Copper bar bus leveling machine

Abstract

The utility model discloses a copper bar bus leveling machine, which belongs to the technical field of copper bar buses and comprises a leveling platform and a leveling component positioned on the leveling platform, protruding seats are symmetrically welded on two sides of the top wall of the leveling platform, servo motors are horizontally mounted on one side walls of the two protruding seats respectively, and the servo motors need to be powered by external electric power facilities. Inner movable chambers are formed in the two protruding seats, two bevel gears meshed with each other are arranged in each inner movable chamber, inner supporting shafts are coaxially connected to the two bevel gears respectively, output shafts of the two servo motors are coaxially connected with one inner supporting shaft in the two inner movable chambers respectively, and output shafts of the two servo motors are coaxially connected with the other inner supporting shafts in the two inner movable chambers respectively. The other inner supporting shaft in the two inner moving chambers is coaxially connected with a screw rod, and top grooves are formed in the top walls of the two protruding seats. The copper bar bus leveling machine can easily and accurately carry out leveling work in the copper bar bus conveying process.

Description

Technical Field

[0001] The utility model belongs to the technical field of copper busbars, and in particular relates to a copper busbar leveling machine. Background Art

[0002] When producing copper busbars, an important step is involved, that is, leveling the copper busbars on a leveling machine to produce orderly and neat copper busbar finished products.

[0003] In the process of realizing the utility model, the inventors found that there are at least the following problems in the technology: However, the leveling rollers on the machines currently used for leveling the copper busbars are usually not adjustable, resulting in different leveling rollers having different heights in some special cases, making it impossible to accurately level the copper busbars.

[0004] To this end, we proposed a copper busbar leveling machine to solve the above problems. Utility Model Content

[0005] The main purpose of the utility model is to provide a copper busbar leveling machine, which can easily and accurately perform the leveling work during the copper busbar transportation process, and can effectively solve the problems in the background technology.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A copper busbar leveling machine comprises a leveling platform and a leveling assembly located on the leveling platform, protruding seats are symmetrically welded on both sides of the top wall of the leveling platform, wherein a servo motor is horizontally mounted on one side wall of the two protruding seats respectively, and the servo motor needs to be powered by external power facilities, and an inner activity chamber is formed inside the two protruding seats, and two mutually meshing bevel gears are arranged in each inner activity chamber, and the two bevel gears are coaxially connected to an inner support shaft respectively, and the output shafts of the two servo motors are coaxially connected to one of the inner support shafts in the two inner activity chambers respectively, and a screw is coaxially connected to the other inner support shaft in the two inner activity chambers respectively;

[0008] A top groove is formed on the top wall of the two protruding seats, and movable blocks are respectively threadedly sleeved on the two screw rods, and the two movable blocks are respectively fitted with the inner walls of the two top grooves. The leveling mechanism includes racks respectively welded to the two movable blocks, inner edge shafts rotatably connected to the two racks, and a leveling roller fixedly sleeved on the inner edge shaft, wherein two inner edge shafts and two leveling rollers are provided in each rack, and a plurality of annular leveling grooves are formed on the leveling roller along its horizontal central axis by rotational cutting;

[0009] Distance sensors are fixed on both sides of each storage rack, and a display screen and a controller are also fixed on the calibration platform, wherein the distance sensor and the display screen are electrically connected to the controller.

[0010] As a preferred embodiment, the two inner support shafts in the inner activity chamber of the protruding seat are both rotatably connected to the protruding seat, so that the inner support shafts can drive the bevel gear to operate stably.

[0011] As a preferred embodiment, the two screw rods are both vertically arranged and rotatably connected to the two protruding seats respectively, so that the two screw rods can operate stably.

[0012] As a preferred implementation scheme, the rack is U-shaped, and the two inner axes in the rack are both horizontally arranged, and the two leveling rollers in the rack are close to each other; thereby facilitating the leveling of the copper busbar through the cooperation of the leveling grooves on the two leveling rollers.

[0013] As a preferred embodiment, ear plates are welded on two opposite side walls of the rack, and two distance sensors on the rack are respectively mounted on the bottom walls of the two ear plates, so that the distance sensor structure remains stable.

[0014] As a preferred embodiment, a side support plate is integrally connected to one side of the top wall of the calibration platform, and the display screen and the controller are both mounted on the side support plate, so that the display screen and the controller remain stable.

[0015] In summary, the technical effects and advantages of the utility model are as follows:

[0016] The copper busbar leveling machine drives two servo motors to operate, drive two sets of bevel gears to operate, and drive two screws to operate, so that the height of the two sets of leveling rollers can be adjusted. With the operation of the distance sensors, controllers and display screens on both sides of the leveling rollers, the copper busbar can be easily and accurately leveled during the transportation process.

[0017] The copper busbar leveling machine has four distance sensors that monitor the distance between it and the leveling platform in the vertical direction and transmit electrical signals to the controller, so that the controller can transmit electrical signals to the display screen to display the distance value. When the distance values ​​on the two racks are the same or within the error range, it means that the two racks and the leveling rollers therein are at the same height. At this time, it can be considered that the copper busbar remains horizontal and the leveling is completed. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 It is a vertical cross-sectional view of the utility model;

[0020] Figure 3 It is a side view of the utility model.

[0021] In the figure: 1. Leveling platform; 2. Protruding seat; 3. Servo motor; 4. Bevel gear; 5. Inner support shaft; 6. Top groove; 7. Screw; 8. Movable block; 9. Storage rack; 10. Inner axis; 11. Leveling roller; 12. Leveling groove; 13. Ear plate; 14. Distance sensor; 15. Side support plate; 16. Display screen; 17. Controller. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0023] Reference Figure 1-Figure 3 , a copper busbar leveling machine, comprising a leveling platform 1 and a leveling component located on the leveling platform 1, protruding seats 2 are symmetrically welded on both sides of the top wall of the leveling platform 1, wherein one side wall of the two protruding seats 2 is respectively horizontally installed with servo motors 3, and the servo motors 3 need to be powered by external power facilities, and inner activity chambers are formed inside the two protruding seats 2, and two mutually meshing bevel gears 4 are provided in each inner activity chamber, and the two bevel gears 4 are respectively coaxially connected with inner support shafts 5, and the two inner support shafts 5 in the inner activity chamber of the protruding seat 2 are both rotatably connected with the protruding seat 2, so that the inner support shaft 5 can drive the bevel gear 4 to operate stably, and the output shafts of the two servo motors 3 are respectively coaxially connected with one of the inner support shafts 5 in the two inner activity chambers, and a screw rod 7 is respectively coaxially connected to the other inner support shaft 5 in the two inner activity chambers, and the two screw rods 7 are both vertically arranged and rotatably connected to the two protruding seats 2, so that the two screw rods 7 can operate stably;

[0024] A top groove 6 is formed on the top wall of the two protruding seats 2, and movable blocks 8 are respectively threadedly sleeved on the two screw rods 7, and the two movable blocks 8 are respectively fitted with the inner walls of the two top grooves 6. The leveling mechanism includes racks 9 respectively welded on the two movable blocks 8, inner shafts 10 rotatably connected to the two racks 9, and a leveling roller 11 fixedly sleeved on the inner shaft 10, wherein two inner shafts 10 and leveling rollers 11 are provided in each rack 9, and a plurality of annular leveling grooves 12 are formed on the leveling roller 11 along its horizontal central axis by rotational cutting, the rack 9 is U-shaped, and the two inner shafts 10 in the rack 9 are both horizontally arranged, and the two leveling rollers 11 in the rack 9 are close to each other, so that it is convenient to level the copper busbar through the leveling grooves 12 on the two leveling rollers 11.

[0025] A distance sensor 14 is fixed on both sides of each storage rack 9, and ear plates 13 are welded on the opposite side walls of the storage rack 9. The two distance sensors 14 on the storage rack 9 are respectively installed on the bottom walls of the two ear plates 13, so that the structure of the distance sensor 14 remains stable. A display screen 16 and a controller 17 are also fixed on the calibration platform 1. A side support plate 15 is integrally connected to one side of the top wall of the calibration platform 1. The display screen 16 and the controller 17 are both installed on the side support plate 15, so that the display screen 16 and the controller 17 remain stable. The distance sensor 14 and the display screen 16 are both electrically connected to the controller 17. The distance sensor 14 can refer to the technical principle of the BX-G2010 model, and the controller 17 can refer to the technical principle of the S7-200 model.

[0026] The copper busbar leveling machine: when in use, the copper busbar to be leveled passes through the leveling grooves 12 on the two racks 9 (from the side where the leveling grooves 12 on the two leveling rollers 11 in the racks 9 are close to each other, so that the two leveling rollers 11 cooperate to limit the copper busbar), and then the four distance sensors 14 work to monitor the distance between it and the leveling platform 1 in the vertical direction, and transmit electrical signals to the controller 17, so that the controller 17 can transmit electrical signals to the display screen 16, thereby displaying the value of the distance. When the distance values ​​on the two racks 9 are the same (or within the error range), , indicating that the two racks 9 and the leveling rollers 11 therein are at the same height. At this time, it can be considered that the copper busbar remains horizontal and the leveling is completed; if it is not leveled, one or two servo motors 3 can be driven to operate, driving the bevel gear 4 and the inner support shaft 5 in the inner movable chamber to operate, so that the screw 7 operates and drives the movable block 8 to rise and fall, thereby adjusting the height of the rack 9 and the leveling roller 11 therein to cooperate in completing the leveling of the copper busbar; when the copper busbar passes through the two leveling grooves 12, it will rub against the leveling roller 11, thereby driving the leveling roller 11 to rotate on the inner axis 10.

[0027] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A copper busbar leveling machine, comprising a leveling platform (1) and a leveling component located on the leveling platform (1), characterized in that: Protruding seats (2) are symmetrically welded on both sides of the top wall of the calibration platform (1), and servo motors (3) are horizontally mounted on one side wall of the two protruding seats (2). An inner activity chamber is formed inside the two protruding seats (2), and two meshing bevel gears (4) are provided in each inner activity chamber. The two bevel gears (4) are coaxially connected to inner support shafts (5), respectively. The output shafts of the two servo motors (3) are coaxially connected to one of the inner support shafts (5) in the two inner activity chambers, and a screw rod (7) is coaxially connected to the other inner support shaft (5) in the two inner activity chambers. The top walls of the two protruding seats (2) are each formed with a top groove (6), the two screw rods (7) are respectively threadedly sleeved with movable blocks (8), and the two movable blocks (8) are respectively fitted with the inner walls of the two top grooves (6), and the leveling mechanism comprises a rack (9) respectively welded to the two movable blocks (8), an inner edge shaft (10) rotatably connected to the two racks (9), and a leveling roller (11) fixedly sleeved on the inner edge shaft (10), wherein two inner edge shafts (10) and two leveling rollers (11) are each provided in each rack (9), and a plurality of annular leveling grooves (12) are formed on the leveling roller (11) along its horizontal central axis by rotational cutting; Distance sensors (14) are fixed on both sides of each storage rack (9), and a display screen (16) and a controller (17) are also fixed on the calibration platform (1), wherein the distance sensor (14) and the display screen (16) are both electrically connected to the controller (17).

2. A copper busbar leveling machine according to claim 1, characterized in that: The two inner support shafts (5) in the inner activity chamber of the protruding seat (2) are both rotatably connected to the protruding seat (2).

3. A copper busbar leveling machine according to claim 1, characterized in that: The two screw rods (7) are both vertically arranged and are rotatably connected to the two protruding seats (2) respectively.

4. A copper busbar leveling machine according to claim 1, characterized in that: The storage rack (9) is designed to be U-shaped, and the two inner shafts (10) in the storage rack (9) are both arranged horizontally, and the two leveling rollers (11) in the storage rack (9) are close to each other.

5. The copper busbar leveling machine according to claim 1, characterized in that: Ear plates (13) are welded to opposite side walls of the storage rack (9), and two distance sensors (14) on the storage rack (9) are respectively mounted on the bottom walls of the two ear plates (13).

6. The copper busbar leveling machine according to claim 1, characterized in that: One side of the top wall of the calibration platform (1) is integrally connected with a side support plate (15), and the display screen (16) and the controller (17) are both mounted on the side support plate (15).

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