Intelligent anti-explosion and anti-filling tank for alcohol-based fuel
By designing an intelligent explosion-proof and anti-filling tank of alcohol-based fuel, using porous partitions, fire-resistant flame-retardant fillers and intelligent anti-filling valve bodies, the explosion-proof and anti-filling problems of alcohol-based fuel storage tanks are solved, achieving high safety and Effective anti-private filling effect.
Patent Information
- Application Number
- CN202421159064.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-27
AI Technical Summary
Alcohol-based fuel storage tanks need to have high safety and explosion-proof and anti-filling capabilities, and the prior art is difficult to effectively prevent private filling operations.
An intelligent explosion-proof and anti-charging tank of alcohol-based fuel is designed, using a porous partition to separate the confluence chamber, and a gas pipe, filling pipe and liquid outlet pipe are installed on the top. The liquid outlet pipe and liquid outlet control valve are used to achieve anti-charging through glass beads. The anti-filling valve body controls the filling runner through QR code identification and solenoid module, combining fire-resistant flame retardant fillers and honeycomb structures to be flame retardant and explosion-proof.
It realizes the good flame retardant and explosion-proof function of the alcohol-based fuel tank, prevents private filling operations, improves the safety of terminal use, and effectively avoids illegal filling through the design of honeycomb structure and glass beads, ensuring the safe use of alcohol-based fuel.
Smart Images

Figure CN222292296U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an alcohol-based fuel storage tank, in particular to an alcohol-based fuel intelligent explosion-proof and filling-proof tank. Background Art
[0002] Alcohol-based fuels are currently widely used in the catering, hotel and other industries. Not only do the storage tanks need to have high safety, but also because alcohol-based fuels are flammable and explosive, users are never allowed to refill them privately. Therefore, it is very necessary to develop an alcohol-based fuel intelligent explosion-proof and anti-filling tank with good explosion-proof and anti-filling capabilities. Utility Model Content
[0003] The technical problem to be solved by the utility model is to provide an intelligent explosion-proof and filling-proof tank for alcohol-based fuel, so as to solve the technical problems in the above-mentioned background technology.
[0004] In order to solve the above technical problems, the technical solution of the utility model is:
[0005] An intelligent explosion-proof and filling-proof tank for alcohol-based fuel comprises a tank body, wherein a confluence chamber is separated by a porous partition near the bottom of the tank body, and the upper space of the porous partition is filled with fire-retardant fillers; an air pipe, a filling pipe and a liquid outlet pipe are installed on the top of the tank body, wherein the liquid outlet pipe extends downward into the confluence chamber; the side wall of the air pipe is connected to a safety valve, and a soft valve and a breathing valve are installed in sequence at the top; an angle valve and an intelligent anti-filling valve body are installed in sequence from top to bottom on the filling pipe, and a QR code is pasted on the outer wall of the angle valve; a nut sleeve is installed on the top of the liquid outlet pipe, a reverse thread joint is welded on the inlet side of the liquid outlet control valve, the nut sleeve is screwed into the reverse thread joint to complete the connection between the liquid outlet pipe and the liquid outlet control valve, and a glass bead is placed in the reverse thread joint, the diameter of the glass bead is smaller than the inner diameter of the reverse thread joint, and larger than the inlet inner diameter of the liquid outlet control valve and the outlet inner diameter of the nut sleeve.
[0006] Furthermore, the intelligent anti-filling valve body and the angle valve are integrated, and the intelligent anti-filling valve body is provided with an anti-filling valve core, and the anti-filling valve core includes an upper valve core and a lower valve core, an inlet channel is opened on the upper valve core, and a discharge channel is opened on the lower valve core, and a flap cavity is formed between the upper valve core and the lower valve core, and an inclined sealing surface is provided at the bottom of the flap cavity, and the discharge channel is connected to the inclined sealing surface, and a ferromagnetic flap that can be freely flipped inside is provided in the flap cavity, and a permanent magnet is fixed on the upper side of the inclined sealing surface.
[0007] Furthermore, a handle is provided on the top of the tank body, and a base is provided on the tank body.
[0008] Furthermore, a blocked sewage pipe is provided at the bottom of the tank body.
[0009] Furthermore, the upper side and the lower side of the peripheral wall of the tank body are provided with concave annular grooves, and rubber rings are embedded in the annular grooves.
[0010] Furthermore, a traceability QR code is affixed to the surrounding wall of the tank.
[0011] Advantages of the utility model:
[0012] The utility model has good flame retardant and explosion-proof functions, and an intelligent anti-filling valve body is installed between the angle valve and the filling pipe, and a nut sleeve is welded to the inlet of the liquid outlet control valve, the nut sleeve is connected to the liquid outlet pipe, and a glass bead is placed in the nut sleeve. The diameter of the glass bead is smaller than the inner diameter of the nut sleeve, and larger than the inlet inner diameter of the liquid outlet control valve and the inner diameter of the liquid outlet pipe, which can effectively avoid illegal private operation and filling from the filling pipe or the liquid outlet pipe. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the structure of the utility model;
[0014] Figure 2 It is a schematic diagram of the angle valve and the intelligent anti-filling valve body structure;
[0015] Figure 3 It is a cross-sectional diagram of the angle valve and the intelligent anti-filling valve body;
[0016] Figure 4 This is a schematic diagram of the anti-filling valve core structure;
[0017] Figure 5 It is a schematic diagram of the connection structure between the nut sleeve and the liquid outlet control valve.
[0018] In the figure, 1-tank body, 11-ring groove, 12-rubber ring, 13-handle, 14-base, 15-porous partition, 16-drain pipe, 17-fire retardant filler, 2-trachea, 21-safety valve, 22-soft valve, 23-breathing valve, 3-liquid outlet pipe, 31-nut sleeve, 32-reverse wire connector, 321-glass beads, 33-liquid outlet control valve, 4-filling pipe, 5-intelligent anti-filling valve body, 6-angle valve, 7-anti-filling valve core, 71-upper valve core, 711-liquid inlet channel, 72-flip plate cavity, 721-ferromagnetic flap, 722-permanent magnet, 723-oblique sealing surface, 73-lower valve core, 731-drainage channel. DETAILED DESCRIPTION
[0019] The specific implementation methods of the present invention are further described below in conjunction with the accompanying drawings. It should be noted that the description of these implementation methods is used to help understand the present invention, but does not constitute a limitation of the present invention. In addition, the technical features involved in each implementation method of the present invention described below can be combined with each other as long as they do not conflict with each other.
[0020] As shown in the figure:
[0021] An alcohol-based fuel intelligent explosion-proof and filling-proof tank comprises a tank body 1, wherein the tank body 1 is separated into a confluence chamber (for smooth liquid discharge) by a porous partition 15 near the bottom, and the upper space of the porous partition 15 is filled with a fire-retardant filler 17; an air pipe 2, a filling pipe 4 and a liquid outlet pipe 3 are installed on the top of the tank body 1, wherein the liquid outlet pipe 3 extends downward into the confluence chamber; a safety valve 21 is connected to the side wall of the air pipe 2, and a soft valve 22 and a breathing valve 23 are installed in sequence at the top; the filling pipe 4 is installed with Angle valve 6 and intelligent anti-filling valve body 5, the outer wall of the angle valve 6 is pasted with a QR code; a nut sleeve 31 is installed at the top of the liquid outlet pipe 3, and a reverse thread connector 32 is welded on the inlet side of the liquid outlet control valve 33. The nut sleeve 31 is screwed into the reverse thread connector 32 to complete the connection between the liquid outlet pipe 3 and the liquid outlet control valve 33. A glass bead 321 is placed in the reverse thread connector 32. The diameter of the glass bead 321 is smaller than the inner diameter of the reverse thread connector 32, and larger than the inlet inner diameter of the liquid outlet control valve 33 and the outlet inner diameter of the nut sleeve 31.
[0022] The utility model adopts a fireproof and flame retardant filler 17 to fill the tank body 1, which can be a strip of continuous aluminum-magnesium alloy foil, etc. The meshes in the explosion-suppressing material stack formed by the fireproof and flame retardant filler 17 form a honeycomb structure, and the honeycomb structure can curb the spread of flames; at the same time, this honeycomb structure has a high surface efficiency per unit volume, and can quickly absorb most of the heat released by combustion, so that the temperature after the combustion reaction is greatly reduced, the expansion degree of the reaction gas is greatly reduced, and the pressure value of the container is not increased much; essentially, the potential safety hazards in the process of terminal use of alcohol-based fuels are solved.
[0023] Since alcohol-based fuel is a flammable and dangerous substance, in order to avoid illegal private filling, the utility model installs an intelligent anti-filling valve body 5 between the angle valve 6 and the filling pipe 4. In order to facilitate installation, the inventor processes the intelligent anti-filling valve body 5 and the angle valve 6 into one piece. The intelligent anti-filling valve body 5 has an anti-filling valve core 7, which includes an upper valve core 71 and a lower valve core 73. The upper valve core 71 is provided with a liquid inlet flow channel 711, and the lower valve core 73 is provided with a liquid inlet flow channel 712. A drainage channel 731 is provided, and a flap chamber 72 is provided between the upper valve core 71 and the lower valve core 73. An oblique sealing surface 723 is provided at the bottom of the flap chamber 72. The drainage channel 731 is connected to the oblique sealing surface 723. A ferromagnetic flap 721 that can be freely flipped inside is provided in the flap chamber 72, and a permanent magnet 722 is fixed on the upper side of the oblique sealing surface 723. Under normal circumstances, under the action of the permanent magnet 722 and its own weight, the ferromagnetic flap 721 will fit the oblique sealing surface 723. One side, thereby blocking the discharge flow channel 731, to avoid private filling, even if the tank body 1 is inverted, due to the effect of the permanent magnet 722, the ferromagnetic flap 721 will not open under gravity, the reliability is higher, when it is necessary to return to the manufacturer for filling, the angle valve 6 carries the QR code of the company's copper bottle filling, and the QR code reader at the end of the filling gun recognizes the company's QR code. If the verification is correct, the QR code reader sends a signal to the filling system, and the system generates a strong magnet for the electromagnet module power supply. The electromagnet module approaches the outer wall of the intelligent anti-filling valve body 5, retracts the ferromagnetic flap 721, opens the discharge flow channel 731, and quantitatively fills the tank body 1 with alcohol-based fuel (the prior art is the physical combination of the scanning gun and the electromagnet module. After the scanning gun recognizes the correct information, it starts the power supply of the electromagnet module). Of course, this case is just an improved case by the inventor, which can avoid circumventing the anti-filling mechanism by inverting, and other intelligent anti-filling valve bodies 5 can also be used instead.
[0024] Similarly, in order to avoid filling from the liquid outlet pipe 3, a glass bead 321 is placed in the reverse thread connector 32 of the utility model. The diameter of the glass bead 321 is smaller than the inner diameter of the reverse thread connector 32, but larger than the inlet inner diameter of the liquid outlet control valve 33 and the outlet inner diameter of the nut sleeve 31. In this way, when supplying liquid, the glass bead 321 will be pushed up. Since normal pressure liquid supply is adopted, the pressure is relatively low. The installation of a check valve is not applicable because it has a large opening pressure. The glass bead 321 will be pushed up under the action of a very small liquid flow and will not affect the liquid supply. However, if filling is to be carried out, the glass bead 321 will block the liquid outlet pipe 3 under its own weight, so it is impossible to add from the outside. Even if the tank body 1 is tilted, the glass bead 321 will still block the liquid outlet pipe 3, thereby preventing the alcohol-based liquid fuel from being filled from the liquid outlet pipe 3 (only liquid can be discharged but not filled).
[0025] In order to facilitate transportation and installation, a handle 13 is provided on the top of the tank body 1, and a base 14 is provided on the bottom of the tank body 1. At the same time, the upper and lower sides of the peripheral wall of the tank body 1 have concave annular grooves 11, and rubber rings 12 are embedded in the annular grooves 11 to play a buffering role and facilitate transportation.
[0026] In order to facilitate the later cleaning, a blocked sewage pipe 16 is also provided at the bottom of the tank body 1. This structure is designed for fuel manufacturers to prevent users from opening it easily, but the manufacturer can still clean it later.
[0027] In order to facilitate management and user use, a traceability QR code is also affixed to the wall of the tank body 1 to record information such as the factory, use, number of fillings and time of the alcohol-based fuel intelligent explosion-proof and refillable tank, complete traceability, and thus achieve closed-loop management.
[0028] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. For those skilled in the art, various changes, modifications, substitutions and variations of these embodiments are made without departing from the principles and spirit of the present invention, and still fall within the scope of protection of the present invention.
Claims
1. An alcohol-based fuel intelligent explosion-proof and filling-proof tank, characterized in that: It includes a tank body, which is separated into a confluence chamber by a porous partition near the bottom of the tank body, and the upper space of the porous partition is filled with fire-retardant fillers; an air pipe, a filling pipe and a liquid outlet pipe are installed on the top of the tank body, wherein the liquid outlet pipe extends downward into the confluence chamber; the side wall of the air pipe is connected to a safety valve, and a soft valve and a breathing valve are installed in sequence at the top; the filling pipe is installed with an angle valve and an intelligent anti-filling valve body from top to bottom, and a QR code is pasted on the outer wall of the angle valve; a nut sleeve is installed on the top of the liquid outlet pipe, and a reverse thread joint is welded on the inlet side of the liquid outlet control valve. The nut sleeve is screwed into the reverse thread joint to complete the connection between the liquid outlet pipe and the liquid outlet control valve, and a glass bead is placed in the reverse thread joint, and the diameter of the glass bead is smaller than the inner diameter of the reverse thread joint, and larger than the inlet inner diameter of the liquid outlet control valve and the outlet inner diameter of the nut sleeve.
2. The alcohol-based fuel intelligent explosion-proof and filling-proof tank according to claim 1 is characterized in that: The intelligent anti-filling valve body is integrated with the angle valve. The intelligent anti-filling valve body is provided with an anti-filling valve core. The anti-filling valve core includes an upper valve core and a lower valve core. A liquid inlet channel is opened on the upper valve core, and a liquid discharge channel is opened on the lower valve core. A flap cavity is formed between the upper valve core and the lower valve core. An inclined sealing surface is provided at the bottom of the flap cavity. The liquid discharge channel is connected to the inclined sealing surface. A ferromagnetic flap that can be freely flipped inside is provided in the flap cavity, and a permanent magnet is fixed on the upper side of the inclined sealing surface.
3. The alcohol-based fuel intelligent explosion-proof and filling-proof tank according to claim 1 is characterized in that: A handle is arranged on the top of the tank body, and a base is arranged on the tank body.
4. The alcohol-based fuel intelligent explosion-proof and filling-proof tank according to claim 1 is characterized in that: A blocked sewage pipe is also provided at the bottom of the tank body.
5. The alcohol-based fuel intelligent explosion-proof and filling-proof tank according to claim 1 is characterized in that: The upper side and the lower side of the peripheral wall of the tank body are provided with inwardly concave annular grooves, and rubber rings are embedded in the annular grooves.
6. The alcohol-based fuel intelligent explosion-proof and filling-proof tank according to any one of claims 1 to 5, characterized in that: A traceability QR code is also affixed to the peripheral wall of the tank body.