Plastic woven belt net opening machine
Through the segmented design of the sleeve plate and the mesh opening needle, the problem of high replacement cost of needle rollers in the prior art is solved, and the position of the mesh opening needle is quickly adjusted and replaced, which improves the production efficiency and service life of the needle roller.
Patent Information
- Application Number
- CN202420942826.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-04-30
AI Technical Summary
After the needle roller loss reaches a certain level, the existing plastic braiding belt mesh opener needs to replace the entire needle roller, resulting in high replacement cost and affecting production efficiency.
The sleeve plate and mesh opening needle are adopted in segmented design. By pulling out the positioning rod, the insertion block on the sleeve plate is separated from the positioning rod, which is convenient for replacing the high loss opening needle, and adjusting the undepleted mesh opening needle on the rotor. position to achieve rapid adjustment.
Shorten downtime, improve production efficiency, and extend the service life of needle rollers and reduce replacement costs.
Smart Images

Figure CN222290397U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of net-opening machines, in particular to a plastic braided belt net-opening machine. Background Art
[0002] Plastic woven belts are commonly used as raw materials for the production of bulk bags, snakeskin bags, etc., and are generally woven on circular looms. The production process of plastic woven belts is: first, a whole piece of plastic film is made, and then the plastic film is cut into the required width of the woven belt. Finally, the cut woven belt needs to be opened to soften the woven belt and meet the weaving requirements. At present, a net-opening machine is generally used to open the net of plastic woven belts. The core component of the net-opening machine is the needle-opening roller. The needle-opening roller consists of an axial roller and a number of mesh needles arranged on the axial roller. The mesh needles are arranged along the radial direction of the axial roller, and the axial roller and the mesh needles are an integrated structure. Plastic woven belts are generally fed into the mesh opening machine in parallel at equal intervals for mesh opening. Since the mesh needles on the needle roller are consumable parts, the parts of the needle roller where the woven belt passes are prone to wear, while the interval between two adjacent woven belts, that is, the parts of the needle roller that do not contact the woven belt, are not prone to wear. When the parts of the needle roller that are prone to wear cannot meet the mesh opening requirements, the entire needle roller must be replaced. The cost of replacing a set of needle rollers is high, and the machine needs to be shut down during replacement, affecting normal production.
[0003] In the Chinese patent with the publication number CN202540377U, the field of production machinery for plastic braided belts is disclosed, and in particular, it relates to a plastic braided belt opening machine, which has a needle roller, a motor for driving the needle roller to rotate, and brackets for supporting the needle roller respectively arranged at both ends of the needle roller, and also has an adjustment mechanism for adjusting the axial position of the needle roller, the adjustment mechanism includes a linear guide rail and a moving part for adjusting the position of the bracket, the two brackets are connected to the linear guide rail by sliding or rolling, one end of the moving part is connected to one of the brackets, and the other end is connected to the linear guide rail. The utility model plastic braided belt opening machine is provided with an adjustment mechanism, when the part of the needle roller that is easily worn cannot meet the opening requirement, the position of the needle roller can be adjusted, so that the contact position of the needle roller and the braided belt is transferred to the part that is not worn, so that the needle roller is fully utilized, the service life of the needle roller is extended, and resources are effectively saved, and the position of the needle roller is easy to adjust, the downtime is shortened, and the production efficiency is improved.
[0004] The prior art improves the utilization rate of the needle roller by changing the position of the needle roller. However, after the needle roller wear reaches a certain level, it is still replaced in a traditional way. For example, the Chinese patent with publication number CN 216435540 U, a new type of PP filling rope net opening machine, relates to the filling material related technical field. The utility model includes a bottom plate, a roller sleeve, a clamping sleeve, a second connecting disk and a pressure roller. A second connecting disk is arranged on one side of the upper front part of the bottom plate. The clamping sleeve is fixed to the second connecting disk through the first connecting disk connected by a rotating column. A fixed disk is fixed to the end face of the roller away from the clamping sleeve. A roller sleeve is movably connected to the roller between the fixed disk and the clamping sleeve. Both ends of the pressure roller are rotatably connected to a connecting strip. The top of the connecting strip is rotatably connected to a threaded column. The upper part of the threaded column is threadedly connected to a side connecting plate. The utility model solves the problems that the existing PP filling rope opening machine cannot adjust the conveying angle of the PP filling rope and the needle roller is troublesome to replace and the replacement cost is high by arranging a bottom plate, a roller sleeve, a clamping sleeve, a second connecting disk and a pressure roller, so that the conveying angle of the PP filling rope is more convenient to replace, the length of the opening net is more convenient to change, the needle roller can be replaced faster, and the cost is lower.
[0005] The prior art reduces the replacement time and cost of the needle roller by replacing the entire needle roller. However, this method is not convenient for fully using the needle roller that has not been worn out. Utility Model Content
[0006] The utility model aims to solve the problems existing in the prior art and proposes a plastic braided belt net opening machine.
[0007] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0008] A plastic braided belt opening machine comprises a frame, a bracket and a needle roller are installed on the frame, a rotating motor is installed on one side of the bracket, a driving end of the rotating motor movably penetrates one side of the bracket, and a rotating drum is fixedly installed, the rotating drum is a hollow structure, and a socket is opened on the outer side of the rotating drum;
[0009] The needle roller includes a plurality of sleeve discs, the sleeve discs are semicircular, a plurality of mesh opening needles are installed on the outer side of the sleeve disc, an insert block adapted to the insert hole is installed on the inner circumference of the sleeve disc, and a positioning hole is opened on the insert block;
[0010] A positioning rod is movably provided on the other side of the bracket. The positioning rod movably penetrates the side of the rotating drum away from the rotating motor and movably passes through a plurality of positioning holes.
[0011] Preferably, limit plates are provided on both sides of the rotating drum.
[0012] Preferably, one of the limit plates is fixedly mounted on a side of the drum close to the rotating motor, and the other limit plate is movably arranged on a side of the drum away from the rotating motor, and a tightening structure is arranged on one side of the limit plate.
[0013] Preferably, the abutting structure comprises two bolts, both of which are movably passed through one side of the bracket and movably embedded in the surface of the corresponding limiting plate, and both of which are connected to the bracket by threads.
[0014] Preferably, a pull block is fixedly mounted on the outer end of the positioning rod, and the two bolts are movably inserted through the pull block and are spirally connected to the pull block via threads.
[0015] Preferably, a guide groove is provided on the side of the positioning hole, and the guide groove is in a truncated cone shape.
[0016] Preferably, the thickness of the insert block is half of that of the sleeve disc, and the side position of the insert block is aligned with the side position of the sleeve disc, and the positions of the insert blocks in the sleeve discs on both sides of the rotating drum are arranged alternately.
[0017] Compared with the prior art, the beneficial effects of the utility model are:
[0018] The utility model adopts a segmented design of the sleeve disc and the mesh opening needle. When in use, the positioning rod can be directly pulled out to separate the insert block on the corresponding sleeve disc from the positioning rod, so that the sleeve disc can be removed. On the one hand, it is convenient to replace the mesh opening needle with a higher degree of wear and tear. On the other hand, the position of the mesh opening needle that has not been worn out can be directly adjusted on the rotating drum to achieve rapid adjustment of the position of the mesh opening needle, shorten the downtime, and improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a front view of a plastic woven belt opening machine proposed by the utility model;
[0020] Figure 2 This is a side sectional view of a rotating drum of a plastic woven belt net-opening machine proposed by the utility model;
[0021] Figure 3 This is a top view of a cross-sectional view of a set of discs of a plastic woven belt net-opening machine proposed by the utility model;
[0022] Figure 4 The utility model is a schematic diagram of the front view of a rotating drum of a plastic woven belt net-opening machine.
[0023] In the figure: 1. frame; 2. bracket; 3. needle roller; 4. rotating motor; 5. rotating drum; 6. socket; 7. sleeve; 8. mesh opening needle; 9. insert block; 10. positioning hole; 11. guide groove; 12. positioning rod; 13. limit plate; 14. bolt; 15. pull block. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0025] Reference Figure 1-Figure 4 A plastic braided belt opening machine comprises a frame 1, a bracket 2 and a needle roller 3 are mounted on the frame 1, a rotating motor 4 is mounted on one side of the bracket 2, a driving end of the rotating motor 4 movably penetrates one side of the bracket 2, and a rotating drum 5 is fixedly mounted, the rotating drum 5 is a hollow structure, and a socket 6 is opened on the outer side of the rotating drum 5;
[0026] The needle roller 3 includes a plurality of sleeve discs 7, the sleeve discs 7 are semicircular, a plurality of mesh opening needles 8 are installed on the outer side of the sleeve disc 7, an insert block 9 adapted to the insert hole 6 is installed on the inner circumference of the sleeve disc 7, and a positioning hole 10 is opened on the insert block 9;
[0027] A positioning rod 12 is movably provided on the other side of the bracket 2 . The positioning rod 12 movably penetrates the side of the rotating drum 5 away from the rotating motor 4 and movably passes through a plurality of positioning holes 10 .
[0028] The device adopts a segmented design of the sleeve disc 7 and the mesh opening needle 8. When in use, the positioning rod 12 can be directly pulled out to separate the insert block 9 on the corresponding sleeve disc 7 from the positioning rod 12, so that it can be removed. On the one hand, it is convenient to replace the mesh opening needle 8 with a higher degree of wear. On the other hand, the position of the unworn mesh opening needle 8 can be directly adjusted on the rotating drum 5 to achieve rapid adjustment of the position of the mesh opening needle 8, shortening the downtime and improving the production efficiency. During normal operation, the rotating motor 4 rotates the rotating drum 5, and the positioning rod 12 is relatively stationary. Under the action of the insert block 9, a plurality of sleeve discs 7 rotate together with the rotating drum 5 to realize the mesh opening process.
[0029] In this embodiment, limit plates 13 are provided on both sides of the rotating drum 5, one of the limit plates 13 is fixedly installed on the side of the rotating drum 5 close to the rotating motor 4, and the other limit plate 13 is movably provided on the side of the rotating drum 5 away from the rotating motor 4, and a tightening structure is provided on one side of the limit plate 13. A movable limit plate 13 is provided, and when the number of sleeve plates 7 on the outside of the rotating drum 5 is insufficient to fill the entire socket 6, a plurality of sleeve plates 7 can be tightened by tightening a limit plate 13 (the limit plate 13 is relatively stationary when rotating), thereby ensuring the stability of the mesh opening needle 8 during operation.
[0030] In this embodiment, the clamping structure includes two bolts 14, both of which are movably inserted into one side of the bracket 2 and movably embedded in the surface of the corresponding limit plate 13, and both of which are threadedly connected to the bracket 2. According to the position of the limit plate 13 on the outside of the rotating drum 5, the limit plate 13 can be fixed by rotating the bolt 14 and adjusting the position of the end of the bolt 14.
[0031] In this embodiment, a pull block 15 is fixedly installed on the outer end of the positioning rod 12, and the two bolts 14 are movably inserted into the pull block 15 and are spirally connected to the pull block 15 through threads. The pull block 15 is convenient for pulling out the positioning rod 12, and the bolts 14 are used to fix the pull block 15 to ensure the stability of the positioning rod 12 in the rotating drum 5.
[0032] In this embodiment, a guide groove 11 is provided on the side of the positioning hole 10 , and the guide groove 11 is in a truncated cone shape, so as to provide a guide for the positioning rod 12 to pass through the positioning hole 10 .
[0033] In this embodiment, the thickness of the insert block 9 is half of the sleeve disc 7, and the side position of the insert block 9 is aligned with the side position of the sleeve disc 7. The positions of the insert blocks 9 in the sleeve disc 7 on both sides of the rotating drum 5 are alternately arranged. Figure 1 As described, the insert block 9 on the sleeve disc 7 on the front side of the rotating drum 5 can be located on the left side of the sleeve disc 7, and the insert block 9 on the sleeve disc 7 on the rear side of the rotating drum 5 can be located on the right side of the sleeve disc 7 (relative to the position of the sleeve disc 7 on the front side, in fact, the sleeve discs 7 on the front and rear sides have the same structure), so that the process of inserting a pair of sleeve discs 7 into the rotating drum 5 can be completed, and the two insert blocks 9 will not interfere with each other.
[0034] It should be noted here that the net opening machine may actually be installed with structures such as a plastic woven belt guide structure. Since this is not the technical solution to be protected by the present device, it will not be elaborated on in detail.
[0035] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A plastic braided belt opening machine, comprising a frame, on which a bracket and a needle roller are mounted, characterized in that: A rotating motor is installed on one side of the bracket, a driving end of the rotating motor movably penetrates one side of the bracket, and a rotating drum is fixedly installed, the rotating drum is a hollow structure, and a socket is opened on the outer side of the rotating drum; The needle roller includes a plurality of sleeve discs, the sleeve discs are semicircular, a plurality of mesh opening needles are installed on the outer side of the sleeve disc, an insert block adapted to the insert hole is installed on the inner circumference of the sleeve disc, and a positioning hole is opened on the insert block; A positioning rod is movably provided on the other side of the bracket. The positioning rod movably penetrates the side of the rotating drum away from the rotating motor and movably passes through a plurality of positioning holes.
2. A plastic braided belt opening machine according to claim 1, characterized in that: Limiting disks are arranged on both sides of the rotating drum.
3. The plastic braided belt opening machine according to claim 2, characterized in that: One of the limit plates is fixedly mounted on a side of the drum close to the rotating motor, and the other limit plate is movably arranged on a side of the drum away from the rotating motor, and a tightening structure is arranged on one side of the limit plate.
4. The plastic woven belt opening machine according to claim 3, characterized in that: The tightening structure includes two bolts, both of which are movably inserted into one side of the bracket and movably embedded in the surface of the corresponding limiting plate, and both of which are connected to the bracket through threads.
5. The plastic woven belt opening machine according to claim 4, characterized in that: A pull block is fixedly mounted on the outer end of the positioning rod, and the two bolts are movably penetrated through the pull block and are spirally connected to the pull block through threads.
6. The plastic woven belt opening machine according to claim 1, characterized in that: A guide groove is arranged on the side of the positioning hole, and the guide groove is in a truncated cone shape.
7. The plastic braided belt opening machine according to claim 1, characterized in that: The thickness of the insert block is half of that of the sleeve disc, and the side position of the insert block is aligned with the side position of the sleeve disc. The positions of the insert blocks in the sleeve discs on both sides of the rotating drum are arranged alternately.
Citation Information
Patent Citations
Plastic woven belt net opener
CN202540377U
Novel net opening machine for PP filling rope
CN216435540U