Double-end chamfering device for double-end bolt production

By introducing buffering and storage and finishing mechanisms into the double-head chamfering device, the problem of rolling and collection inconvenient double-head bolts is solved, and more efficient collection and quality protection is achieved.

CN222289497UActive Publication Date: 2025-01-03HANDAN JUNZAI FASTENER MFG CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420981827.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2025-01-03
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

During the production process of double-head bolts, the finished double-head bolts after chamfering are prone to rolling off, resulting in inconvenient collection and may be damaged, affecting the quality of the finished product.

Method used

A double-head chamfering device including a buffering and cutting mechanism and a storage and finishing mechanism is designed. The chamfered double-head screw is neatly stored in the material collection box through a buffer plate and a conveyor belt to prevent rolling and damage, and to improve the Collect efficiency.

Benefits of technology

It effectively prevents the rolling and damage of the double-headed screw, reduces the difficulty of manual collection, improves processing efficiency, and ensures the quality and space utilization efficiency of the finished product.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222289497U_ABST
    Figure CN222289497U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of double-end bolt production, and provides a double-end chamfering device for double-end bolt production, which comprises a double-end chamfering machine body, a material receiving box, a buffer blanking mechanism, a buffer plate, a storage and arrangement mechanism and a conveyor belt, the buffer blanking mechanism is mounted in the material receiving box, the buffer blanking mechanism comprises the buffer plate, and the buffer plate is mounted in the storage and arrangement mechanism. The buffer plate is obliquely and fixedly connected into the material receiving box, the storage and arrangement mechanism is installed on the inner wall of the bottom end of the material receiving box, the storage and arrangement mechanism comprises a conveying belt, and the conveying belt is located on the inner wall of the bottom end of the material receiving box. The problems that in the prior art, a double-end bolt rolls down into a storage box at will during discharging, due to the fact that the rolling-down path is random, the double-end bolt may fall on the ground, collection is inconvenient, even corners of the double-end bolt are damaged, and the quality of a chamfered finished product is affected are solved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of stud bolt production, in particular to a stud chamfering device for stud bolt production. Background Art

[0002] Stud bolts, also called stud screws or studs, serve as fixed links for connecting machinery. The most common form of stud bolts is that they have threads at both ends and a plain rod in the middle. They are generally used in mining machinery, bridges, automobiles, motorcycles, boiler steel structures, crane towers, large-span steel structures and large buildings.

[0003] In the process of producing stud bolts, after the stud bolts are formed by milling, both ends of the stud bolts need to be chamfered in order to remove burrs generated during the processing of the studs and facilitate assembly. The chamfered stud bolts are smoother in appearance, and the connection between the bolts and nuts is smoother during installation, which is more convenient to screw in and prevents jamming. In order to improve the efficiency of chamfering, a double-headed chamfering machine is usually used in the prior art for chamfering stud bolts. The double-headed chamfering machine clamps the rod by a clamping and positioning mechanism, and then the tool chamfers both ends of the double-headed screw at the same time, and the chamfering efficiency is high.

[0004] During the use of the double-head chamfering machine in the prior art, the stud bolts randomly roll down into the storage box when discharging. Due to the random rolling path, the stud bolts may fall to the ground, causing inconvenience in collection, and even damaging the corners of the stud bolts, affecting the quality of the chamfered finished product. Utility Model Content

[0005] The utility model provides a double-head chamfering device for producing double-head bolts, which solves the problem that in the process of discharging materials, the finished double-head chamfering device for producing double-head bolts in the related art may roll on the ground and cause inconvenience in collecting.

[0006] The technical solution of the utility model is as follows:

[0007] A double-head chamfering device for producing double-head bolts, comprising a double-head chamfering machine body, a material receiving box, a buffer unloading mechanism, a buffer plate, a storage and sorting mechanism and a conveyor belt;

[0008] The buffer unloading mechanism is installed in the material receiving box;

[0009] Wherein, the buffer unloading mechanism comprises a buffer plate, and the buffer plate is tilted and fixedly connected in the material receiving box;

[0010] The storage and sorting mechanism is installed on the inner wall of the bottom end of the material receiving box;

[0011] Wherein, the storage and sorting mechanism includes a conveyor belt, and the conveyor belt is located on the inner wall of the bottom end of the material receiving box.

[0012] Furthermore, the buffer discharge mechanism includes a limiting plate 1, a discharge hole and a buffer assembly;

[0013] The first limit plate is provided with two, and the two first limit plates are fixedly connected to the two sides of the buffer plate;

[0014] The discharge hole is opened at the top of the material receiving box, and the buffer plate is fixedly connected below the discharge hole;

[0015] The buffer assembly is mounted on the buffer plate.

[0016] Furthermore, the storage and sorting mechanism includes a transmission shaft, a second limit plate, a first motor and a discharge assembly;

[0017] There are two transmission shafts, which are rotatably connected to the bottom end of the material receiving box, and the conveyor belt is installed between the two transmission shafts;

[0018] There are two limit plates 2, which are fixedly connected to both sides of the conveyor belt respectively, and the height of the two limit plates 2 is slightly higher than the conveyor belt;

[0019] The motor 1 is fixedly connected in the material receiving box, and the output end of the motor 1 is fixedly connected to one of the transmission shafts;

[0020] The material discharging assembly is installed in the material receiving box, and the material discharging assembly is in contact with the conveyor belt.

[0021] Furthermore, the buffer assembly includes a through hole, a U-shaped plate, a feed roller, a spring telescopic rod and a second motor;

[0022] There are three through holes, and the three through holes are opened on the buffer plate;

[0023] There are six U-shaped plates, and two U-shaped plates are installed in each through hole;

[0024] There are six unloading rollers, and each of the U-shaped plates is rotatably connected to one of the unloading rollers;

[0025] There are multiple spring telescopic rods, and multiple spring telescopic rods are arranged between each U-shaped plate and the discharge hole;

[0026] There are six motors 2, and the six motors 2 are all fixedly connected to the limiting plate 1, and the output ends of the six motors 2 are respectively fixedly connected to the six unloading rollers.

[0027] Preferably, the discharge assembly comprises a mounting plate, a push plate and a cylinder;

[0028] The mounting plate is fixedly connected to the inner wall of the bottom end of the material receiving box;

[0029] The push plate is located above the conveyor belt;

[0030] The cylinder is fixedly connected to the mounting plate, and the output end of the cylinder is fixedly connected to the push plate.

[0031] More preferably, the surface of the conveyor belt is provided with a plurality of grooves.

[0032] The working principle and beneficial effects of the utility model are:

[0033] 1. In the utility model, through the effect of the buffering unloading mechanism, the chamfered double-headed screw is loosened by the clamp and freely rolls down onto the buffer plate. At this time, the buffering unloading mechanism is started to squeeze the bolt into the receiving box to prevent the double-headed screw from rolling down quickly and causing collisions, which affects the quality of the double-headed screw. It can also prevent the double-headed screw from rolling out of the equipment due to excessive inertia, which makes it difficult to collect.

[0034] 2. In the utility model, through the cooperation of the buffer feeding mechanism and the storage and sorting mechanism, the processed bidirectional screws can be neatly stacked in the receiving box, which reduces the burden of manual collection of the double-headed screws, thereby improving the processing efficiency and effectively avoiding the unreasonable space utilization and increased collection difficulty caused by the uneven arrangement of the double-headed screws after they fall into the receiving box. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0036] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0037] Figure 2 It is a partial cross-sectional structural schematic diagram of the utility model;

[0038] Figure 3 This is a schematic diagram of the structure of the buffer feeding mechanism of the utility model;

[0039] Figure 4 This is a schematic diagram of the storage and sorting mechanism structure of the utility model;

[0040] Figure 5 The utility model is a schematic diagram of the structure of the U-shaped plate, the unloading roller, the spring telescopic rod and the buffer plate.

[0041] In the figure: 1. Double-head chamfering machine body; 2. Material receiving box; 3. Buffer plate; 4. Conveyor belt; 5. Limit plate 1; 6. Transmission shaft; 7. Limit plate 2; 8. Motor 1; 9. U-shaped plate; 10. Unloading roller; 11. Spring telescopic rod; 12. Motor 2; 13. Mounting plate; 14. Push plate; 15. Cylinder. DETAILED DESCRIPTION

[0042] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0043] like Figure 1~Figure 5 As shown, this embodiment proposes a double-head chamfering device for the production of double-headed bolts, including a double-headed chamfering machine body 1, and also includes a material receiving box 2, a buffer unloading mechanism, a buffer plate 3, a storage and sorting mechanism and a conveyor belt 4. The buffer unloading mechanism is installed in the material receiving box 2, wherein the buffer unloading mechanism includes a buffer plate 3, and the buffer plate 3 is tilted and fixedly connected in the material receiving box 2. The storage and sorting mechanism is installed on the bottom inner wall of the material receiving box 2, wherein the storage and sorting mechanism includes a conveyor belt 4, and the conveyor belt 4 is located on the bottom inner wall of the material receiving box 2. First, the double-headed screw to be chamfered is fixed on the double-headed chamfering machine body. 1, and then the double-head chamfering machine body 1 chamfers both ends of the double-headed screw at the same time, which is more efficient and has a good chamfering effect. Then the clamp is sent away, and the double-headed screw rolls onto the buffer plate 3. The buffer unloading mechanism intercepts the rolling double-headed screw and squeezes it onto the storage and sorting mechanism. The storage and sorting mechanism arranges the double-headed bolts neatly and stacks them in the receiving box 2 to prevent the unreasonable use of space due to the uneven arrangement of the double-headed bolts, which increases the difficulty of workers in collecting. The buffer unloading mechanism can well protect the double-headed screw from damage, and prevent the double-headed screw from rolling out of the equipment due to excessive inertia, resulting in difficulty in collection.

[0044] Among them, the buffer unloading mechanism includes a limit plate 5, a discharge hole and a buffer assembly. Two limit plates 5 are provided. The two limit plates 5 are fixedly connected to the two sides of the buffer plate 3. The discharge hole is opened at the top of the receiving box 2. The buffer plate 3 is fixedly connected below the discharge hole. The buffer assembly is installed on the buffer plate 3. The double-headed screw falls on the buffer assembly through the discharge hole. The buffer plate 3 is wrapped with a rubber layer to prevent collision. The limit plate 5 prevents the double-headed screw from rolling out.

[0045] Secondly, the storage and sorting mechanism includes a transmission shaft 6, a limit plate 27, a motor 8 and a discharge assembly. There are two transmission shafts 6, which are rotatably connected to the bottom end of the material receiving box 2, and the conveyor belt 4 is installed between the two transmission shafts 6. There are two limit plates 27, which are fixedly connected to the two sides of the conveyor belt 4 respectively. The height of the two limit plates 27 is slightly higher than the conveyor belt 4. The motor 18 is fixedly connected in the material receiving box 2, and the output end of the motor 18 is fixedly connected to one of the transmission shafts 6. The discharge assembly is installed in the material receiving box 2, and the discharge assembly contacts the conveyor belt 4. The double-headed screw first falls on the conveyor belt 4, and the motor 18 drives the transmission shaft 6 to rotate, thereby driving the conveyor belt 4 to rotate and transmitting the double-headed screw to a position next to the edge of the material receiving box 2, and then the discharge assembly pushes the double-headed screw off the conveyor belt 4, and the double-headed screw rolls to the other side on the slope in the material receiving box 2 and is arranged in sequence.

[0046] Again, the buffer assembly includes a through hole, a U-shaped plate 9, a feed roller 10, a spring telescopic rod 11 and a motor 2 12. There are three through holes, and the three through holes are opened on the buffer plate 3. There are six U-shaped plates 9, and two U-shaped plates 9 are installed in each through hole. There are six feed rollers 10, and each U-shaped plate 9 is rotatably connected with a feed roller 10. There are multiple spring telescopic rods 11, and multiple spring telescopic rods 11 are arranged between each U-shaped plate 9 and the discharge hole. There are six motors 2 12, and the six motors 2 12 They are all fixedly connected to the limit plate 1 5, and the output ends of the six motors 2 12 are fixedly connected to the six unloading rollers 10 respectively, wherein the motor 2 12 and the limit plate 1 5 are slidably connected, and two adjacent motors 2 12 rotate in the direction between the two motors 2 12, so that when the double-headed screw rolls onto the unloading roller 10, the friction force between the unloading roller 10 and the double-headed screw will squeeze the double-headed screw downward, thereby pushing the spring telescopic rod 11, so that the double-headed screw falls into the receiving box 2, thereby achieving the purpose of buffering and tidy arrangement.

[0047] Among them, the discharge assembly includes a mounting plate 13, a push plate 14 and a cylinder 15. The mounting plate 13 is fixedly connected to the inner wall of the bottom end of the material receiving box 2, the push plate 14 is located above the conveyor belt 4, and the cylinder 15 is fixedly connected to the mounting plate 13. The output end of the cylinder 15 is fixedly connected to the push plate 14. When working, the cylinder 15 starts to push the push plate 14 to push the double-headed screw down the conveyor belt 4 into the material receiving box 2.

[0048] Finally, the surface of the conveyor belt 4 is provided with a plurality of grooves for increasing the friction with the double-headed screw. Meanwhile, the grooves help to adjust the direction of the double-headed screw so that the double-headed screw is more neat in the receiving box 2.

[0049] In this embodiment, the double-headed screw is first placed in the double-headed chamfering machine body 1 for chamfering, and then the double-headed screw falls onto the buffer plate 3, and is squeezed into the material receiving box 2 through the buffer assembly, and falls onto the conveyor belt 4. The conveyor belt 4 is driven by the motor 8 to transport the double-headed screw to the discharge assembly position, and is pushed down the conveyor belt 4 by the push plate 14 and arranged in the material receiving box 2, so that the double-headed screw is arranged more neatly and is more convenient to take and record the quantity.

[0050] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A double-head chamfering device for producing double-head bolts, comprising a double-head chamfering machine body (1), characterized in that: Also includes: Material collection box (2); A buffering material discharge mechanism, the buffering material discharge mechanism being installed in the material receiving box (2); Wherein, the buffer unloading mechanism comprises a buffer plate (3), and the buffer plate (3) is tilted and fixedly connected in the material receiving box (2); A storage and arranging mechanism, the storage and arranging mechanism being mounted on the inner wall of the bottom end of the material receiving box (2); Wherein, the storage and sorting mechanism comprises a conveyor belt (4), and the conveyor belt (4) is located on the inner wall of the bottom end of the material receiving box (2).

2. A double-head chamfering device for producing double-head bolts according to claim 1, characterized in that: The buffer unloading mechanism comprises: A limiting plate (5), wherein two limiting plates (5) are provided, and the two limiting plates (5) are fixedly connected to two sides of the buffer plate (3); A discharge hole, the discharge hole being opened at the top of the material receiving box (2), and the buffer plate (3) being fixedly connected below the discharge hole; A buffer component is mounted on the buffer plate (3).

3. A double-head chamfering device for producing double-head bolts according to claim 2, characterized in that: The storage and arranging mechanism comprises: A transmission shaft (6), wherein two transmission shafts (6) are provided, the two transmission shafts (6) are rotatably connected to the bottom end of the material receiving box (2), and the conveyor belt (4) is installed between the two transmission shafts (6); Limiting plates 2 (7), two limiting plates 2 (7) are provided, the two limiting plates 2 (7) are respectively fixedly connected to the two sides of the conveyor belt (4), and the height of the two limiting plates 2 (7) is slightly higher than the conveyor belt (4); Motor 1 (8), the motor 1 (8) is fixedly connected in the material receiving box (2), and the output end of the motor 1 (8) is fixedly connected to one of the transmission shafts (6); A material discharging assembly, wherein the material discharging assembly is installed in the material receiving box (2), and the material discharging assembly is in contact with the conveyor belt (4).

4. A double-head chamfering device for producing double-head bolts according to claim 3, characterized in that: The buffer assembly comprises: A through hole, wherein three through holes are provided and the three through holes are opened on the buffer plate (3); U-shaped plates (9), six of the U-shaped plates (9) being provided, and two of the U-shaped plates (9) being installed in each of the through holes; A material discharge roller (10), wherein six material discharge rollers (10) are provided, and each of the U-shaped plates (9) is rotatably connected to one of the material discharge rollers (10); A spring telescopic rod (11), wherein a plurality of the spring telescopic rods (11) are provided, and a plurality of the spring telescopic rods (11) are provided between each of the U-shaped plates (9) and the discharge hole; Motor 2 (12), the motor 2 (12) is provided with six, the six motors 2 (12) are all fixedly connected to the limit plate 1 (5), and the output ends of the six motors 2 (12) are respectively fixedly connected to the six unloading rollers (10).

5. A double-head chamfering device for producing double-head bolts according to claim 4, characterized in that: The discharge assembly comprises: A mounting plate (13), the mounting plate (13) being fixedly connected to the inner wall of the bottom end of the material receiving box (2); A push plate (14), the push plate (14) being located above the conveyor belt (4); A cylinder (15), wherein the cylinder (15) is fixedly connected to the mounting plate (13), and an output end of the cylinder (15) is fixedly connected to the push plate (14).

6. A double-head chamfering device for producing double-head bolts according to claim 5, characterized in that: The surface of the conveyor belt (4) is provided with a plurality of grooves.