Raw material hot melting equipment for polyurethane production
By designing a polyurethane hot melting equipment including a rotating plate, agitating shaft and electric heating tube, the problems of slow hot melting speed and polyurethane agglomeration in traditional hot melting devices are solved, and more efficient hot melting and more uniform processing quality are achieved. , and improves the safety of the working environment.
Patent Information
- Application Number
- CN202421160703.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-24
AI Technical Summary
Traditional polyurethane hot melting devices have slow hot melting speed and low working efficiency. Polyurethane is prone to agglomeration during hot melting, affecting the quality of hot melting.
A hot melt equipment for raw material for polyurethane production is designed, including the hot melt equipment body, rotating plate, stirring shaft, driving gear, fixed gear, stirrer, hot melt chamber, crusher and air outlet pipe, through the circular motion of the stirrer shaft and The uniform heating of the electric heating pipe achieves uniform stirring of polyurethane raw materials and speeds up the hot melting efficiency and reduces the agglomeration situation.
It improves the hot melting efficiency and processing quality of polyurethane, reduces the agglomeration of raw materials, enhances the safety of the working environment, and reduces the discharge of harmful gases through the air outlet pipe and filter.
Smart Images

Figure CN222290662U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of polyurethane processing, in particular to a raw material hot-melting device for polyurethane production. Background Art
[0002] Polyurethane refers to a type of polymer material containing a carbamate characteristic unit in the main chain. This polymer material is widely used in adhesives, coatings, low-speed tires, gaskets, car mats and other industrial fields. In the field of daily life, polyurethane is used to make various foams and plastic sponges. Polyurethane is also used to make condoms and medical equipment and materials. Because polyurethane has a very low thermal conductivity, new wall insulation materials based on polyurethane materials have begun to mature in Western countries such as Europe and the United States.
[0003] In the prior art, a hot melt device is required for hot melting during the processing of polyurethane. However, the traditional hot melt device has relatively simple functions, a slow hot melting speed, and relatively low working efficiency. In addition, the polyurethane may agglomerate during hot melting, affecting the hot melting quality. For this reason, we provide a raw material hot melt equipment for polyurethane production. Utility Model Content
[0004] The purpose of the utility model is to provide a raw material hot-melt equipment for polyurethane production to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a hot melt equipment for raw materials used in polyurethane production, comprising a hot melt equipment body, a rotating plate is arranged on the top of the hot melt equipment body, a stirring shaft is installed at one end of the rotating plate, a moving gear is fixedly sleeved at one end of the stirring shaft, a fixed gear is meshed on one side of the moving gear, and an agitator is fixedly installed at the other end of the stirring shaft.
[0006] A hot melt chamber is arranged outside the agitator, a crusher is arranged on one side of the hot melt chamber, a feed pipe is fixedly installed at the bottom of the crusher, and an air outlet pipe is fixedly sleeved on the other side of the hot melt chamber.
[0007] Preferably, one end of the rotating plate is fixedly sleeved on the output end of the motor, and the other end of the rotating plate is sleeved with a stirring shaft and is rotatably connected to the stirring shaft.
[0008] Preferably, the lower side of the motor is fixedly connected to the top of the support frame, the lower surface of the top of the support frame is fixedly connected to the fixed gear, and the output shaft of the motor is rotatably sleeved in the fixed gear.
[0009] Preferably, the middle portion of the support frame is fixedly connected to the cover plate, a support seat is fixedly installed inside the cover plate, a ball head is fixedly sleeved on the stirring shaft, and the ball head is hinged to the support seat.
[0010] Preferably, the bottom of the support frame is fixedly connected to the fixed platform, an insulation sleeve is fixedly installed on the upper surface of the fixed platform, the hot melt cavity sleeve is arranged in the insulation sleeve, and the lower surface of the cover plate is fixedly connected to the hot melt cavity.
[0011] Preferably, an electric heating tube is fixedly installed on the inner ring surface of the insulation sleeve, one side of the feed pipe and the air outlet pipe both pass through the insulation sleeve and are fixedly sleeved in the hot melt cavity, the other side of the air outlet pipe is fixedly sleeved in the support frame, and a filter is fixedly installed in the air outlet pipe.
[0012] Preferably, the lower surface of the crusher is fixedly connected to the vertical plate, a controller is fixedly installed on one side of the vertical plate, a solenoid valve is fixedly installed on the bottom of the fixed platform, one end of the solenoid valve is fixedly sleeved in the hot melt chamber, and the controller is electrically connected to the crusher, motor, electric heating tube, and solenoid valve.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. Start the motor through the controller, and the output shaft of the motor drives one end of the rotating plate to rotate, so that the rotating plate drives the stirring shaft at the other end to move. The stirring shaft rotating sleeve is arranged in the rotating plate, so that the rotating plate drives one end of the stirring shaft to make a circular motion. The middle fixed sleeve of the stirring shaft is provided with a ball head, and the ball head is hinged with the support seat, so that the other end of the stirring shaft also makes a circular motion. When the top of the stirring shaft makes a circular motion, the fixed gear and the moving gear are meshed and transmitted, so that the moving and fixed gears rotate, and then the moving gear drives the stirring shaft to rotate, and finally the stirring shaft can rotate while the whole body moves, so that the agitator can rotate while the whole body moves, and the polyurethane raw material is stirred by the agitator, so as to speed up the hot melting efficiency, and the polyurethane raw material can be hot-melted more evenly, and the occurrence of polyurethane raw material agglomeration can be reduced, thereby improving the processing quality.
[0015] 2. The hot melt cavity is heated by the electric heating tube, which is arranged in a circular array inside the insulation sleeve to ensure uniform heating of the hot melt cavity, further enabling the polyurethane raw material to be melted more evenly and reducing the occurrence of polyurethane raw material agglomeration. The insulation sleeve can insulate the hot melt cavity and slow down the heat loss. The air outlet pipe facilitates the discharge of gas inside the hot melt cavity to avoid excessive pressure inside the hot melt cavity. When the polyurethane raw material is heated, gas is generated, which is discharged after being filtered by the filter installed in the air outlet pipe, reducing the discharge of harmful gases and improving the safety of the working environment. The vertical plate fixedly supports the crusher to ensure its stability. After the material processing is completed, the discharge of the material is controlled by the opening and closing of the solenoid valve. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 It is a top view schematic diagram of the overall structure of the utility model;
[0018] Figure 3 It is a top view schematic diagram of the internal structure of the utility model;
[0019] Figure 4 It is a bottom view schematic diagram of the internal structure of the utility model.
[0020] In the figure: 1. hot melt equipment body; 2. rotating plate; 3. stirring shaft; 4. moving gear; 5. fixed gear;
[0021] 6. Agitator; 7. Hot melt chamber; 8. Crusher; 9. Feed pipe; 10. Exhaust pipe; 11. Motor;
[0022] 12. Support frame; 13. Cover plate; 14. Support seat; 15. Ball head; 16. Fixed platform; 17. Insulation cover;
[0023] 18. Electric heating tube; 19. Vertical plate; 20. Controller; 21. Solenoid valve; 22. Filter. DETAILED DESCRIPTION
[0024] In order to make the purpose and technical solution of the utility model clearly and completely described, and the advantages more clearly understood, the embodiments of the utility model are further described in detail in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are part of the embodiments of the utility model, not all of the embodiments, and are only used to explain the embodiments of the utility model, and are not used to limit the embodiments of the utility model. All other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] Embodiment 1
[0026] See also Figure 1-Figure 4 The utility model provides a technical solution: a raw material hot melt equipment for polyurethane production, including a hot melt equipment body 1, a rotating plate 2 is arranged on the top of the hot melt equipment body 1, a stirring shaft 3 is installed at one end of the rotating plate 2, a moving gear 4 is fixedly sleeved at one end of the stirring shaft 3, a fixed gear 5 is meshed with one side of the moving gear 4, a stirrer 6 is fixedly installed at the other end of the stirring shaft 3, a hot melt chamber 7 is arranged outside the stirrer 6, a crusher 8 is arranged on one side of the hot melt chamber 7, a feed pipe 9 is fixedly installed at the bottom of the crusher 8, and an air outlet pipe 10 is fixedly sleeved on the other side of the hot melt chamber 7.
[0027] The raw material of polyurethane is added from the feeding port of the pulverizer 8. The pulverizer 8 crushes the raw material to reduce the size of the polyurethane raw material particles, which is beneficial to the hot melting speed of the polyurethane raw material. The crushed polyurethane raw material enters the hot melting chamber 7 through the feeding pipe 9 for hot melting processing. The rotating plate 2 drives one end of the stirring shaft 3 to make a circular motion as a whole. At the same time, the moving gear 4 and the fixed gear 5 are meshed and driven to rotate the moving gear 4. The moving gear 4 drives the stirring shaft 3 to rotate, so that the stirring range of the stirring shaft 3 is expanded, the material stirring is more uniform, the hot melting efficiency is accelerated, the polyurethane raw material can be hot-melted more uniformly, the occurrence of polyurethane raw material agglomeration is reduced, and the processing quality is improved.
[0028] Embodiment 2
[0029] On the basis of Example 1, one end of the rotating plate 2 is fixedly sleeved on the output end of the motor 11, and the other end of the rotating plate 2 is sleeved with a stirring shaft 3 and is rotatably connected to the stirring shaft 3. The lower side of the motor 11 is fixedly connected to the top of the support frame 12, and the lower surface of the top of the support frame 12 is fixedly connected to the fixed gear 5. The output shaft of the motor 11 is rotatably sleeved in the fixed gear 5, and the middle part of the support frame 12 is fixedly connected to the cover plate 13. A support seat 14 is fixedly installed in the cover plate 13, and a ball head 15 is fixedly sleeved on the stirring shaft 3, and the ball head 15 and the support seat 14 are hinged.
[0030] The motor 11 is started by the controller 20, and the output shaft of the motor 11 drives one end of the rotating plate 2 to rotate, so that the rotating plate 2 drives the stirring shaft 3 at the other end to move. The stirring shaft 3 is rotatably sleeved in the rotating plate 2, so that the rotating plate 2 drives one end of the stirring shaft 3 to make a circular motion. The middle part of the stirring shaft 3 is fixedly sleeved with a ball head 15, and the ball head 15 is hinged to the support seat 14, so that the other end of the stirring shaft 3 also makes a circular motion. When the top of the stirring shaft 3 makes a circular motion, the fixed gear 5 and the moving gear 4 are meshed and transmitted, so that the fixed gear 5 rotates, and then the moving gear 4 drives the stirring shaft 3 to rotate, and finally the stirring shaft 3 is rotated while the whole movement is achieved, so that the agitator 6 is rotated while the whole movement is achieved, and the polyurethane raw material is stirred by the agitator 6, the hot melting efficiency is accelerated, the polyurethane raw material can be hot-melted more evenly, the occurrence of polyurethane raw material agglomeration is reduced, and the processing quality is improved.
[0031] Embodiment 3
[0032] On the basis of the second embodiment, the bottom of the support frame 12 is fixedly connected to the fixed platform 16, and an insulation sleeve 17 is fixedly installed on the upper surface of the fixed platform 16. The hot melt chamber 7 is sleeved in the insulation sleeve 17, and the lower surface of the cover plate 13 is fixedly connected to the hot melt chamber 7. An electric heating tube 18 is fixedly installed on the inner ring surface of the insulation sleeve 17. One side of the feed pipe 9 and the air outlet pipe 10 passes through the insulation sleeve 17 and is fixedly sleeved in the hot melt chamber 7. The other side of the air outlet pipe 10 is fixedly sleeved in the support frame 12, and a filter 22 is fixedly installed in the air outlet pipe 10. The lower surface of the crusher 8 is fixedly connected to the vertical plate 19, and a controller 20 is fixedly installed on one side of the vertical plate 19. A solenoid valve 21 is fixedly installed on the bottom of the fixed platform 16, and one end of the solenoid valve 21 is fixedly sleeved in the hot melt chamber 7. The controller 20 is electrically connected to the crusher 8, the motor 11, the electric heating tube 18, and the solenoid valve 21.
[0033] The fixed platform 16 fixedly supports the hot melt chamber 7 and the support frame 12. The hot melt chamber 7 is provided with an insulation sleeve 17 on the outside. An electric heating tube 18 is fixedly installed in the insulation sleeve 17. The hot melt chamber 7 is heated by the heating of the electric heating tube 18. The electric heating tube 18 is arranged in a circumferential array in the insulation sleeve 17 to ensure that the hot melt chamber 7 is heated evenly, and the polyurethane raw material can be melted more evenly, reducing the occurrence of polyurethane raw material agglomeration. The insulation sleeve 17 can keep the hot melt chamber 7 warm and slow down the heat loss. The air outlet pipe 10 facilitates the discharge of gas inside the hot melt chamber 7 to avoid excessive pressure inside the hot melt chamber 7. When the polyurethane raw material is heated, gas will be generated, which will be discharged after being filtered by the filter 22 installed in the air outlet pipe 10, reducing the discharge of harmful gases and improving the safety of the working environment. The vertical plate 19 fixedly supports the pulverizer 8 to ensure its stability. After the material processing is completed, the discharge of the material is controlled by the opening and closing of the solenoid valve 21.
[0034] In actual use, the fixed platform 16 fixes and supports the hot melt chamber 7 and the support frame 12, and the vertical plate 19 fixes and supports the pulverizer 8 to ensure its stability. The polyurethane raw material is added from the feeding port of the pulverizer 8. The pulverizer 8 crushes the raw material to reduce the size of the polyurethane raw material particles, which is beneficial to the hot melting speed of the polyurethane raw material. The crushed polyurethane raw material enters the hot melt chamber 7 through the feeding pipe 9 for hot melting processing. The hot melt chamber 7 is provided with an insulation sleeve 17 on the outside, and an electric heating pipe 18 is fixedly installed in the insulation sleeve 17. The electric heating tube 18 is arranged in a circumferential array in the heat preservation sleeve 17 to ensure that the heat preservation chamber 7 is heated evenly, and the polyurethane raw material can be melted more evenly, reducing the occurrence of polyurethane raw material agglomeration. The heat preservation sleeve 17 can keep the heat preservation chamber 7 warm and slow down the heat loss. The motor 11 is started by the controller 20, and the output shaft of the motor 11 drives one end of the rotating plate 2 to rotate, so that the rotating plate 2 drives the stirring shaft 3 at the other end thereof to move. The stirring shaft 3 is rotatably sleeved in the rotating plate 2, so that the rotating plate 2 drives the stirring shaft 3 at the other end thereof to move. The stirring shaft 3 is rotatably sleeved in the rotating plate 2, so that the rotating plate 2 drives the stirring shaft 3 at the other end thereof to move. The moving plate 2 drives one end of the stirring shaft 3 to make a circular motion. The middle fixed sleeve of the stirring shaft 3 is provided with a ball head 15, and the ball head 15 is hinged with the support seat 14, so that the other end of the stirring shaft 3 also makes a circular motion. When the top of the stirring shaft 3 makes a circular motion, the fixed gear 5 and the moving gear 4 are meshed and transmitted, so that the moving and fixed gears 5 rotate, and then the moving gear 4 drives the stirring shaft 3 to rotate, and finally the stirring shaft 3 can rotate while the whole movement, so that the stirrer 6 can rotate while the whole movement, and the polyurethane raw material is stirred by the stirrer 6. The hot melt efficiency is accelerated, the polyurethane raw material can be hot-melted more evenly, the occurrence of polyurethane raw material agglomeration is reduced, and the processing quality is improved. The air outlet pipe 10 is convenient for the discharge of gas inside the hot melt chamber 7 to avoid excessive pressure inside the hot melt chamber 7. When the polyurethane raw material is heated, gas is generated, which is discharged after being filtered by the filter 22 installed in the air outlet pipe 10, reducing the discharge of harmful gases and improving the safety of the working environment. The vertical plate 19 fixedly supports the crusher 8 to ensure its stability. After the material processing is completed, the discharge of the material is controlled by opening and closing the solenoid valve 21.
[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A raw material hot melt device for polyurethane production, comprising a hot melt device body (1), characterized in that: The hot melt equipment body (1) is provided with a rotating plate (2) at the top, a stirring shaft (3) is installed at one end of the rotating plate (2), a moving gear (4) is fixedly sleeved at one end of the stirring shaft (3), a fixed gear (5) is meshed at one side of the moving gear (4), and a stirrer (6) is fixedly installed at the other end of the stirring shaft (3); A hot melt chamber (7) is arranged outside the stirrer (6), a pulverizer (8) is arranged on one side of the hot melt chamber (7), a feed pipe (9) is fixedly installed at the bottom of the pulverizer (8), and an air outlet pipe (10) is fixedly sleeved on the other side of the hot melt chamber (7).
2. A raw material hot melt equipment for polyurethane production according to claim 1, characterized in that: One end of the rotating plate (2) is fixedly sleeved on the output end of the motor (11), and the other end of the rotating plate (2) is sleeved with a stirring shaft (3) and is rotationally connected to the stirring shaft (3).
3. A raw material hot melt equipment for polyurethane production according to claim 2, characterized in that: The lower side of the motor (11) is fixedly connected to the top of the support frame (12), the lower surface of the top of the support frame (12) is fixedly connected to the fixed gear (5), and the output shaft of the motor (11) is rotatably sleeved in the fixed gear (5).
4. A raw material hot melt equipment for polyurethane production according to claim 3, characterized in that: The middle part of the support frame (12) is fixedly connected to the cover plate (13), a support seat (14) is fixedly installed inside the cover plate (13), a ball head (15) is fixedly sleeved on the stirring shaft (3), and the ball head (15) and the support seat (14) are hinged.
5. A raw material hot melt equipment for polyurethane production according to claim 4, characterized in that: The bottom of the support frame (12) is fixedly connected to the fixed platform (16), a heat preservation sleeve (17) is fixedly installed on the upper surface of the fixed platform (16), the hot melt chamber (7) is sleeved in the heat preservation sleeve (17), and the lower surface of the cover plate (13) is fixedly connected to the hot melt chamber (7).
6. A raw material hot melt equipment for polyurethane production according to claim 5, characterized in that: An electric heating tube (18) is fixedly installed on the inner ring surface of the insulation sleeve (17); one side of the feed pipe (9) and the air outlet pipe (10) both pass through the insulation sleeve (17) and are fixedly sleeved in the hot melt chamber (7); the other side of the air outlet pipe (10) is fixedly sleeved in the support frame (12); and a filter (22) is fixedly installed in the air outlet pipe (10).
7. A raw material hot melt equipment for polyurethane production according to claim 6, characterized in that: The lower surface of the pulverizer (8) is fixedly connected to the vertical plate (19), a controller (20) is fixedly installed on one side of the vertical plate (19), a solenoid valve (21) is fixedly installed on the bottom of the fixed platform (16), one end of the solenoid valve (21) is fixedly sleeved in the hot melt chamber (7), and the controller (20) is electrically connected to the pulverizer (8), the motor (11), the electric heating tube (18), and the solenoid valve (21).
