Discharging assembly of hot chamber die casting machine

By designing the automatic hot chamber die-casting machine discharge assembly, the automatic material extraction and rapid cooling of die-casting parts is achieved by using robots and cooling components, solving the safety hazards and low efficiency problems in the hot chamber die-casting machine discharge process, and improving the Production efficiency and product quality.

CN222326660UActive Publication Date: 2025-01-10HUBEI DEFULONG PRECISION MFG CO LTD
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Patent Information

Application Number
CN202421066797.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2025-01-10
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

The existing hot chamber die-casting machines have safety risks during the discharge process, and an automated discharge assembly is required to improve operating efficiency and product quality.

Method used

A hot chamber die casting machine discharge assembly including a frame, ejection mechanism, material extraction assembly and material extraction platform is designed, and the automatic material extraction and material extraction of die castings is achieved using a robot, a driving cylinder, a gear and a rotating motor, and Set up cooling components on the discharge platform for quick cooling.

Benefits of technology

Automatic discharge of the hot chamber die casting machine is realized, production efficiency and product quality are improved, and the die castings are cooled evenly and quickly through cooling components, improving product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of die casting equipment, and discloses a discharging assembly of a hot chamber die casting machine, which comprises a rack, an ejection mechanism arranged on the rack and a material melting chamber, the ejection mechanism is connected with a movable die table, the material melting chamber is connected with a static die table, the movable die table and the static die table are positioned on the same horizontal plane, and the movable die table and the static die table are positioned on the same horizontal plane. A die-casting chamber is formed between the movable die table and the static die table, a material taking assembly is arranged on one side of the die-casting chamber and comprises two mechanical arms which are symmetrically arranged up and down, transmission rods are fixedly connected to the mechanical arms, and a supporting frame is arranged on one side of the die-casting chamber. And a driving assembly for controlling the two transmission rods to synchronously and reversely move so as to control the two manipulators to get close to each other to grab the die casting is arranged on the supporting frame. The automatic discharging device can automatically take and discharge die castings produced by the hot chamber die casting machine, completes automatic discharging, and has the effect of improving the die casting efficiency and the product quality.
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Description

Technical Field

[0001] The utility model relates to the technical field of die-casting equipment, in particular to a discharge component of a hot chamber die-casting machine. Background Art

[0002] Die casting is a precision casting method that uses high pressure to force molten metal into a complex metal mold. In 1964, the Japan Die Casting Association defined die casting as "a method of mass production of high-precision and excellent casting surfaces in a short period of time by pressing molten alloy into a precision casting mold at high temperature." The United States calls die casting "Die Casting", the United Kingdom calls it "Pressure Die Casting", and the most familiar term to domestic general industry practitioners is Japan's term, "die casting." Castings made by die casting are called die castings. Die casting machines can be mainly divided into two different types: hot chamber die casting machines and cold chamber die casting machines.

[0003] In the prior art, the die-casting parts need to be taken out manually by tools after die-casting. However, due to the high temperature of the molded parts of the hot chamber die-casting machine, there are certain safety hazards when the operator unloads and discharges the die-casting parts. Therefore, a discharge component of the hot chamber die-casting machine is needed to solve the above problem. Utility Model Content

[0004] The utility model aims to provide a discharging component of a hot chamber die casting machine, which can automatically take and discharge the die castings produced by the hot chamber die casting machine, complete automatic discharging, and has the effect of improving the die casting efficiency and product quality.

[0005] The above technical purpose of the utility model is achieved through the following technical solutions: a discharge assembly of a hot chamber die-casting machine, comprising a frame, an ejection mechanism arranged on the frame and a melting chamber, the ejection mechanism is connected to a movable die table, the melting chamber is connected to a static die table, the movable die table and the static die table are located on the same horizontal plane, a die-casting chamber is formed between the movable die table and the static die table, a material picking assembly is arranged on one side of the die-casting chamber, the material picking assembly includes two manipulators symmetrically arranged up and down, a transmission rod is fixedly connected to the manipulator, a support frame is arranged on one side of the die-casting chamber, and a driving assembly for controlling the two transmission rods to move synchronously in opposite directions so as to control the two manipulators to approach each other and grab the die-casting parts is arranged on the support frame.

[0006] By adopting the above technical solution, the ejection mechanism controls the movable die table to approach the static die table, so that the movable die table and the static die table are fitted together, and the molten material chamber melts the raw material and injects it between the two to complete the die casting. After the die casting is completed, the movable die table is moved away from the static die table by the action of the ejection mechanism. At this time, the driving component in the material taking component controls the two manipulators to clamp the die casting up and down to take it out.

[0007] The utility model is further configured as follows: the driving assembly includes a driving cylinder fixedly connected to a support frame, the output end of the driving cylinder is fixedly connected to a driving rod, and driving racks are symmetrically arranged at both ends of the driving rod along the length direction thereof, gears are symmetrically rotatably connected to the support frame, the gears are meshed with the driving racks, the end of the transmission rod away from the manipulator is fixedly connected to a fan-shaped plate, the connection between the transmission rod and the fan-shaped plate is rotatably connected to the support frame, the arc-shaped portion of the fan-shaped plate is provided with a driven rack along the arc direction thereof, the driven rack is meshed with the gear, and the driving rod and the fan-shaped plate are respectively located at both ends of the gear.

[0008] By adopting the above technical solution, the driving cylinder controls the movement of the driving rod. Since driving racks are provided at both ends of the driving rod, the driving racks are engaged with the gears. At this time, the gears will drive the two fan-shaped plates to approach each other, thereby making the two manipulators approach each other to clamp the die-casting and complete the material removal.

[0009] The utility model is further configured as follows: a material unloading platform is provided on one side of the die-casting chamber, a mounting frame is provided at one end of the material unloading platform, and a control component for controlling the support frame to approach or move away from the die-casting chamber and a rotating component for controlling the rotation of the support frame are provided on the mounting frame.

[0010] By adopting the above technical solution, after the manipulator completes clamping the die-casting, the control component controls the support frame to drive the manipulator away from the die-casting machine, and the rotating component controls the support frame to rotate so that the manipulator faces downward and puts down the die-casting, further completing the material removal process.

[0011] The utility model is further configured as follows: the rotating assembly comprises a rotating motor fixedly connected to a mounting frame, an output end of the rotating motor is fixedly connected to a rotating frame, and the supporting frame is slidably connected to the rotating frame.

[0012] By adopting the above technical solution, the rotating motor controls the rotation of the rotating frame, thereby controlling the supporting frame to drive the manipulator and the die casting to rotate.

[0013] The utility model is further configured as follows: the control assembly comprises a control cylinder fixedly connected to the rotating frame, and the output end of the control cylinder is fixedly connected to the supporting frame.

[0014] By adopting the above technical solution, the control cylinder controls the support frame to approach or move away from the die-casting machine, which facilitates the subsequent rotation motor to control the rotation of the support frame.

[0015] The utility model is further configured as follows: a slideway is provided on the rotating frame for the support frame to reciprocate along the output direction of the control cylinder.

[0016] By adopting the above technical solution, the stability of the movement of the support frame under the action of the control cylinder is ensured.

[0017] The utility model is further configured as follows: a material unloading track is arranged on the material unloading platform, and a cooling component is arranged on the material unloading track.

[0018] By adopting the above technical solution, after the rotating motor controls the rotating frame to drive the supporting frame to rotate, the manipulator faces downward, driving the cylinder to move in the opposite direction, so that the two manipulators are separated from each other, and the die-casting will fall onto the unloading track.

[0019] The utility model is further configured as follows: the unloading track is configured inclined.

[0020] By adopting the above technical solution, the die-casting part rolls on the inclined unloading track.

[0021] The utility model is further configured as follows: the cooling assembly comprises heat dissipation holes arranged on the unloading track, and a fan for blowing air toward the heat dissipation holes is arranged in the unloading platform.

[0022] By adopting the above technical solution, when the die casting moves along the inclined direction on the unloading track, the fan passes through the heat dissipation holes.

[0023] Blow air to cool the die castings, so that they can be cooled evenly and quickly.

[0024] The utility model is further configured as follows: the manipulator is provided with a high temperature resistant rubber layer.

[0025] By adopting the above technical solution, the rubber layer can increase the friction between the manipulator and the die-casting, making the manipulator's clamping of the die-casting more stable.

[0026] The beneficial effects of the utility model are:

[0027] 1. The control component of the utility model controls the manipulator to approach the die-casting machine, and the driving component controls the two manipulators to clamp the die-casting in the vertical direction. Then the control component controls the manipulator to move away from the die-casting machine, and the rotating component controls the manipulator to rotate downward, so as to facilitate the placement of the die-casting on the unloading platform, thereby realizing automatic material collection and unloading of the die-casting produced by the hot chamber die-casting machine, completing the automatic unloading process, and improving the die-casting efficiency.

[0028] 2. The utility model is provided with a cooling assembly on the unloading platform, which can make the die castings cool down evenly and quickly during the tumbling process, thereby improving the product quality of the die castings. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0030] Figure 1 It is a schematic diagram of the structure of the utility model.

[0031] Figure 2 It is a schematic diagram of a material taking component of the utility model.

[0032] Figure 3 yes Figure 2 A schematic diagram of the enlarged structure in the middle.

[0033] Figure 4 It is a sectional view of the material unloading platform of the utility model.

[0034] In the figure, 1, frame; 2, moving mold table; 3, static mold table; 4, material picking assembly; 41, manipulator; 42, transmission rod; 43, support frame; 44, driving assembly; 441, driving cylinder; 442, driving rod; 443, driving rack; 444, gear; 445, fan plate; 446, driven rack; 5, unloading platform; 51, unloading track; 6, mounting frame; 7, control assembly; 71, control cylinder; 8, rotating assembly; 81, rotating motor; 82, rotating frame; 9, cooling assembly; 91, heat dissipation hole; 92, fan. DETAILED DESCRIPTION

[0035] The technical solution of the utility model will be described clearly and completely below in conjunction with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0036] Example: See Figure 1-4 A discharging assembly of a hot chamber die-casting machine comprises a frame 1, an ejection mechanism arranged on the frame 1 and a melting chamber, the ejection mechanism is connected to a movable die table 2, the melting chamber is connected to a static die table 3, the movable die table 2 and the static die table 3 are located on the same horizontal plane, a die-casting chamber is formed between the movable die table 2 and the static die table 3, a material taking assembly 4 is arranged on one side of the die-casting chamber, the material taking assembly 4 comprises two manipulators 41 symmetrically arranged up and down, a transmission rod 42 is fixedly connected to the manipulator 41, a support frame 43 is arranged on one side of the die-casting chamber, a driving assembly 44 for controlling the two transmission rods 42 to move synchronously in opposite directions so as to control the two manipulators 41 to approach each other to grab the die-casting parts is arranged on the support frame 43.

[0037] Specifically, the ejection mechanism controls the movable die table 2 to approach the static die table 3, so that the movable die table 2 and the static die table 3 are fitted together, and the molten material chamber melts the raw material and injects it between the two to complete the die casting. After the die casting is completed, the movable die table 2 moves away from the static die table 3 under the action of the ejection mechanism. At this time, the driving component 44 in the material taking component 4 controls the two manipulators 41 to clamp the die casting up and down to take it out.

[0038] Furthermore, the driving assembly 44 includes a driving cylinder 441 fixedly connected to the support frame 43, the output end of the driving cylinder 441 is fixedly connected to a driving rod 442, and driving racks 443 are symmetrically arranged at both ends of the driving rod 442 along its length direction. A gear 444 is symmetrically rotatably connected to the support frame 43, and the gear 444 is meshed with the driving rack 443. The end of the transmission rod 42 away from the manipulator 41 is fixedly connected to a fan-shaped plate 445, and the connection between the transmission rod 42 and the fan-shaped plate 445 is rotatably connected to the support frame 43. The arc portion of the fan-shaped plate 445 is provided with a driven rack 446 along its arc direction. The driven rack 446 is meshed with the gear 444, the driving rod 442 and the fan-shaped plate 445 are respectively located at the two ends of the gear 444, and the driving cylinder 441 controls the movement of the driving rod 442. Since the driving racks 443 are provided at both ends of the driving rod 442, the driving rack 443 is meshed with the gear 444. At this time, the gear 444 will drive the two fan-shaped plates 445 to approach each other, so that the two manipulators 41 are close to each other, clamping the die-casting and completing the material removal; the transmission between the driving rod 442 and the fan-shaped plate 445 is transitioned through the gear 444, which effectively ensures the stability of the movement of the fan-shaped plate 445.

[0039] Furthermore, a material unloading platform 5 is provided on one side of the die-casting chamber, and a mounting frame 6 is provided at one end of the material unloading platform 5. A control component 7 for controlling the support frame 43 to approach or move away from the die-casting chamber and a rotating component 8 for controlling the rotation of the support frame 43 are provided on the mounting frame 6. After the manipulator 41 completes clamping the die-casting, the control component 7 controls the support frame 43 to drive the manipulator 41 away from the die-casting machine, and the rotating component 8 controls the support frame 43 to rotate, so that the manipulator 41 faces downward to put down the die-casting, thereby further completing the material picking process.

[0040] Furthermore, the rotating assembly 8 includes a rotating motor 81 fixedly connected to the mounting frame 6, the output end of the rotating motor 81 is fixedly connected to a rotating frame 82, the support frame 43 is slidably connected to the rotating frame 82, and the rotating motor 81 controls the rotation of the rotating frame 82, thereby controlling the support frame 43 to drive the manipulator 41 and the die-casting to rotate.

[0041] Furthermore, the control component 7 includes a control cylinder 71 fixedly connected to the rotating frame 82, and the output end of the control cylinder 71 is fixedly connected to the support frame 43. The control cylinder 71 controls the support frame 43 to move closer to or away from the die-casting machine, so as to facilitate the subsequent rotating motor 81 to control the rotation of the support frame 43.

[0042] Furthermore, a slideway is provided on the rotating frame 82 for the support frame 43 to reciprocate along the output direction of the control cylinder 71 , thereby ensuring the stability of the movement of the support frame 43 under the action of the control cylinder 71 .

[0043] Furthermore, a unloading track 51 is provided on the unloading platform 5, and a cooling component 9 is provided on the unloading track 51. After the rotating motor 81 controls the rotating frame 82 to drive the supporting frame 43 to rotate, the manipulator 41 faces downward and drives the cylinder 441 to move in the opposite direction, so that the two manipulators 41 are separated from each other, and the die-casting will fall onto the unloading track 51.

[0044] Furthermore, the unloading track 51 is arranged at an angle, and the die casting rolls on the unloading track 51 arranged at an angle.

[0045] Furthermore, the cooling assembly 9 includes a heat dissipation hole 91 arranged on the unloading track 51, and a fan 92 for blowing air toward the heat dissipation hole 91 is arranged in the unloading platform 5. When the die-casting moves along its inclined direction on the unloading track 51, the fan 92 blows air toward the die-casting through the heat dissipation hole 91 to cool it, so that the die-casting is cooled evenly and quickly.

[0046] Furthermore, a high temperature resistant rubber layer is provided on the manipulator 41, and the rubber layer can increase the friction between the manipulator 41 and the die casting, so that the manipulator 41 can clamp the die casting more stably.

[0047] Working principle of this utility model:

[0048] After the die casting is completed, the movable die table 2 moves away from the static die table 3 under the action of the ejection mechanism, and the control cylinder 71 controls the support frame 43 to approach the die casting machine, so that the upper and lower manipulators 41 are respectively located on the upper and lower sides of the die casting, and then the driving cylinder 441 controls the driving rod 442 to move. Since the driving racks 443 are provided at both ends of the driving rod 442, the driving racks 443 are meshed with the gears 444. At this time, the gears 444 will drive the two sector plates 445 to approach each other, so that the two manipulators 41 are close to each other to clamp the die casting. , after the material picking is completed, the control cylinder 71 controls the support frame 43 to move away from the die-casting machine, and then the rotating motor 81 controls the rotating frame 82 to drive the support frame 43 to rotate downward, so that the manipulator 41 is set downward, and then the cylinder 441 is driven to move in the opposite direction, so that the two manipulators 41 are away from each other, and the die-casting falls on the unloading track 51. The unloading track 51 is tilted to make the die-casting flip over. In this process, the fan 92 blows air to the die-casting through the heat dissipation holes 91 to cool the die-casting, so that the die-casting is cooled evenly and quickly.

Claims

1. A discharge assembly of a hot chamber die casting machine, comprising a frame (1), an ejection mechanism arranged on the frame (1) and a melting chamber, wherein the ejection mechanism is connected to a movable die table (2), the melting chamber is connected to a static die table (3), the movable die table (2) and the static die table (3) are located on the same horizontal plane, and a die casting chamber is formed between the movable die table (2) and the static die table (3), characterized in that: A material taking component (4) is arranged on one side of the die casting chamber, and the material taking component (4) comprises two manipulators (41) symmetrically arranged in an upper and lower direction, and a transmission rod (42) is fixedly connected to the manipulators (41). A support frame (43) is arranged on one side of the die casting chamber, and a driving component (44) is arranged on the support frame (43) for controlling the two transmission rods (42) to move synchronously in opposite directions, thereby controlling the two manipulators (41) to approach each other and grab the die casting.

2. A discharge assembly for a hot chamber die casting machine according to claim 1, characterized in that: The driving assembly (44) comprises a driving cylinder (441) fixedly connected to a support frame (43); an output end of the driving cylinder (441) is fixedly connected to a driving rod (442); two ends of the driving rod (442) are symmetrically provided with driving racks (443) along the length direction thereof; a gear (444) is symmetrically rotatably connected to the support frame (43); the gear (444) is meshed with the driving rack (443); and the transmission rod (441) is fixedly connected to the output end of the driving cylinder (441); a driving rack (443) is symmetrically provided at the two ends of the driving rod (442) along the length direction thereof; 42) is fixedly connected with a fan-shaped plate (445) at one end away from the manipulator (41), and the connection between the transmission rod (42) and the fan-shaped plate (445) is rotatably connected to the support frame (43), and the arc portion of the fan-shaped plate (445) is provided with a driven rack (446) along its arc direction, and the driven rack (446) is meshed with the gear (444), and the driving rod (442) and the fan-shaped plate (445) are respectively located at both ends of the gear (444).

3. A discharge assembly for a hot chamber die casting machine according to claim 2, characterized in that: A material unloading platform (5) is provided on one side of the die-casting chamber, a mounting frame (6) is provided at one end of the material unloading platform (5), and a control component (7) for controlling the support frame (43) to approach or move away from the die-casting chamber and a rotating component (8) for controlling the rotation of the support frame (43) are provided on the mounting frame (6).

4. A discharge assembly for a hot chamber die casting machine according to claim 3, characterized in that: The rotating assembly (8) comprises a rotating motor (81) fixedly connected to a mounting frame (6); an output end of the rotating motor (81) is fixedly connected to a rotating frame (82); and the supporting frame (43) is slidably connected to the rotating frame (82).

5. A discharge assembly for a hot chamber die casting machine according to claim 4, characterized in that: The control assembly (7) comprises a control cylinder (71) fixedly connected to a rotating frame (82), and an output end of the control cylinder (71) is fixedly connected to a support frame (43).

6. A discharge assembly for a hot chamber die casting machine according to claim 5, characterized in that: The rotating frame (82) is provided with a slideway for the support frame (43) to reciprocate along the output direction of the control cylinder (71).

7. A discharge assembly for a hot chamber die casting machine according to claim 3, characterized in that: The unloading platform (5) is provided with an unloading track (51), and the unloading track (51) is provided with a cooling component (9).

8. A discharge assembly for a hot chamber die casting machine according to claim 7, characterized in that: The unloading track (51) is arranged inclined.

9. A discharge assembly for a hot chamber die casting machine according to claim 8, characterized in that: The cooling assembly (9) comprises a heat dissipation hole (91) arranged on the unloading track (51), and a fan (92) for blowing air toward the heat dissipation hole (91) is arranged in the unloading platform (5).

10. The discharge assembly of a hot chamber die casting machine according to claim 1, characterized in that: The manipulator (41) is provided with a high temperature resistant rubber layer.