Anchor rod reducing machine for anchor rod production
By designing a synchronous extrusion mechanism driven by cylinder and drive assembly in the anchor diameter shrinking machine, the extrusion wheel synchronization problem is solved, and the quality and consistency of the anchor diameter shrinking are improved.
Patent Information
- Application Number
- CN202421099076.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-20
AI Technical Summary
In existing anchor rod diameter shrinking machines, it is difficult to maintain synchronization when starting, resulting in a squeezing position error and affecting the quality of the anchor rod.
An extrusion mechanism including a cylinder, a rotating shaft, an extrusion wheel and a driving assembly is designed to control the opposite movement of the movable seat and drive the rotating shaft to rotate simultaneously through the cylinder to ensure that the extrusion wheel is always in synchronization.
The synchronous rotation of the extrusion wheel is achieved, which avoids the misalignment of the extrusion position and improves the quality and consistency of the anchor diameter shrinkage.
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Figure CN222288363U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of anchor rod diameter reducing machines, and in particular to an anchor rod diameter reducing machine for anchor rod production. Background Art
[0002] The diameter reducing machine is a non-cutting processing equipment with the advantages of high production efficiency, simple process, easy operation, saving raw materials, stable quality, etc. It uses hydraulic technology to send the round steel, threaded steel and other parts that need to be reduced into a special mold for cold shrinkage and molding. The density of the steel in the reduced part can be greatly improved, thereby improving the compressive strength of the material.
[0003] After searching, the utility model with Chinese patent publication number CN218925707U discloses "an anchor rod reducing machine for anti-floating anchor rod production, including a mounting platform, a feeding assembly with an adjustment function, the feeding assembly is mounted on the mounting platform, and the feeding assembly is provided with a driving assembly for conveying anti-floating anchor rods, an extrusion assembly, the extrusion assembly is mounted on the right side of the feeding assembly, and is used to extrude and reduce the anti-floating anchor rods, and a mold replacement assembly, the mold replacement assembly is mounted on the extrusion assembly".
[0004] However, in the implementation of relevant technologies, the following problems were found: the above-mentioned device can extrude the anti-floating anchor rod through the extrusion component to reduce the diameter of one end thereof, wherein, during the extrusion process, two motors 2 are used to drive two extrusion wheels to rotate and extrude the anchor rod respectively. Since it is difficult to keep the two motors 2 synchronized during startup, the two extrusion wheels are started and stopped successively, which causes errors in the positions of the two extrusion wheels for squeezing the anchor rod, thereby affecting the quality of the final anchor rod. In view of this, the utility model proposes an anchor rod diameter reducing machine for anchor rod production. Utility Model Content
[0005] The utility model provides an anchor rod diameter reducing machine for anchor rod production, which solves the problem in the prior art that two extrusion wheels are difficult to keep rotating synchronously.
[0006] The technical solution of the utility model is as follows: an anchor rod reducing machine for anchor rod production, comprising a base, one end of the top of the base is provided with a guide mechanism for guiding the anchor rod, the other end of the top of the base is fixedly connected to a mounting frame, an extrusion mechanism is provided on the inner side of the mounting frame, the extrusion mechanism comprises two cylinders symmetrically distributed along the center of the mounting frame, the output ends of the two cylinders are fixedly connected to movable seats, the bottoms of the two movable seats are rotatably connected to rotating shafts, the middle parts of the two rotating shafts are fixedly connected to extrusion wheels that contact the anchor rods, the bottoms of the two rotating shafts are rotatably connected to movable frames, the bottoms of the two movable frames are slidably connected to the bottom wall of the inner side of the mounting frame, and the bottom end of the inner side of the mounting frame is provided with a driving component that drives the two rotating shafts to rotate synchronously towards each other.
[0007] Preferably, the top end of the inner side of the mounting frame is fixedly connected with guide rail one, the bottom end of the inner side of the mounting frame is fixedly connected with guide rail two arranged parallel to guide rail one, the two movable seats are both slidably connected with guide rail one, and the two movable frames are both slidably connected with guide rail two.
[0008] Preferably, the driving assembly includes a spline, which is rotatably connected to the bottom end of the inner side of the mounting frame, and a motor is fixedly installed on the outer side of the mounting frame. The output shaft of the motor is fixedly connected to the spline, and the inner sides of the two mounting frames are rotatably connected with spline sleeves, the spline sleeves are arranged on the splines, and the spline sleeves are slidably connected to the splines, and one end of the two spline sleeves is provided with a transmission member that drives the corresponding rotating shaft to rotate.
[0009] Preferably, the transmission member includes a bevel gear 1, which is fixedly connected to one end of a corresponding spline sleeve, and a bevel gear 2 is fixedly connected to the bottom of the rotating shaft, and the bevel gear 1 is meshed with the corresponding bevel gear 2.
[0010] Preferably, the bevel gears 1 on the two spline sleeves are symmetrically distributed along the center line of the mounting frame, and the rotation directions of the two bevel gears 1 are opposite.
[0011] Preferably, the guide mechanism includes a fixed frame, which is fixedly connected to the top of the base, one side of the fixed frame is rotatably connected to a rotating disk, the outer edge of the rotating disk is fixedly connected to a plurality of guide molds distributed at equal angles along the rotating disk, and the other side of the fixed frame is rotatably connected to a hand crank coaxially fixed to the rotating disk.
[0012] Preferably, the top of the fixing frame is rotatably connected to a guide wheel, and the center of any one of the guide molds can be in the same plane with the axis of the guide wheel through the rotation of the rotating disk.
[0013] Preferably, the inner diameters of the plurality of guide dies are different in size and are distributed from bottom to top along the circumference of the rotating disk.
[0014] The working principle and beneficial effects of the utility model are as follows: by controlling the two cylinders to make the two movable seats move toward each other, the two extrusion wheels will contact with the anchor rod and squeeze it, so that anchor rods with different diameters can be processed, and then the two rotating shafts are driven to rotate toward each other synchronously through the driving assembly, so that the two extrusion wheels will rotate toward each other synchronously and squeeze the same position of the anchor rod, thereby reducing the diameter of the anchor rod at the squeezed position. Since the two extrusion wheels always keep rotating synchronously, the problem of misalignment of the extrusion positions of the two extrusion wheels causing a reduction in the reduction quality of the anchor rod can be avoided. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0016] Figure 1 It is a structural schematic diagram of an anchor rod diameter reducing machine for anchor rod production according to the utility model;
[0017] Figure 2 It is a structural schematic diagram of the extrusion mechanism of the utility model;
[0018] Figure 3 It is a structural schematic diagram of the drive assembly of the utility model;
[0019] Figure 4 It is a structural schematic diagram of the transmission member of the utility model;
[0020] Figure 5 It is a structural schematic diagram of the guide mechanism of the utility model.
[0021] In the figure: 1. base; 2. guide mechanism; 21. fixed frame; 22. rotating disk; 23. guide mold; 24. hand crank; 25. guide wheel; 3. mounting frame; 4. extrusion mechanism; 41. cylinder; 42. movable seat; 43. rotating shaft; 44. extrusion wheel; 45. movable frame; 46. guide rail 1; 47. guide rail 2; 48. drive assembly; 481. spline; 482. motor; 483. spline sleeve; 484. transmission part; 4841. bevel gear 1; 4842. bevel gear 2. DETAILED DESCRIPTION
[0022] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] like Figure 1~Figure 5As shown, this embodiment proposes an anchor rod reducing machine for anchor rod production, including a base 1, one end of the top of the base 1 is provided with a guide mechanism 2 for guiding the anchor rod, the other end of the top of the base 1 is fixedly connected with a mounting frame 3, the inner side of the mounting frame 3 is provided with an extrusion mechanism 4, the extrusion mechanism 4 includes two cylinders 41 symmetrically distributed along the center of the mounting frame 3, the output ends of the two cylinders 41 are fixedly connected with movable seats 42, the bottoms of the two movable seats 42 are rotatably connected with rotating shafts 43, the middle parts of the two rotating shafts 43 are fixedly connected with extrusion wheels 44 that contact with the anchor rod, the bottoms of the two rotating shafts 43 are rotatably connected with movable frames 45, the bottoms of the two movable frames 45 are slidably connected with the bottom wall of the inner side of the mounting frame 3, and the bottom end of the inner side of the mounting frame 3 is provided with a driving component 48 that drives the two rotating shafts 43 to rotate synchronously towards each other.
[0024] By controlling the two cylinders 41 to make the two movable seats 42 move towards each other, the two extrusion wheels 44 will come into contact with the anchor rod and squeeze it, so that anchor rods with different diameters can be processed. Then, the two rotating shafts 43 are driven to rotate towards each other synchronously through the driving assembly 48, so that the two extrusion wheels 44 will rotate towards each other synchronously and squeeze the same position of the anchor rod, thereby reducing the diameter of the anchor rod at the squeezed position. Since the two extrusion wheels 44 always keep rotating synchronously, the problem of misalignment of the extrusion positions of the two extrusion wheels 44 and the reduction of the diameter quality of the anchor rod can be avoided.
[0025] Furthermore, the top of the inner side of the mounting frame 3 is fixedly connected with a guide rail 1 46, the bottom of the inner side of the mounting frame 3 is fixedly connected with a guide rail 2 47 arranged parallel to the guide rail 1 46, the two movable seats 42 are slidably connected with the guide rail 1 46, and the two movable frames 45 are slidably connected with the guide rail 2 47. The movable seat 42 and the movable frame 45 are guided by the guide rail 1 46 and the guide rail 2 47 respectively, so that the movable seat 42 and the movable frame 45 can move smoothly.
[0026] Furthermore, the driving assembly 48 includes a spline 481, which is rotatably connected to the bottom end of the inner side of the mounting frame 3. A motor 482 is fixedly installed on the outer side of the mounting frame 3, and the output shaft of the motor 482 is fixedly connected to the spline 481. The inner sides of the two mounting frames 3 are rotatably connected with spline sleeves 483, which are sleeved on the spline 481 and slidingly connected to the spline 481. One end of the two spline sleeves 483 is provided with a transmission member 484 for driving the corresponding rotating shaft 43 to rotate. The transmission member 484 includes a bevel gear 1 4841, which is fixedly connected to one end of the corresponding spline sleeve 483. A bevel gear 2 4842 is fixedly connected to the bottom of the rotating shaft 43, and the bevel gear 1 4841 is meshed with the corresponding bevel gear 2 4842. The bevel gears 1 4841 on the two spline sleeves 483 are symmetrically distributed along the center line of the mounting frame 3, and the rotation directions of the two bevel gears 1 4841 are opposite.
[0027] By starting the motor 482 to drive the spline 481 to rotate, the two spline sleeves 483 can rotate synchronously. Since the spline sleeve 483 is slidably connected to the spline 481, the spline sleeve 483 always keeps synchronous rotation with the spline 481 during the translation of the movable frame 45. This ensures that the translation of the movable frame 45 will not affect the normal rotation of the spline sleeve 483 when reducing the diameter of anchor rods of different diameters, thereby causing the corresponding bevel gear 1 4841 to rotate. Since the two bevel gears 1 4841 are symmetrically distributed along the center line of the mounting frame 3, the rotation directions of the two bevel gears 2 4842 are opposite, which can make the two rotating shafts 43 rotate synchronously towards each other, which makes the two extrusion wheels 44 rotate synchronously towards each other and squeeze the same position of the anchor rod, thereby reducing the diameter of the extruded position of the anchor rod.
[0028] Furthermore, the guide mechanism 2 includes a fixed frame 21, which is fixedly connected to the top of the base 1, and a rotating disk 22 is rotatably connected to one side of the fixed frame 21, and a plurality of guide molds 23 distributed at equal angles along the rotating disk 22 are fixedly connected to the outer edge of the rotating disk 22, and the inner diameters of the plurality of guide molds 23 are different, and the inner diameters are distributed from bottom to top along the circumference of the rotating disk 22, and a hand crank 24 coaxially fixed to the rotating disk 22 is rotatably connected to the other side of the fixed frame 21, and a guide wheel 25 is rotatably connected to the top of the fixed frame 21, and the center of any guide mold 23 can be in the same plane with the axis of the guide wheel 25 through the rotation of the rotating disk 22. Anchor rods of different diameters can be guided by guide molds 23 with different inner diameters, and the rotating disk 22 can be rotated by rotating the hand crank 24, so that the guide molds 23 with different inner diameters can be switched to the corresponding guiding position to guide the anchor rod.
[0029] Working principle: First, the anchor rod is guided between the two extrusion wheels 44 through the guide die 23, and then the two cylinders 41 are controlled to make the two movable seats 42 move toward each other, which makes the two extrusion wheels 44 contact and squeeze the anchor rod, and then the motor 482 is started to drive the spline 481 to rotate, which makes the two spline sleeves 483 rotate synchronously. Since the spline sleeve 483 is slidingly connected with the spline 481, the spline sleeve 483 of the movable frame 45 always keeps synchronous rotation with the spline 481 during the translation process, which makes the translation of the movable frame 45 when reducing the diameter of anchor rods of different diameters will not affect the normal rotation of the spline sleeve 483, so that the corresponding bevel gear 1 4841 rotates, and since the two bevel gears 1 4841 are symmetrically distributed along the center line of the mounting frame 3, the rotation directions of the two bevel gears 2 4842 are opposite, which can make the two rotating shafts 43 rotate synchronously towards each other, which makes the two extrusion wheels 44 rotate synchronously towards each other and squeeze the same position of the anchor rod, thereby reducing the diameter of the anchor rod at the squeezed position.
[0030] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An anchor rod reducing machine for anchor rod production, comprising a base (1), one end of the top of the base (1) being provided with a guide mechanism (2) for guiding the anchor rod, characterized in that: The other end of the top of the base (1) is fixedly connected to a mounting frame (3), and an extrusion mechanism (4) is arranged on the inner side of the mounting frame (3). The extrusion mechanism (4) comprises two cylinders (41) symmetrically distributed along the center of the mounting frame (3), the output ends of the two cylinders (41) are fixedly connected to movable seats (42), the bottoms of the two movable seats (42) are rotatably connected to rotating shafts (43), the middle parts of the two rotating shafts (43) are fixedly connected to extrusion wheels (44) that contact the anchor rod, the bottoms of the two rotating shafts (43) are rotatably connected to movable frames (45), the bottoms of the two movable frames (45) are slidably connected to the bottom wall of the inner side of the mounting frame (3), and the bottom end of the inner side of the mounting frame (3) is provided with a driving component (48) that drives the two rotating shafts (43) to rotate synchronously towards each other.
2. The anchor rod reducing machine for anchor rod production according to claim 1, characterized in that: The top end of the inner side of the mounting frame (3) is fixedly connected to a guide rail 1 (46), the bottom end of the inner side of the mounting frame (3) is fixedly connected to a guide rail 2 (47) arranged parallel to the guide rail 1 (46), the two movable seats (42) are both slidably connected to the guide rail 1 (46), and the two movable frames (45) are both slidably connected to the guide rail 2 (47).
3. The anchor rod reducing machine for anchor rod production according to claim 1, characterized in that: The driving assembly (48) comprises a spline (481), wherein the spline (481) is rotatably connected to the bottom end of the inner side of the mounting frame (3), a motor (482) is fixedly mounted on the outer side of the mounting frame (3), an output shaft of the motor (482) is fixedly connected to the spline (481), and a spline sleeve (483) is rotatably connected to the inner side of the two mounting frames (3), the spline sleeve (483) is sleeved on the spline (481), and the spline sleeve (483) is slidably connected to the spline (481), and one end of the two spline sleeves (483) is provided with a transmission member (484) for driving the corresponding rotating shaft (43) to rotate.
4. The anchor rod reducing machine for anchor rod production according to claim 3, characterized in that: The transmission member (484) comprises a bevel gear 1 (4841), wherein the bevel gear 1 (4841) is fixedly connected to one end of a corresponding spline sleeve (483), and a bevel gear 2 (4842) is fixedly connected to the bottom of the rotating shaft (43), and the bevel gear 1 (4841) is meshed with the corresponding bevel gear 2 (4842).
5. The anchor rod reducing machine for anchor rod production according to claim 4, characterized in that: The bevel gears 1 (4841) on the two spline sleeves (483) are symmetrically distributed along the center line of the mounting frame (3), and the two bevel gears 1 (4841) rotate in opposite directions.
6. The anchor rod reducing machine for anchor rod production according to claim 3, characterized in that: The guide mechanism (2) comprises a fixed frame (21), the fixed frame (21) being fixedly connected to the top of the base (1), one side of the fixed frame (21) being rotatably connected to a rotating disk (22), an outer edge of the rotating disk (22) being fixedly connected to a plurality of guide molds (23) distributed at equal angles along the rotating disk (22), and the other side of the fixed frame (21) being rotatably connected to a hand crank (24) coaxially fixed to the rotating disk (22).
7. The anchor rod reducing machine for anchor rod production according to claim 6, characterized in that: The top of the fixed frame (21) is rotatably connected to a guide wheel (25), and the center of any one of the guide molds (23) can be in the same plane as the axis of the guide wheel (25) through the rotation of the rotating disk (22).
8. The anchor rod reducing machine for anchor rod production according to claim 6, characterized in that: The inner diameters of the plurality of guide dies (23) are different in size and are distributed from bottom to top along the circumference of the rotating disk (22).
Citation Information
Patent Citations
Anchor rod reducing machine for anti-floating anchor rod production
CN218925707U
