Split type magnet floating ball and production device

Through the automatic assembly and embedded socket design of split magnet float production device, the problem of time-consuming and labor-intensive manual burial filling in the existing technology is solved, the production efficiency and density stability are improved, cost and resource waste are reduced, and the Safe and environmentally friendly production process.

CN222289317UActive Publication Date: 2025-01-03YUEQING XINHONG ELECTRONICS
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Patent Information

Application Number
CN202421024725.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-13
Publication Date
2025-01-03
Estimated Expiration
2034-05-13

AI Technical Summary

Technical Problem

In the existing magnet float production process, manual burial of inserts is time-consuming and labor-intensive, resulting in unstable density, slow production capacity and difficult to remove and rework, which poses safety hazards and waste of resources.

Method used

The split magnet float production device is adopted, and the magnet is automatically placed through the magnet vibrating disc and the plastic main body loading assembly, and is fixed with the press-fit cylinder to achieve full automatic assembly. The float body and magnet are embedded and externally connected to facilitate magnets. Take it out to reduce waste of resources.

Benefits of technology

It improves production efficiency, ensures the accuracy and stability of assembly, reduces costs, avoids safety hazards caused by human operation, and is in line with environmental protection concepts.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a split type magnet floating ball and a production device, and the production device of the split type magnet floating ball comprises a working table, a protective cover arranged on the upper surface of the working table, a plastic main body vibration disc arranged on the surface of the working table and a plastic main body feeder arranged at the output end of the plastic main body vibration disc, the center of the upper surface of the workbench is rotationally connected with a rotary disc, and the outer surface of the workbench is fixedly provided with a plastic body vibration disc. The magnet floating ball is assembled through a full-automatic structure, the accuracy and stability of the fixing position are guaranteed, potential safety hazards caused by inaccurate manual operation are avoided, the production efficiency is improved, the floating ball body and the magnet are arranged to be in an embedded mode, and the floating ball body and the magnet are fixed in a sleeved and split mode, so that the production efficiency is improved. When the floating ball main body is damaged, the magnet can be conveniently taken out, so that the resource waste can be reduced, the cost is reduced, and the environment-friendly concept is met.
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Description

Technical Field

[0001] The utility model relates to the technical field of magnet float processing, in particular to a split magnet float and a production device. Background Art

[0002] A magnetic float is a floating device with magnetic properties, usually consisting of a float and a magnet fixed inside. Through the action of magnetic force, the magnet is fixed inside the float, which can make the float float in the water and maintain a stable position. Magnetic floats are often used in liquid level control and monitoring systems. According to the rise or fall of the liquid level, the float will float or sink accordingly, thereby conveying the liquid level information. It has high manufacturing precision and strong reliability, and is widely used in the field of industrial control.

[0003] The production process of calcite floats used in the market is to use magnets as inserts for secondary injection molding. Due to the manual embedding of the inserts, the embedding time varies, resulting in unstable density of the injection-molded floats. In addition to the disadvantages of slow production capacity, it is also time-consuming and labor-intensive, and difficult to dismantle and rework. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a production device for a split magnet float, which solves the problem of the production process of calcite floats used in the market, which all use magnets as inserts for secondary injection molding. Due to the manual embedding of the inserts, the embedding time varies, resulting in unstable density of the injection-molded floats. In addition to the disadvantages of slow production capacity, it also has the disadvantages of being time-consuming and labor-intensive, and difficult to dismantle and rework.

[0005] To achieve the above objectives, the utility model is implemented through the following technical solutions: a production device for a split-type magnet float, comprising a workbench, a protective cover installed on the upper surface of the workbench, a plastic body vibration disk installed on the surface of the workbench, and a plastic body feeder installed at the output end of the plastic body vibration disk, a turntable is rotatably connected at the center of the upper surface of the workbench, a plastic body vibration disk is fixedly installed on the outer surface of the workbench, a plastic sleeve vibration disk and a magnet vibration disk are installed inside the workbench, a plastic body loading assembly and a magnet loading assembly are installed on the surface of the workbench, an inherent unloading assembly and a press-fitting assembly are installed on the end of the surface of the workbench away from the magnet vibration disk, a discharging slide is fixedly installed on the surface of the workbench between the unloading assembly and the press-fitting assembly, and a unloading suction pipe is installed on the surface of the workbench between the magnet loading assembly and the unloading assembly.

[0006] Preferably, the unloading assembly includes a unloading fixing frame fixedly connected to the surface of the workbench, a slide rail is fixedly installed on the surface of the unloading fixing frame, a slider is slidably connected to the surface of the slide rail, a clamping arm is fixedly installed on the surface of the slider, and a float assembly is clamped on the surface of the clamping arm.

[0007] Preferably, the magnet feeding assembly includes a feeding fixing frame fixedly connected to the surface of the workbench, a sliding frame is fixedly installed on the surface of the feeding fixing frame, a positioning frame is slidably connected to the surface of the sliding frame, a first oil cylinder is fixedly installed on the surface of the positioning frame, and a sleeve rod is fixedly connected to the output end of the first oil cylinder.

[0008] Preferably, the press-fitting assembly comprises a press-fitting fixing frame fixedly connected to the surface of the workbench, and a press-fitting cylinder is fixedly mounted on the surface of the press-fitting fixing frame.

[0009] Preferably, the float assembly comprises a float body clamped by a clamping arm, a placement groove is provided inside the surface of the float body, a magnet is placed inside the press-fit cylinder, and a plastic cover is fixedly sleeved on the outer surface of the magnet.

[0010] Preferably, the size and shape of the plastic body feeding assembly and the magnet feeding assembly are exactly the same, the magnet feeding assembly is installed at the output end of the plastic sleeve vibration plate, and the plastic body feeding assembly is installed at the output end of the magnet vibration plate.

[0011] The utility model also discloses a split magnet float, the float assembly includes a float body clamped by a clamping arm, a placement groove is opened inside the surface of the float body, a magnet is placed inside the press-fit cylinder, and a plastic cover is fixedly sleeved on the outer surface of the magnet. By arranging the float body and the magnet to be embedded and fixed on the outside, the magnet can be easily removed when the float body is damaged, which can reduce resource waste, reduce costs, and comply with environmental protection concepts.

[0012] Beneficial Effects

[0013] The utility model provides a split type magnetic float and a production device. Compared with the prior art, it has the following beneficial effects:

[0014] 1. The split magnet float and production device can automatically place the magnet inside the placement groove by arranging a magnet vibration plate and a plastic body feeding assembly. By arranging a plastic sleeve vibration plate and a magnet feeding assembly, the plastic sleeve cover can be automatically sleeved on the outer surface of the magnet. Then, in conjunction with the stamping of the press-fitting cylinder, the plastic sleeve cover can be pressed tightly against the float body to fix the magnet. Finally, in conjunction with the unloading assembly, the processed material can be sent out through the discharging slide. The magnet float is assembled by fully automated equipment, which can ensure the accuracy and stability of the fixed position, avoid safety hazards caused by inaccurate human operation, and improve production efficiency.

[0015] 2. The split magnet float and production device, by arranging the float body and the magnet to be embedded and fixed on the outside, can easily remove the magnet when the float body is damaged, which can reduce resource waste, reduce costs and comply with environmental protection concepts. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of the utility model;

[0017] Figure 2 It is a structural schematic diagram of the workbench in the utility model;

[0018] Figure 3 for Figure 2 A top view of

[0019] Figure 4 This is a schematic diagram of the structure of the unloading assembly in the utility model;

[0020] Figure 5 It is a structural schematic diagram of the magnet feeding assembly in the utility model;

[0021] Figure 6 It is a structural schematic diagram of the medium pressure assembly of the utility model;

[0022] Figure 7 It is a structural schematic diagram of the float ball assembly in the utility model.

[0023] In the figure: 1. workbench; 101. float assembly; 1011. float body; 1012. placement slot; 1013. magnet; 1014. plastic cover; 2. protective cover; 3. plastic body vibration plate; 31. plastic body feeder; 4. turntable; 5. plastic cover vibration plate; 6. magnet vibration plate; 7. plastic body feeding assembly; 8. magnet feeding assembly; 81. feeding fixed frame; 82. sliding frame; 83. positioning frame; 84. first oil cylinder; 85. sleeve rod; 9. unloading assembly; 91. unloading fixed frame; 92. slide rail; 93. slider; 94. clamping arm; 10. discharging slide plate; 11. press-fitting assembly; 111. press-fitting fixed frame; 112. press-fitting cylinder; 12. unloading suction pipe. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-7The utility model provides a technical solution: a production device for a split-type magnet float, comprising a workbench 1, a protective cover 2 installed on the upper surface of the workbench 1, a plastic body vibration disk 3 installed on the surface of the workbench 1, and a plastic body feeder 31 installed at the output end of the plastic body vibration disk 3. A turntable 4 is rotatably connected at the center of the upper surface of the workbench 1, a plastic body vibration disk 3 is fixedly installed on the outer surface of the workbench 1, a plastic sleeve vibration disk 5 and a magnet vibration disk 6 are installed inside the workbench 1, a plastic body feeding component 7 and a magnet feeding component 8 are installed on the surface of the workbench 1, and the plastic body feeding component 7 is installed at the output end of the magnet vibration disk 6. The size and shape of the body loading assembly 7 and the magnet loading assembly 8 are exactly the same. The magnet loading assembly 8 is installed at the output end of the plastic sleeve vibration disk 5. The magnet loading assembly 8 includes a loading fixed frame 81 fixedly connected to the surface of the workbench 1. The surface of the loading fixed frame 81 is fixedly installed with a sliding frame 82. The surface of the sliding frame 82 is slidably connected with a positioning frame 83. The surface of the positioning frame 83 is fixedly installed with a first oil cylinder 84. The output end of the first oil cylinder 84 is fixedly connected with a sleeve rod 85. The end of the surface of the workbench 1 away from the magnet vibration disk 6 is installed with a built-in unloading assembly 9 and a press-fitting assembly 11. The unloading assembly 9 includes an unloading fixed frame 9 fixedly connected to the surface of the workbench 1 1. A slide rail 92 is fixedly installed on the surface of the unloading fixed frame 91, a slider 93 is slidably connected to the surface of the slide rail 92, a clamping arm 94 is fixedly installed on the surface of the slider 93, a floating ball assembly 101 is clamped on the surface of the clamping arm 94, a press-fitting assembly 11 includes a press-fitting fixed frame 111 fixedly connected to the surface of the workbench 1, a press-fitting cylinder 112 is fixedly installed on the surface of the press-fitting fixed frame 111, a discharge slide plate 10 is fixedly installed on the surface of the workbench 1 between the unloading assembly 9 and the press-fitting assembly 11, a unloading suction pipe 12 is installed on the surface of the workbench 1 between the magnet feeding assembly 8 and the unloading assembly 9, and a magnet vibration plate 6 and a plastic body feeding assembly are arranged. Component 7 can automatically place the magnet 1013 inside the placement groove 1012. By setting the plastic sleeve vibration plate 5 and the magnet feeding component 8, the plastic sleeve cover 1014 can be automatically sleeved on the outer surface of the magnet 1013. Then, in conjunction with the stamping of the press-fitting cylinder 112, the plastic sleeve cover 1014 and the float body 1011 can be pressed tightly to fix the magnet 1013. Finally, in conjunction with the unloading component 9, the processed material is sent out through the discharging slide 10. The magnet float is assembled by fully automated equipment, which can ensure the accuracy and stability of the fixed position, avoid safety hazards caused by inaccurate human operation, and improve production efficiency.

[0026] The utility model also discloses a split magnet float, wherein the float assembly 101 includes a float body 1011 clamped by a clamping arm 94, a placement groove 1012 is provided inside the surface of the float body 1011, a magnet 1013 is placed inside a press-fit cylinder 112, and a plastic cover 1014 is fixedly sleeved on the outer surface of the magnet 1013. By arranging the float body 1011 and the magnet 1013 to be embedded and fixed on the outside, when the float body 1011 is damaged, the magnet 1013 can be easily taken out, which can reduce waste of resources, reduce costs, and comply with environmental protection concepts.

[0027] During operation, the float body 1011 is arranged through the plastic body vibration disk 3 and then placed on the surface of the workbench 1 through the plastic body feeder 31, and then the magnet 1013 arranged by the magnet vibration disk 6 is placed inside the placement groove 1012 through the plastic body feeding component 7, and then the plastic cover 1014 arranged by the plastic sleeve vibration disk 5 is sleeved on the outside of the placement groove 1012 through the magnet feeding component 8, and then through the magnet feeding component 8, and then with the stamping of the press-fitting cylinder 112, the plastic cover 1014 and the float body 1011 can be pressed tightly to fix the magnet 1013, and finally the float assembly 101 is clamped by the clamping arm 94, and the slider 93 slides on the slide rail 92, and the processed float assembly 101 is sent out through the discharging slide 10, and the magnet float is assembled by fully automated equipment, which can ensure the accuracy and stability of the fixed position, avoid safety hazards caused by inaccurate human operation, and improve production efficiency.

[0028] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

Claims

1. A production device for a split-type magnet float, comprising a workbench (1), a protective cover (2) mounted on the upper surface of the workbench (1), a plastic body vibration plate (3) mounted on the surface of the workbench (1), and a plastic body feeder (31) mounted on the output end of the plastic body vibration plate (3), characterized in that: A turntable (4) is rotatably connected at the center of the upper surface of the workbench (1); a plastic body vibration disk (3) is fixedly installed on the outer surface of the workbench (1); a plastic sleeve vibration disk (5) and a magnet vibration disk (6) are installed inside the workbench (1); a plastic body feeding assembly (7) and a magnet feeding assembly (8) are installed on the surface of the workbench (1); a fixed discharge assembly (9) and a press-fit assembly (11) are installed on the end of the surface of the workbench (1) away from the magnet vibration disk (6); a discharge slide plate (10) is fixedly installed on the surface of the workbench (1) between the discharge assembly (9) and the press-fit assembly (11); and a discharge suction pipe (12) is installed on the surface of the workbench (1) between the magnet feeding assembly (8) and the discharge assembly (9).

2. The production device of the split type magnet float according to claim 1 is characterized in that: The unloading assembly (9) comprises a unloading fixed frame (91) fixedly connected to the surface of the workbench (1), a slide rail (92) fixedly mounted on the surface of the unloading fixed frame (91), a sliding block (93) slidably connected to the surface of the sliding rail (92), a clamping arm (94) fixedly mounted on the surface of the sliding block (93), and a float assembly (101) clamped on the surface of the clamping arm (94).

3. The production device of the split type magnet float according to claim 1 is characterized in that: The magnet loading assembly (8) comprises a loading fixed frame (81) fixedly connected to the surface of the workbench (1), a sliding frame (82) fixedly mounted on the surface of the loading fixed frame (81), a positioning frame (83) slidably connected to the surface of the sliding frame (82), a first oil cylinder (84) fixedly mounted on the surface of the positioning frame (83), and a sleeve rod (85) fixedly connected to the output end of the first oil cylinder (84).

4. The production device of the split type magnet float according to claim 2 is characterized in that: The press-fitting assembly (11) comprises a press-fitting fixing frame (111) fixedly connected to the surface of the workbench (1), and a press-fitting cylinder (112) is fixedly mounted on the surface of the press-fitting fixing frame (111).

5. The production device of the split type magnet float according to claim 1 is characterized in that: The size and shape of the plastic body feeding assembly (7) and the magnet feeding assembly (8) are completely the same; the magnet feeding assembly (8) is installed at the output end of the plastic sleeve vibration disk (5), and the plastic body feeding assembly (7) is installed at the output end of the magnet vibration disk (6).

6. A split-type magnet float, a production device for a split-type magnet float according to any one of claims 1 to 5, characterized in that: The invention comprises a float body (1011), wherein the float body (1011) is clamped by a clamping arm (94), a placement groove (1012) is provided inside the surface of the float body (1011), a magnet (1013) is placed inside the press-fit cylinder (112), a plastic cover (1014) is fixedly sleeved on the outer surface of the magnet (1013), and the float body (1011) and the magnet (1013) are arranged to be embedded and sleeved on the outside for separate fixing.