Machining die for metal casting

The processing mold addresses uneven cooling in metal casting by alternating cooling and casting with a heat dissipation module and flipping mechanism, ensuring efficient and durable metal casting operations.

CN222288754UActive Publication Date: 2025-01-03HEFEI JINGYISHENG PRECISION TECH CO LTD
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Patent Information

Application Number
CN202420970350.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-07
Publication Date
2025-01-03
Estimated Expiration
2034-05-07

AI Technical Summary

Technical Problem

Existing metal casting molds face inefficiencies due to uneven cooling, leading to increased die-casting time, mold damage, and reduced efficiency, as the center of the parts solidify slower than the exterior, necessitating secondary cooling and risking mold cracks.

Method used

A processing mold with a base, heat dissipation module, liftable lower mold bases, and a flipping mechanism, allowing simultaneous casting and cooling of one side while the other is cooled, facilitated by a hydraulic cylinder and stripping plate for efficient part removal.

Benefits of technology

Ensures continuous die-casting efficiency and quality by alternating cooling and casting operations, preventing mold damage and enhancing productivity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of casting dies, and particularly relates to a machining die for metal castings, which comprises a base, a radiating module is arranged above the base, two liftable lower die holders and an upper die holder are respectively arranged above the base, two sides of the upper die holder are provided with die cavities, and the die cavities are communicated with the radiating module. The upper die holder is fixed on the base, the upper die holder is matched with the two lower die holders through overturning, a mounting frame is fixed on the base, the heat dissipation modules are mounted on the mounting frame, the number of the heat dissipation modules is two, the heat dissipation modules directly face the lower die holders and the upper die holder, and a supporting plate is arranged on the base; firstly, the upper die base is arranged to be of a double-face structure to be matched with the two lower die bases, the pouring efficiency can be guaranteed, the temperature of a die plate which is not subjected to die casting can be lowered to the proper temperature, and therefore the die casting efficiency and efficiency of each time are guaranteed; and the lifting lower mold base is matched with the demolding plate, so that the demolding work of the part is facilitated, and the purpose of improving the working efficiency is achieved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of casting molds, in particular to a processing mold for metal castings. Background Art

[0002] A casting mold is a mold that is preformed for casting metal parts in order to obtain the structural shape of the parts. The mold consists of at least two parts. The two parts of the mold are sealed and fitted together, and then liquid metal is injected through the casting port. After the liquid cools and solidifies, a part with the same shape and structure as the mold can be formed;

[0003] Common castings are formed by a male mold and a female mold. Because it is a metal casting, the casting process temperature is relatively high. After the heated molten liquid metal is poured into the mold, it is cooled and formed, and then the mold is opened to take the formed parts out of the mold. During the casting process of solid parts, the center cannot directly contact the outside and cannot be cooled quickly, while the contact surface between the outside and the mold can be formed quickly. In order to improve efficiency in the actual processing process, the parts that are formed on the outside but not completely solidified on the inside will be taken out directly from the mold for secondary cooling. At this time, the mold can continue to cast, and the purpose of improving efficiency is achieved by shortening the die-casting time;

[0004] Since both the parts and the mold do not meet the cooling requirements, the parts can be cooled for a second time, while the mold will continue to work at a higher temperature. The mold temperature is high, the cooling time of the parts is also increased, and the die-casting time is increased. In this case, the mold is generally cooled by air cooling after the mold is opened, but due to the short time, the heat inside the mold cannot be effectively dissipated. If it continues to work, the high temperature will cause cracks and cracks on the mold surface, affecting the life and use of the mold. If it works intermittently, it will affect the efficiency;

[0005] In order to solve the above problems, the present application proposes a processing mold for metal castings. Utility Model Content

[0006] The purpose of the utility model is to provide a processing mold for metal castings, which solves the problems raised in the above background technology.

[0007] In order to solve the above technical problems, the utility model is achieved through the following technical solutions:

[0008] The utility model is a processing mold for metal castings, comprising a base, a heat dissipation module is arranged above the base, a lower mold base and an upper mold base are also arranged above the base, the lower mold base is two liftable settings, both sides of the upper mold base have model cavities, and the upper mold base cooperates with two lower mold bases by flipping, a mounting frame is fixed on the base, the heat dissipation module is installed on the mounting frame, the heat dissipation modules are two and face the lower mold base and the upper mold base, a support plate is arranged on the base, a stripping plate is fixed on the upper end of the support plate, and the top of the stripping plate matches the internal shape of the lower mold base.

[0009] Furthermore, a guide sleeve is fixed on the support plate, a guide rod is fixed on the bottom of the lower die base, the guide rod penetrates and slides in the guide sleeve, and a limit block is provided at the bottom of the guide rod.

[0010] Furthermore, the support plate is fixed on the base through a vertical rod, and a lifting space for a guide rod is left, and the stripping plate is vertically fixed on the support plate.

[0011] Furthermore, a through hole for the stripper plate to move is provided inside the lower die base, and after the lower die base is located at the top, the top of the stripper plate is matched with the inner side of the lower die base.

[0012] Furthermore, the lower die seat is located directly above the support plate and is distributed parallel to the support plate, and a hydraulic cylinder is provided between the support plate and the lower die seat.

[0013] Furthermore, a flip frame is fixedly provided on the support plate, a flip motor is fixedly installed on one side of the flip frame, the upper die base is hinged on the flip frame, and the output end of the flip motor is also fixed to the hinge shaft of the lower die base on the flip frame.

[0014] Furthermore, a pouring port is provided on one side of the lower die base, and the pouring port is communicated with the internal cavity of the lower die base.

[0015] The utility model has the following beneficial effects:

[0016] The utility model provides two lower die seats to cooperate with a double-sided upper die seat. During the casting process, only one set of the lower die seat and one side of the upper die seat is in the die-casting state, while the other set is continuously cooled by the heat dissipation module. The continuous operation can not only ensure the die-casting efficiency, but also improve the die-casting efficiency and quality.

[0017] The utility model configures the lower die seat as a lifting structure and arranges a stripping plate inside the lower die seat, which can not only ensure the shape of the lower die seat but also facilitate the separation of the parts. Secondly, after the lower die seat is lowered, the interference with the flipping of the upper die seat is avoided, which is convenient for the rapid flipping of the upper die seat, thereby achieving the purpose of improving efficiency.

[0018] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0020] Figure 1 This is a schematic diagram of the overall appearance structure of the utility model;

[0021] Figure 2 for Figure 1 Schematic diagram of the structure of the middle upper die base and another lower die base during die casting;

[0022] Figure 3 for Figure 1 Schematic diagram of the structure viewed from above;

[0023] Figure 4 for Figure 1 Schematic diagram of the main view structure;

[0024] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0025] In the figure: 1. base; 2. heat dissipation module; 3. lower mold base; 4. upper mold base; 5. mounting frame; 6. support plate; 7. guide sleeve; 8. guide rod; 9. hydraulic cylinder; 10. stripping plate; 11. flip frame; 12. flip motor; 13. pouring port. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] In the description of the present invention, it should be understood that terms such as "opening", "upper", "lower", "thickness", "top", "middle", "length", "inside", "all around" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0028] See also Figure 1-4 As shown, the utility model is a processing mold for metal castings, including a base 1, a heat dissipation module 2 is arranged above the base 1, a lower mold base 3 and an upper mold base 4 are also arranged above the base 1, the lower mold base 3 is two liftable settings, the upper mold base 4 has a model cavity on both sides, and the upper mold base 4 cooperates with the two lower mold bases 3 by flipping, a mounting frame 5 is fixed on the base 1, the heat dissipation module 2 is installed on the mounting frame 5, there are two heat dissipation modules 2 and they are directly facing the lower mold base 3 and the upper mold base 4, a support plate 6 is arranged on the base 1, a stripping plate 10 is fixed on the upper end of the support plate 6, and the top of the stripping plate 10 is consistent with the internal shape of the lower mold base 3.

[0029] Among them, a guide sleeve 7 is fixed on the support plate 6, and a guide rod 8 is fixed at the bottom of the lower mold base 3. The guide rod 8 slides through the guide sleeve 7, and a limit block is provided at the bottom of the guide rod 8. In this embodiment, the guide sleeve 7 and the guide rod 8 not only guide but also play a role in structural reinforcement, thereby ensuring the structural stability.

[0030] Among them, the support plate 6 is fixed on the base 1 through the vertical rods, and the lifting space for the guide rod 8 is left, and the stripping plate 10 is vertically fixed on the support plate 6. In this embodiment, the vertical rods between the support plate 6 and the base 1 provide lifting space for the guide rod 8. There are multiple vertical rods to ensure the stability of the support plate 6 on the base 1.

[0031] Among them, a through hole is opened inside the lower die base 3 for the movement of the stripper plate 10. After the lower die base 3 is located at the top, the top of the stripper plate 10 coincides with the inner side of the lower die base 3. In this embodiment, when the top of the stripper plate 10 coincides with the lower die base 3, it is used for forming the parts. After the lower die base 3 descends, the parts are automatically ejected through the fixed stripper plate 10, which is convenient for removal.

[0032] Among them, the lower die base 3 is located directly above the support plate 6 and is distributed parallel to it. A hydraulic cylinder 9 is arranged between the support plate 6 and the lower die base 3. In this embodiment, the lower die base 3 is driven to rise and fall by the hydraulic cylinder 9. After the lower die base 3 rises, it is located at the casting station, and when it descends, it drives the parts to be demolded.

[0033] Among them, a flip frame 11 is fixedly provided on the support plate 6, a flip motor 12 is fixedly installed on one side of the flip frame 11, the upper mold base 4 is hinged on the flip frame 11, and the output end of the flip motor 12 is also fixed to the hinge shaft of the lower mold base 3 on the flip frame 11. In this embodiment, the flip frame 11 can also be directly fixed on the base 1, and the flip motor 12 drives the upper mold base 4 to flip 180° back and forth on the flip frame 11.

[0034] Among them, a pouring port 13 is provided on one side of the lower mold base 3, and the pouring port 13 is interconnected with the internal cavity of the lower mold base 3. In this embodiment, the distance between the pouring port 13 and the internal cavity of the lower mold base 3 can be adjusted according to needs, and a heating rod can be arranged in the interconnected channel to avoid complete solidification that makes the mold unable to be removed.

[0035] It can be understood that, firstly, the upper die seat 4 is set to a double-sided structure and cooperates with the two lower die seats 3, which can not only ensure the casting efficiency, but also reduce the un-die-casting template to a suitable temperature, thereby ensuring the die-casting efficiency and efficiency each time. Secondly, the lifting lower die seat 3 cooperates with the flipping work of the upper die seat 4, and the lifting lower die seat 3 and the demolding plate 10 cooperate to facilitate the demolding work of the parts, thereby achieving the purpose of improving work efficiency.

[0036] A specific application of this embodiment is: Figure 1 As shown, the metal heated to liquid state is injected between the lower die seat 3 and the upper die seat 4 on the left side. After cooling and forming, the hydraulic cylinder 9 drives the lower die seat 3 to descend. In this process, the part is demoulded from the upper die seat 4 under its own weight. At this time, the demoulding plate 10 presses the part to demould from the lower die seat 3, and the material head is automatically cut off. The flip motor 12 is started to drive the upper die seat 4 to flip on the flip frame 11 to the position shown in FIG. Figure 2 In the state shown, the cooled side of the upper mold base 4 and the lower mold base 3 on the right continue to cast, and the heat dissipation module 2 works to dissipate heat for the mold that has just been opened. At the same time, the staff removes the parts from the opened mold. When the parts are cast again, the mold in the open state has met the cooling requirements, and the continuous work is repeated.

[0037] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0038] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A processing mold for metal castings, comprising a base (1), a heat dissipation module (2) is arranged above the base (1), and a lower mold base (3) and an upper mold base (4) are also arranged above the base (1), characterized in that: The lower die base (3) is a set of two devices that can be raised and lowered. Both sides of the upper die base (4) have a model cavity, and the upper die base (4) cooperates with the two lower die bases (3) by turning over. A mounting frame (5) is fixed on the base (1), and the heat dissipation module (2) is mounted on the mounting frame (5). There are two heat dissipation modules (2) that face the lower die base (3) and the upper die base (4). A support plate (6) is provided on the base (1), and a stripping plate (10) is fixed on the upper end of the support plate (6). The top of the stripping plate (10) matches the internal shape of the lower die base (3).

2. A processing mold for metal castings according to claim 1, characterized in that: A guide sleeve (7) is fixed on the support plate (6), a guide rod (8) is fixed on the bottom of the lower die base (3), the guide rod (8) penetrates and slides in the guide sleeve (7), and a limit block is provided at the bottom of the guide rod (8).

3. A processing mold for metal castings according to claim 2, characterized in that: The support plate (6) is fixed on the base (1) via a vertical rod, and a lifting space for a guide rod (8) is left free, and the stripping plate (10) is vertically fixed on the support plate (6).

4. A processing mold for metal castings according to claim 1, characterized in that: A through hole for the stripper plate (10) to move is provided inside the lower die base (3). After the lower die base (3) is located at the top, the top of the stripper plate (10) coincides with the inner side of the lower die base (3).

5. A processing mold for metal castings according to claim 1, characterized in that: The lower die base (3) is located directly above the support plate (6) and is distributed parallel to the support plate (6), and a hydraulic cylinder (9) is provided between the support plate (6) and the lower die base (3).

6. A processing mold for metal castings according to claim 1, characterized in that: A turning frame (11) is fixedly provided on the support plate (6), a turning motor (12) is fixedly installed on one side of the turning frame (11), the upper die base (4) is hinged on the turning frame (11), and the output end of the turning motor (12) is also fixed to the hinge shaft of the lower die base (3) on the turning frame (11).

7. A processing mold for metal castings according to claim 1, characterized in that: A pouring port (13) is provided on one side of the lower die base (3), and the pouring port (13) is communicated with the internal cavity of the lower die base (3).

Citation Information

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