion hose, a transfer shell and a conveying bucket. The advantages of this integrated three-phase separator are: the integrated three-phase separator contains fewer droplets when outputting gas, and can be suitable for different liquid level outputs when outputting liquid, and is easy to use.

[0004] The internal maintenance of the integrated three-phase separator provided by the above patent requires the staff to enter the separator, and the demister is at the top of the inner side of the three-phase separator, which is difficult for the staff to touch. Therefore, it is not convenient for the staff to repair or replace the demister of the three-phase separator. At the same time, the three-phase separator used to separate solid objects has a relatively low discharge efficiency for solid objects. Utility Model Content

[0005] The utility model aims to provide an integrated three-phase separator, aiming to improve the problem that the top demister of the existing integrated three-phase separator is difficult to repair and replace, and the discharge efficiency of the separated solid objects is low when the three-phase separator separates the solid objects.

[0006] The utility model is achieved in this way:

[0007] An integrated three-phase separator comprises a separator body, a demister is arranged at the top of the separator body, a plurality of demister plates are arranged at the bottom from top to bottom, and two adjacent rows of demister plates are arranged alternately; a conveying assembly is arranged at the bottom of the separator body, the conveying assembly comprises a conveying cylinder, a spiral conveying rod and a motor, the spiral conveying rod is rotatably connected to the conveying cylinder, one end of the conveying cylinder is opened, the motor is arranged at the other end of the conveying cylinder, and the output end of the motor is connected to one end of the spiral conveying rod; a support frame is arranged at the bottom of the separator body, the support frame lifts the separator body, and the bottom end of the conveying assembly is higher than the bottom end of the support frame.

[0008] Preferably, connecting feet are provided at the top and bottom corners of the separator body, and a connecting hole is provided in the middle of the connecting feet; a liquid outlet pipe is provided on the side of the separator body near the bottom, a flange is provided at the end of the liquid outlet pipe, and a plurality of flange holes are provided on the edge of the flange.

[0009] Preferably, a sedimentation hopper is provided at the bottom end of the separator body, a discharge pipe is provided at the bottom end of the sedimentation hopper, a plurality of connecting plates are provided at the bottom end of the discharge pipe, a plurality of perforations are evenly arranged on the edge of the connecting plates, and the connecting plates are connected to the conveying cylinder by bolts.

[0010] Preferably, the demister and the demister plate are connected by a connecting plate, the demister is provided with mounting feet at the corners, the mounting feet are provided with mounting holes in the middle, an air duct is directly above the demister, a plurality of branch pipes are provided on the side of the air duct, the branch pipes are connected to the demister, an external connection plate is provided at the open end of the air duct, and a plurality of external connection holes are evenly provided on the edge of the external connection plate.

[0011] Preferably, one end of the conveying cylinder is open and the other end is a bearing. A feed pipe is provided on the top of the conveying cylinder, a fixed plate is provided on the top of the feed pipe, and a plurality of fixing holes are evenly arranged on the edge of the fixed plate.

[0012] Preferably, a connecting shaft is provided at one end of the spiral conveying rod, and the connecting shaft is rotatably connected to the bearing. A driving slot is provided at the end of the spiral conveying rod facing the motor, the output end of the motor is inserted into the inner side of the driving slot, and a plurality of fixing feet are provided at one end of the motor that is in contact with the conveying cylinder.

[0013] Preferably, a supporting frame is provided at the top and bottom ends of the support frame, positioning feet are provided at the corners of the supporting frame, and a bolt hole is provided in the middle of the positioning feet.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. A demister is provided on the top of the separator body of the utility model, and the demister is detachably connected to the separator body, which is convenient for the staff to directly disassemble and repair the demister from the top of the separator, solving the problem of inconvenient maintenance of the demister; at the same time, a conveying assembly is provided at the bottom of the separator body, through which solid objects precipitated at the bottom of the separator body can be quickly discharged, thereby improving the efficiency of discharging fixed objects at the bottom of the separator body.

[0016] 2. The conveying assembly at the bottom of the separator body of the utility model is easy to install and simple to maintain, which facilitates the later maintenance and care of the separator body. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 It is a structural schematic diagram of the separator body of the utility model;

[0019] Figure 3 It is a structural schematic diagram of the utility model demister;

[0020] Figure 4 It is a structural schematic diagram of the conveying assembly of the utility model;

[0021] Figure 5 It is a structural schematic diagram of the support frame of the utility model.

[0022] In the figure: 1. separator body; 11. connecting foot; 12. connecting hole; 13. liquid outlet pipe; 14. flange; 15. flange hole; 16. sedimentation hopper; 17. discharge pipe; 18. connecting plate; 19. perforation; 2. demister; 21. mounting foot; 22. mounting hole; 23. demister plate; 24. connecting plate; 25. air guide pipe; 26. branch pipe; 27. external plate; 28. external hole; 3. conveying assembly; 31. conveying cylinder; 311. bearing; 312. feed pipe; 313. fixing plate; 314. fixing hole; 32. spiral conveying rod; 321. connecting shaft; 322. drive slot; 33. motor; 331. fixing foot; 4. support frame; 41. support frame; 42. positioning foot; 43. bolt hole. DETAILED DESCRIPTION

[0023] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0024] The following is a further description with reference to the accompanying drawings and specific embodiments:

[0025] Example 1

[0026] like Figure 1 and Figure 4 As shown, an integrated three-phase separator includes a separator body 1, and a demister 2 is provided at the top of the separator body 1, and the demister 2 is used to demister the discharged gas. A plurality of demister plates 23 are provided at the bottom of the demister 2 from top to bottom, and two adjacent demister plates 23 are arranged in a staggered manner; this structure facilitates the demister 2 to have a better demister effect. A conveying assembly 3 is provided at the bottom of the separator body 1, and the conveying assembly 3 facilitates the discharge of solid matter precipitated inside the separator body 1. The conveying assembly 3 includes a conveying cylinder 31, a spiral conveying rod 32 and a motor 33, and the spiral conveying rod 32 is rotatably connected to the conveying cylinder 31, one end of the conveying cylinder 31 is opened, and the motor 33 is arranged at the other end of the conveying cylinder 31, and the output end of the motor 33 is connected to one end of the spiral conveying rod 32; this structure facilitates the spiral conveying rod 32 to rotate through the motor 33, and the solid objects are driven to be discharged through the spiral conveying rod 32. A support frame 4 is provided at the bottom of the separator body 1, which lifts the separator body 1. The bottom of the conveying assembly 3 is higher than the bottom of the support frame 4; this structure facilitates lifting the entire separator body 1 and facilitates stable connection of the entire separator body 1.

[0027] Working principle: When in use, assemble the separator body 1 with the conveying assembly 3 and the support frame 4, and then install the demister 2 at the top opening of the separator body 1; then connect the external pipes to the separator body 1, the demister 2 and the conveying assembly 3, so that the gas, liquid and solid inside the separator can be smoothly discharged from the separator body 1. When repairing the demister 2, it is only necessary to remove the demister 2 from the top of the separator body 1 for repair. Compared with the prior art, the demister 2 is provided at the top of the separator body 1 of the present application, and the demister 2 is detachably connected to the separator body 1, which is convenient for the staff to directly disassemble and repair the demister 2 from the top of the separator, solving the problem of the inconvenient maintenance of the demister 2; at the same time, the conveying assembly 3 is provided at the bottom of the separator body 1, and the solid objects precipitated at the bottom of the separator body 1 can be quickly discharged through the conveying assembly 3, thereby improving the efficiency of discharging fixed objects at the bottom of the separator body 1.

[0028] Example 2

[0029] like Figure 1 and Figure 4 As shown, an integrated three-phase separator includes a separator body 1, and a demister 2 is provided at the top of the separator body 1, and the demister 2 is used to demister the discharged gas. A plurality of demister plates 23 are provided at the bottom of the demister 2 from top to bottom, and two adjacent demister plates 23 are arranged in a staggered manner; this structure facilitates the demister 2 to have a better demister effect. A conveying assembly 3 is provided at the bottom of the separator body 1, and the conveying assembly 3 facilitates the discharge of solid matter precipitated inside the separator body 1. The conveying assembly 3 includes a conveying cylinder 31, a spiral conveying rod 32 and a motor 33, and the spiral conveying rod 32 is rotatably connected to the conveying cylinder 31, one end of the conveying cylinder 31 is opened, and the motor 33 is arranged at the other end of the conveying cylinder 31, and the output end of the motor 33 is connected to one end of the spiral conveying rod 32; this structure facilitates the spiral conveying rod 32 to rotate through the motor 33, and the solid objects are driven to be discharged through the spiral conveying rod 32. A support frame 4 is provided at the bottom of the separator body 1, which lifts the separator body 1. The bottom of the conveying assembly 3 is higher than the bottom of the support frame 4; this structure facilitates lifting the entire separator body 1 and facilitates stable connection of the entire separator body 1.

[0030] like Figure 2As shown, the separator body 1 is provided with connecting feet 11 at the top and bottom corners, and a connecting hole 12 is provided in the middle of the connecting feet 11; the connecting feet 11 and the connecting holes 12 are convenient for connecting the separator body 1 with the demister 2 and the support frame 4, and are convenient for the stable installation of the demister 2 and the support frame 4. A liquid outlet pipe 13 is provided near the bottom of the side of the separator body 1, and the liquid outlet pipe 13 is used to discharge the precipitated liquid. A flange 14 is provided at the end of the liquid outlet pipe 13, and a plurality of flange holes 15 are provided on the edge of the flange 14; the cooperation of the flange 14 and the flange hole 15 is convenient for connecting the liquid outlet pipe 13 with an external pipeline. A sedimentation hopper 16 is provided at the bottom of the separator body 1, and the sedimentation hopper 16 is used to precipitate solid objects. A discharge pipe 17 is provided at the bottom of the sedimentation hopper 16, and the discharge pipe 17 is used to connect the sedimentation hopper 16 with the conveying assembly 3. A plurality of connecting plates 18 are provided at the bottom of the discharge pipe 17, and a plurality of perforations 19 are evenly provided on the edge of the connecting plate 18, and the connecting plate 18 is connected to the conveying cylinder 31 by bolts.

[0031] like Figure 3 As shown, the demister 2 and the demister plate 23 are connected by a connecting plate 24. This structure ensures that the demister plate 23 is sufficiently stable. The demister 2 is provided with mounting feet 21 at the corners, and a mounting hole 22 is provided in the middle of the mounting feet 21. The cooperation between the mounting feet 21 and the mounting holes 22 is convenient for connecting the demister 2 with the separator body 1. An air duct 25 is directly above the demister 2, and a plurality of branch pipes 26 are provided on the side of the air duct 25. The branch pipes 26 are connected to the demister 2. The air duct 25 cooperates with the branch pipes 26 to facilitate the gas inside the demister 2 that has been defogged to be discharged from the demister 2 through the branch pipes 26 and the air duct 25. An external connection plate 27 is provided at the open end of the air duct 25, and a plurality of external connection holes 28 are evenly provided on the edge of the external connection plate 27; the cooperation between the external connection plate 27 and the external connection holes 28 is convenient for connecting the air duct 25 with an external pipeline.

[0032] like Figure 4 As shown, one end of the conveying cylinder 31 is open, and the other end is provided with a bearing 311, and the bearing 311 is convenient for connecting with the spiral conveying rod 32. A feeding pipe 312 is provided at the top of the conveying cylinder 31, and the feeding pipe 312 is used for the solid materials inside the sedimentation hopper 16 to smoothly enter the conveying cylinder 31. A fixing plate 313 is provided at the top of the feeding pipe 312, and a plurality of fixing holes 314 are evenly provided on the edge of the fixing plate 313; the fixing plate 313 and the fixing holes 314 are convenient for connecting the feeding pipe 312 with the separator body 1. A connecting shaft 321 is provided at one end of the spiral conveying rod 32, and the connecting shaft 321 is rotatably connected with the bearing 311. A driving slot 322 is provided at one end of the spiral conveying rod 32 facing the motor 33, and the output end of the motor 33 is inserted into the inner side of the driving slot 322. This structure is convenient for the motor 33 to smoothly drive the spiral conveying rod 32 to rotate, and is convenient for the use of the spiral conveying rod 32. A plurality of fixing feet 331 are provided at one end of the motor 33 that is in contact with the conveying tube 31 ; the fixing feet 331 are used to fix the position of the motor 33 to ensure that the motor 33 is sufficiently stable.

[0033] like Figure 5 As shown, the top and bottom of the support frame 4 are provided with a support frame 41, and the support frame 41 is convenient for connecting and fixing the support foot to the separator body 1. Positioning feet 42 are provided at the corners of the support frame 41, and bolt holes 43 are provided in the middle of the positioning feet 42; the positioning feet 42 and the bolt holes 43 are convenient for connecting the support frame 4 to the separator body 1 and fixing the support frame 4.

[0034] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may be modified and varied in various ways. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An integrated three-phase separator, comprising a separator body (1), characterized in that: The top of the separator body (1) is provided with a demister (2), and the bottom of the demister (2) is provided with a plurality of demister plates (23) from top to bottom, and two adjacent rows of the demister plates (23) are arranged in a staggered manner; the bottom of the separator body (1) is provided with a conveying assembly (3), and the conveying assembly (3) comprises a conveying cylinder (31), a spiral conveying rod (32) and a motor (33), and the spiral conveying rod (32) and the conveying cylinder (31) are rotatably connected, and one end of the conveying cylinder (31) is opened, and the motor (33) is arranged at the other end of the conveying cylinder (31), and the output end of the motor (33) is connected to one end of the spiral conveying rod (32); the bottom of the separator body (1) is provided with a support frame (4), and the support frame (4) lifts the separator body (1), and the bottom end of the conveying assembly (3) is higher than the bottom end of the support frame (4).

2. The integrated three-phase separator according to claim 1, characterized in that: The separator body (1) is provided with connecting feet (11) at the corners of the top and bottom ends, and a connecting hole (12) is provided in the middle of the connecting feet (11); a liquid outlet pipe (13) is provided at a position close to the bottom end of the side of the separator body (1), and a flange plate (14) is provided at the end of the liquid outlet pipe (13), and a plurality of flange holes (15) are provided at the edge of the flange plate (14).

3. The integrated three-phase separator according to claim 2, characterized in that: A sedimentation hopper (16) is provided at the bottom end of the separator body (1), a discharge pipe (17) is provided at the bottom end of the sedimentation hopper (16), a plurality of connection plates (18) are provided at the bottom end of the discharge pipe (17), a plurality of perforations (19) are evenly arranged on the edge of the connection plates (18), and the connection plates (18) are connected to the conveying cylinder (31) by bolts.

4. The integrated three-phase separator according to claim 1, characterized in that: The demister (2) and the demister plate (23) are connected via a connecting plate (24); mounting feet (21) are provided at the corners of the demister (2); a mounting hole (22) is provided in the middle of the mounting feet (21); an air guide pipe (25) is provided directly above the demister (2); a plurality of branch pipes (26) are provided on the side of the air guide pipe (25); the branch pipes (26) are connected to the demister (2); an external connection plate (27) is provided at the open end of the air guide pipe (25); a plurality of external connection holes (28) are evenly provided on the edge of the external connection plate (27).

5. The integrated three-phase separator according to claim 1, characterized in that: One end of the conveying cylinder (31) is open, and the other end is provided with a bearing (311). A feeding pipe (312) is provided at the top of the conveying cylinder (31), and a fixing plate (313) is provided at the top of the feeding pipe (312). A plurality of fixing holes (314) are evenly arranged on the edge of the fixing plate (313).

6. The integrated three-phase separator according to claim 5, characterized in that: A connecting shaft (321) is provided at one end of the spiral conveying rod (32), and the connecting shaft (321) is rotatably connected to the bearing (311). A driving slot (322) is provided at one end of the spiral conveying rod (32) facing the motor (33), and the output end of the motor (33) is inserted into the inner side of the driving slot (322). A plurality of fixing feet (331) are provided at one end of the motor (33) that is in contact with the conveying cylinder (31).

7. An integrated three-phase separator according to any one of claims 1 to 6, characterized in that: The top and bottom ends of the support frame (4) are both provided with a supporting frame (41), the corners of the supporting frame (41) are both provided with positioning feet (42), and the middle of the positioning feet (42) is provided with a bolt hole (43).