Chemical raw material production reaction dissolving device

By using grinding rollers and heating stirring shafts in chemical raw materials production equipment, the problem of poor dissolution effect of chemical raw materials is solved, and the reaction rate and efficiency are improved.

CN222287325UActive Publication Date: 2025-01-03HANGZHOU LUNUO INDOOR ENVIRONMENTAL MANAGEMENT CO LTD
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Patent Information

Application Number
CN202421652691.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-12
Publication Date
2025-01-03
Estimated Expiration
2034-07-12

AI Technical Summary

Technical Problem

In the production process of chemical raw materials, due to the wide variety of raw materials and the different shapes and sizes, the dissolution effect is too low, which affects the production efficiency of chemical raw materials.

Method used

A chemical raw material production reaction dissolution device is designed, including the installation of two grinding rollers and a stirring shaft in the dissolution tank. The grinding roller grinds the raw materials through relative motion. The stirring shaft has a heating plate and a deflector, and the inclined design of the deflector. Disperse raw materials, avoid excessive concentration, and increase the reaction rate through motor drive.

Benefits of technology

Through grinding of the grinding roller and heating of the stirring leaves, the reaction dissolution rate of the raw materials is improved, excessive concentration of the raw materials is prevented, and reaction efficiency is enhanced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of chemical raw material production, in particular to a chemical raw material production reaction dissolving device which comprises a dissolving tank, at least three supporting legs which are arranged at intervals and arranged along the edge of the bottom of the dissolving tank, a discharging hopper arranged on one side of the top of the dissolving tank, and two grinding rollers which are arranged in parallel and arranged inside the discharging hopper. The two grinding rollers correspond to each other, the ends of the grinding rollers are rotationally connected with the inner wall of the discharging hopper, one ends of the grinding rollers penetrate through the discharging hopper and are connected with first gears, the two first gears are meshed, and a first driving motor is installed at the other end of one grinding roller. When the chemical raw material production reaction dissolving device is used, chemical raw materials are ground through relative movement of the two grinding rollers in the discharging hopper, and the raw materials falling into the tank body can be in contact with the rotating flow guide plate, so that the raw materials can be dispersed and disordered, and the situation that the reaction dissolving rate is reduced due to excessive concentration of the raw materials is prevented.
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Description

Technical Field

[0001] The utility model relates to the technical field of chemical raw material production, in particular to a chemical raw material production reaction and dissolution device. Background Art

[0002] There are many types of chemical raw materials with a wide range of uses. The chemical production process refers to the production process of obtaining valuable products by chemically processing the raw materials. Due to the diversity of raw materials and products and the complexity of the production process, tens of thousands of chemical production processes have been formed. Looking at the numerous chemical production processes, they are all organically combined by chemical reactions and several physical operations. Among them, chemical reactions and reactors are the core of chemical production, and physical processes play the role of preparing suitable reaction conditions for chemical reactions and separating and purifying reactants to obtain final products.

[0003] In chemical production, chemical raw materials need to be dissolved to improve the raw material production effect. When dissolving chemical raw materials, since there are many types of chemical raw materials before dissolution and they are of different shapes and sizes, when they enter the dissolution device, the dissolution effect is likely to be too low due to their size and different reaction rates between raw materials, thereby affecting the production of chemical raw materials. Utility Model Content

[0004] The purpose of the utility model is to solve the above-mentioned shortcomings in the prior art and to propose a chemical raw material production reaction and dissolution device.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a chemical raw material production reaction dissolution device is designed, including a dissolution tank, at least three spaced support legs are installed along the bottom edge of the dissolution tank, a lower hopper is installed on one side of the top of the dissolution tank, two parallel grinding rollers are arranged inside the lower hopper, and the two grinding rollers correspond to each other, and the ends of the grinding rollers are rotatably connected to the inner wall of the lower hopper, one end of the grinding roller passes through the lower hopper and is connected to a first gear, and the two first gears are meshed, and a first drive motor is installed at the other end of one of the grinding rollers, and the first drive motor is fixed to the outer wall of the lower hopper through a bracket;

[0006] A stirring shaft is arranged inside the dissolving tank, and the ends of the stirring shaft are rotatably connected to the upper and lower ends of the dissolving tank respectively, and the top of the stirring shaft passes through the top of the dissolving tank and is connected to a driving mechanism, and a stirring blade is also arranged on the stirring shaft, and one end of the stirring blade is connected to a fixing seat, and the fixing seat is fixed to the stirring shaft;

[0007] An annular plate is coaxially arranged above the interior of the dissolution tank, a first guide plate arranged obliquely is connected to the inner wall of the annular plate, the other end of the first guide plate is connected to a mounting seat, and the mounting seat is fixed on the stirring shaft, a second guide plate arranged obliquely is connected to the bottom of the first guide plate, and ends of the second guide plate are respectively fixed to the annular plate and the mounting seat.

[0008] Preferably, the dissolving tank comprises a tank body with an opening at the top, the supporting legs are fixed to the bottom of the tank body, an annular material guide plate is arranged at the bottom of the tank body, and a discharge port is arranged at the bottom of the tank body, a discharge pipe is arranged correspondingly below the discharge port, and the discharge pipe is fixed to the bottom of the tank body, and a solenoid valve is installed on the discharge pipe;

[0009] A top cover is installed on the top of the tank body through a flange, the ends of the stirring shaft are rotatably connected to the top cover and the tank body respectively, and the lower hopper is fixed on the top cover.

[0010] Preferably, an annular support seat is installed along the outer wall edge of the annular plate, and an annular bearing seat is coaxially arranged below the support seat, the bearing seat is fixed to the inner wall of the tank body, and a plurality of spaced balls are rotatably installed on the top and inner wall of the bearing seat, and the balls correspond to the bottom of the support seat and the outer wall of the annular plate.

[0011] Preferably, the driving mechanism includes a second gear, which is coaxially mounted on the stirring shaft, and a third gear is meshed on the side of the second gear, a driving shaft is coaxially mounted on the third gear, the bottom of the driving shaft is fixed on the top cover, and the top of the driving shaft is connected to a second driving motor, and the second driving motor is connected to the top cover through a bracket.

[0012] Preferably, a slip ring is installed on the top of the stirring shaft, the slip ring includes a rotor and a stator, the stator is fixed on the top of the stirring shaft, and the rotor is rotatably installed on the stator;

[0013] The stirring shaft is a hollow tube, and a heating plate is installed on the outer wall of the stirring blade. The power supply wire of the heating plate is arranged in the stirring shaft and connected with the stator.

[0014] Preferably, a window is provided on the side wall of the tank body, and a sight glass is installed in the window.

[0015] Preferably, an inclined collecting plate is provided at the upper end of the side where the two grinding rollers are relatively far away, the top of the collecting plate is fixed to the inner wall of the lower hopper, and the collecting plate is arranged toward the gap between the two grinding rollers.

[0016] The design scheme proposed by the utility model has the following beneficial effects during application:

[0017] 1. The chemical raw material production reaction and dissolution device grinds the chemical raw materials through the relative movement of two grinding rollers in the lower hopper. The raw materials falling from the lower hopper into the tank body will contact the continuously rotating guide plate and fall downward in a dispersed manner driven by the guide plate, thereby preventing the raw materials from being too concentrated and affecting the reaction and dissolution rate.

[0018] 2. The chemical raw material production reaction and dissolution device can provide a more sufficient heating operation with a wider heating range to the raw materials while stirring the raw materials through the heating plate arranged on the stirring blade, so as to further improve the reaction and dissolution rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 The structure of the utility model is shown in FIG. Figure 1 ;

[0020] Figure 2 The structure of the utility model is shown in FIG. Figure 2 ;

[0021] Figure 3 It is a cross-sectional view of the lower hopper of the utility model;

[0022] Figure 4 This is the internal structure diagram of the tank of the utility model;

[0023] Figure 5 This is a tank structure diagram of the utility model;

[0024] Figure 6 This is a structural diagram of the stirring shaft of the present utility model.

[0025] In the figure: 1. tank body; 2. top cover; 3. lower hopper; 4. grinding roller; 5. first gear; 6. first drive motor; 7. conduit; 8. stirring shaft; 9. second gear; 10. third gear; 11. second drive motor; 12. drive shaft; 13. stator; 14. rotor; 15. mounting seat; 16. annular plate; 17. first guide plate; 18. second guide plate; 19. stirring blade; 20. fixing seat; 21. supporting seat; 22. bearing seat; 23. ball bearing; 24. guide plate; 25. discharge port; 26. discharge pipe; 27. solenoid valve; 28. supporting leg; 29. ​​window; 30. visual glass. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0027] Reference Figure 1-Figure 6A chemical raw material production reaction dissolution device includes a dissolution tank, which includes a tank body 1 with an opening on the top. A top cover 2 is installed on the top of the tank body 1 through a flange to facilitate opening the dissolution tank and cleaning the inside thereof.

[0028] At least three support legs 28 are installed at intervals along the edge of the bottom of the dissolving tank (i.e., the bottom of the tank body 1), and a lower hopper 3 is installed on the top side of the dissolving tank (i.e., the top side of the top cover 2). Two parallel grinding rollers 4 are arranged inside the lower hopper 3, and the two grinding rollers 4 correspond to each other, and the ends of the grinding rollers 4 are rotatably connected to the inner wall of the lower hopper 3. One end of the grinding roller 4 passes through the lower hopper 3 and is connected to a first gear 5, and the two first gears 5 are meshed, and a first drive motor 6 is installed at the other end of one of the grinding rollers 4. The first drive motor 6 is fixed to the outer wall of the lower hopper 3 through a bracket. When in use, the raw materials to be reacted and dissolved are poured from the lower hopper 3. With the transmission of the first gear 5, the two grinding rollers 4 are moved relative to each other, thereby grinding the raw materials falling into the lower hopper 3, so that large particles of the raw materials are ground into small particles, so that they can react and dissolve faster later.

[0029] In order to ensure that the raw materials can fully fall between the two grinding rollers 4 when entering the lower hopper 3, Figure 3 As shown, an inclined convergence plate 7 is provided at the upper end of the side relatively away from the two grinding rollers 4, the top of the convergence plate 7 is fixed to the inner wall of the lower hopper 3, and the convergence plate 7 is arranged toward the gap between the two grinding rollers 4. After the raw materials falling into the lower hopper 3 come into contact with the convergence plate 7, they will slide along the convergence plate 7 toward between the two grinding rollers 4, so that the grinding rollers 4 can fully grind the raw materials.

[0030] like Figure 1 and Figure 4 As shown, a stirring shaft 8 is arranged inside the dissolving tank, and the ends of the stirring shaft 8 are rotatably connected to the upper and lower ends of the dissolving tank, that is, the top of the stirring shaft 8 is rotatably mounted on the top cover 2, and the bottom of the stirring shaft 8 is rotatably mounted on the bottom of the tank body 1. The top of the stirring shaft 8 passes through the top of the dissolving tank and is connected to a driving mechanism, and a stirring blade 19 is also arranged on the stirring shaft 8, and one end of the stirring blade 19 is connected to a fixing seat 20, and the fixing seat 20 is fixed to the stirring shaft 8. The stirring blade 19 rotates, and the raw materials can flow together with the rotation of the stirring blade 19 in the tank body 1, so that the raw materials are more fully contacted with each other, so as to improve the reaction and dissolution rate between the raw materials;

[0031] Among them, the driving mechanism includes a second gear 9, which is coaxially installed on the stirring shaft 8, and a third gear 10 is meshed on the side of the second gear 9, and a driving shaft 12 is coaxially installed on the third gear 10. The bottom of the driving shaft 12 is fixed on the top cover 2, and the top of the driving shaft 12 is connected to a second driving motor 11. The second driving motor 11 is connected to the top cover 2 through a bracket. The stirring shaft 8 is transmitted between the second gear 9 and the third gear 10 to rotate under the action of the second driving motor 11. In actual use, the second driving motor 11 can be set away from the lower hopper 3, so that the lower hopper 3 can select a larger volume as much as possible, so that more raw materials can be poured into the lower hopper 3 at the same time.

[0032] It should be noted that a slip ring is installed on the top of the stirring shaft 8, and the slip ring includes a rotor 14 and a stator 13. The stator 13 is fixed on the top of the stirring shaft 8, and the rotor 14 is rotatably installed on the stator 13; the stirring shaft 8 is a hollow tube, and a heating plate is installed on the outer wall of the stirring blade 19. The power supply wire of the heating plate is arranged in the stirring shaft 8 and connected to the stator 13. Because the reaction between the raw materials requires high temperature conditions, the heating plate can be turned on to heat the raw materials when the raw materials are stirred in the tank body 1, thereby ensuring the normal reaction between the raw materials and helping the dissolution of the raw materials.

[0033] Specifically, when the raw material falls from the lower hopper 3 into the tank body 1, Figure 4 and Figure 6 As shown, an annular plate 16 is coaxially arranged above the inside of the dissolving tank, and an inclined first guide plate 17 is connected to the inner wall of the annular plate 16. The other end of the first guide plate 17 is connected to the mounting seat 15, and the mounting seat 15 is fixed to the stirring shaft 8. An inclined second guide plate 18 is connected to the bottom of the first guide plate 17, and the ends of the second guide plate 18 are respectively fixed to the annular plate 16 and the mounting seat 15. In actual use, the angle between the first guide plate 17 and the second guide plate 18 is A, 90°≤A≤ 180°, the raw materials falling from the lower hopper 3 will fall on the continuously rotating guide plate. Due to the inclined setting of the guide plate, the raw materials in contact with the guide plate will have a tendency to slide down along the guide plate, and as the guide plate rotates, the raw materials on the guide plate will also be brought to a position not corresponding to the lower hopper 3 by the rotating guide plate during the sliding process, so that the raw materials can fall downward in a dispersed manner, so that the raw materials can have more sufficient and uniform contact with each other, so as to prevent the raw materials from being too concentrated, and the stirring blades 19 will find it difficult to fully stir the raw materials in a short time, thereby affecting the reaction and dissolution of the raw materials.

[0034] Furthermore, an annular support seat 21 is installed along the outer wall edge of the annular plate 16, and an annular bearing seat 22 is coaxially arranged below the support seat 21. The bearing seat 22 is fixed to the inner wall of the tank body 1, and a plurality of spaced balls 23 are rotatably installed on the top and inner wall of the bearing seat 22. The balls 23 correspond to the bottom of the support seat 21 and the outer wall of the annular plate 16. While ensuring the normal rotation of the annular plate 16, the guide plate is supported to reduce the probability of damage to the stirring shaft 8, the guide plate, etc.

[0035] Finally, an annular guide plate 24 is provided at the bottom of the tank body 1, and a discharge port 25 is provided at the bottom of the tank body 1, and a discharge pipe 26 is provided below the discharge port 25, and the discharge pipe 26 is fixed to the bottom of the tank body 1, and a solenoid valve 27 is installed on the discharge pipe 26. After the reaction and dissolution of the raw materials are completed, the solenoid valve 27 is opened to release the raw materials from the tank body 1 to realize the discharge operation of the raw materials.

[0036] It should be further explained that, in order to facilitate the staff to observe the reaction and dissolution status of the raw materials during the raw material production process, a window 29 is provided on the side wall of the tank body 1 , and a visual glass 30 is installed in the window 29 .

[0037] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A chemical raw material production reaction dissolution device, comprising a dissolution tank, at least three spaced support legs (28) are installed along the bottom edge of the dissolution tank, characterized in that: A lower hopper (3) is installed on one side of the top of the dissolving tank, and two parallel grinding rollers (4) are arranged inside the lower hopper (3), and the two grinding rollers (4) correspond to each other, and the ends of the grinding rollers (4) are rotatably connected to the inner wall of the lower hopper (3), one end of the grinding roller (4) passes through the lower hopper (3) and is connected to a first gear (5), and the two first gears (5) are meshed, and a first drive motor (6) is installed at the other end of one of the grinding rollers (4), and the first drive motor (6) is fixed to the outer wall of the lower hopper (3) through a bracket; A stirring shaft (8) is arranged inside the dissolving tank, the ends of the stirring shaft (8) are rotatably connected to the upper and lower ends of the dissolving tank respectively, and the top of the stirring shaft (8) passes through the top of the dissolving tank and is connected to a driving mechanism, and a stirring blade (19) is also arranged on the stirring shaft (8), and one end of the stirring blade (19) is connected to a fixing seat (20), and the fixing seat (20) is fixed to the stirring shaft (8); An annular plate (16) is coaxially arranged above the interior of the dissolving tank, a first guide plate (17) arranged obliquely is connected to the inner wall of the annular plate (16), the other end of the first guide plate (17) is connected to a mounting seat (15), and the mounting seat (15) is fixed to the stirring shaft (8), a second guide plate (18) arranged obliquely is connected to the bottom of the first guide plate (17), and the ends of the second guide plate (18) are respectively fixed to the annular plate (16) and the mounting seat (15).

2. A chemical raw material production reaction and dissolution device according to claim 1, characterized in that: The dissolving tank comprises a tank body (1) with an opening at the top, a supporting leg (28) fixed to the bottom of the tank body (1), an annular material guide plate (24) arranged at the bottom of the tank body (1), a discharge port (25) arranged at the bottom of the tank body (1), a discharge pipe (26) arranged correspondingly below the discharge port (25), the discharge pipe (26) being fixed to the bottom of the tank body (1), and a solenoid valve (27) being installed on the discharge pipe (26); A top cover (2) is installed on the top of the tank body (1) via a flange, the ends of the stirring shaft (8) are rotatably connected to the top cover (2) and the tank body (1), and the lower hopper (3) is fixed on the top cover (2).

3. A chemical raw material production reaction and dissolution device according to claim 2, characterized in that: An annular support seat (21) is installed along the outer wall edge of the annular plate (16), and an annular bearing seat (22) is coaxially arranged below the support seat (21). The bearing seat (22) is fixed to the inner wall of the tank body (1), and a plurality of spaced balls (23) are rotatably installed on the top and inner wall of the bearing seat (22). The balls (23) correspond to the bottom of the support seat (21) and the outer wall of the annular plate (16).

4. A chemical raw material production reaction and dissolution device according to claim 2, characterized in that: The driving mechanism comprises a second gear (9), which is coaxially mounted on the stirring shaft (8), and a third gear (10) is meshed on the side of the second gear (9), a driving shaft (12) is coaxially mounted on the third gear (10), the bottom of the driving shaft (12) is fixed on the top cover (2), and the top of the driving shaft (12) is connected to a second driving motor (11), and the second driving motor (11) is connected to the top cover (2) through a bracket.

5. A chemical raw material production reaction and dissolution device according to claim 4, characterized in that: A slip ring is installed on the top of the stirring shaft (8), the slip ring comprises a rotor (14) and a stator (13), the stator (13) is fixed on the top of the stirring shaft (8), and the rotor (14) is rotatably installed on the stator (13); The stirring shaft (8) is a hollow tube, and a heating plate is installed on the outer wall of the stirring blade (19). The power supply wire of the heating plate is arranged in the stirring shaft (8) and connected to the stator (13).

6. A chemical raw material production reaction and dissolution device according to claim 2, characterized in that: A window (29) is provided on the side wall of the tank body (1), and a visual glass (30) is installed in the window (29).

7. A chemical raw material production reaction and dissolution device according to claim 1, characterized in that: An inclined collector plate (7) is provided at the upper end of a side away from the two grinding rollers (4); the top of the collector plate (7) is fixed to the inner wall of the lower hopper (3), and the collector plate (7) is arranged toward the gap between the two grinding rollers (4).