Knitted sock shaping device
The knitted sock shaping device addresses the inefficiency of existing devices by using a servo motor-driven mechanism for continuous sock shaping and conveyor belt output, enhancing automation and reducing labor intensity.
Patent Information
- Application Number
- CN202421660311.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-13
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-07-13
AI Technical Summary
Existing knitted sock shaping devices are unable to achieve rapid and continuous shaping of large quantities of socks, resulting in low work efficiency and practicality.
A knitted sock shaping device with a working platform connected to a main shaft, half-face gear, internal gear, and fixed blocks, driven by servo motors and push rods, enabling timed and equidistant rotation and shaping of multiple socks simultaneously, followed by conveyor belts for automated and continuous output.
Enables rapid and continuous shaping of large quantities of socks with high automation, reducing labor intensity and improving production efficiency by automating the process.
Smart Images

Figure CN222294455U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of knitted socks, in particular to a knitted socks shaping device. Background Art
[0002] Socks are used for keeping warm. In addition to the basic function of keeping warm, they also have other functions such as beautifying legs, medical and deodorizing. After the socks are knitted, they need to be shaped to facilitate subsequent users to wear them. There is a great demand for knitted socks, so it is necessary to use a device that can quickly shape them in large quantities.
[0003] At the same time, a knitted sock shaping processing device with application number 202120486203.1 is disclosed, comprising a frame, a shaping cavity is provided in the frame, the shaping cavity is provided with upward and forward openings, a bottom plate is fixedly provided at the bottom end of the shaping cavity, a left support plate and a right support plate are fixedly provided at the upper end of the bottom plate, a rotating shaft is rotatably provided between the left support plate and the right support plate, one end of the rotating shaft is poweredly connected to a rotating motor, a rotating sleeve is fixedly provided on the rotating shaft and located between the left support plate and the right support plate, a sock placing assembly is fixedly provided on the outer side of the rotating sleeve, a shaping outer cover is provided in the shaping cavity which slides up and down, and after the shaping processing of the utility model is completed, the shaping outer cover can be removed by pulling the handle upwards, so that the shaped socks can be removed, which is simple to operate, saves time and effort, and greatly facilitates the collection of the shaped socks.
[0004] During use of an existing knitted sock shaping processing device, the next batch of knitted socks can be shaped only after the knitted socks inside the device are taken out after shaping. It is impossible to achieve rapid and continuous shaping of the knitted socks, and it is impossible to shape a large number of knitted socks. The practicability is not high and the work efficiency is low.
[0005] Therefore, a knitted socks shaping device is proposed in view of the above problems. Utility Model Content
[0006] In order to solve the problems raised in the above background technology, the utility model provides a knitted sock shaping device, which has the advantage of being able to quickly and continuously shape knitted socks.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a knitted sock shaping device, comprising a working platform, the working platform is rotatably connected to a main shaft inside, the top of the main shaft is fixedly connected to a half-face gear, the outer side of the half-face gear is meshingly connected to an internal gear, the top of the internal gear is fixedly connected to multiple groups of fixed blocks, the interior of the fixed blocks is inlaid with a sock cover, the top of the working platform is fixedly connected to two support plates, the top of the support plate is fixedly connected to an electric push rod, one end of the electric push rod is fixedly connected to a push plate, and the bottom end of the push plate is fixedly connected to a steam plate.
[0008] Preferably, the top of the working platform is fixedly connected to a support frame, the top of the support frame is fixedly connected to a second servo motor, the end of the output shaft of the second servo motor is fixedly connected to a bidirectional threaded rod, the outer side of the bidirectional threaded rod is spirally connected to two sliders, and one side of the slider is fixedly connected to a conveyor belt.
[0009] Preferably, a first servo motor is fixedly connected to the lower end of the main shaft, and a bottom end of the first servo motor is fixedly connected to the inner bottom surface of the working platform.
[0010] Preferably, four limiting rods are fixedly connected inside the fixing block, and two springs are sleeved on the outer sides of the limiting rods, and the springs are located on both sides of the sock.
[0011] Preferably, a support seat is sleeved on the outer side of the bidirectional threaded rod, a bearing is embedded in the interior of the support seat, and the bearing is sleeved on the outer side of the bidirectional threaded rod.
[0012] Preferably, a polished rod is slidably connected inside the sliding block, and there are two polished rods.
[0013] Preferably, a brake wheel is fixedly connected to the bottom end of the working platform, and the brake wheels are distributed on the four corners of the bottom end of the working platform.
[0014] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0015] 1. The utility model sets a half-face gear. When a large number of knitted socks need to be shaped, the staff first sets the knitted sock cover on the sock cover. During this period, the main shaft rotates to drive the half-face gear to rotate, and the half-face gear drives the inner gear to rotate, thereby realizing timed and equidistant rotation. The inner gear drives multiple groups of fixed blocks fixedly connected at the top to rotate, and the fixed blocks drive the sock cover and the knitted socks set thereon to rotate. After the knitted socks move between the steam plates, the electric push rod pushes the push plates to move toward each other, and the push plates push the steam plates to shape the knitted socks inside, thereby realizing rapid and continuous shaping of the knitted socks. The automation is high and it is convenient for processing and shaping of large quantities of knitted socks.
[0016] 2. The utility model sets a conveyor belt. When the knitted socks after shaping are rotated to the inside of the two conveyor belts, the second servo motor fixedly connected to the top of the support frame will drive the bidirectional threaded rod to rotate. The bidirectional threaded rod drives two sliders connected in the outer spiral to slide toward each other. The two sliders drive the conveyor belts to move toward each other respectively. Then the conveyor belts take out the knitted socks on the socks and convey them out. There is no need for staff to take them manually, which reduces the labor intensity of staff and increases the practical performance of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the cutaway structure of the working platform of the utility model;
[0019] Figure 3 This is a schematic diagram of the cross-sectional structure of the fixed block of the utility model;
[0020] Figure 4 This is a schematic diagram of the structure of the sock taking module of the utility model;
[0021] Figure 5 This is a schematic diagram of the cutaway structure of the support seat of the utility model.
[0022] In the figure: 1. working platform; 2. main shaft; 3. half-gear; 4. internal gear; 5. fixing block; 6. sock; 7. support plate; 8. electric push rod; 9. push plate; 10. steam plate; 11. support frame; 12. second servo motor; 13. bidirectional threaded rod; 14. slider; 15. conveyor belt; 16. first servo motor; 17. limit rod; 18. spring; 19. support seat; 20. bearing; 21. bare rod; 22. brake wheel. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] like Figures 1 to 5As shown, the utility model provides a knitted sock shaping device, including a working platform 1, the working platform 1 is internally rotatably connected to a main shaft 2, the top of the main shaft 2 is fixedly connected to a half-face gear 3, the outer side of the half-face gear 3 is meshingly connected to an internal gear 4, the half-face gear 3 can drive the internal gear 4 to rotate a circle after the main shaft 2, and the rotation distance is the same as the length of the steam plate 10, so as to facilitate continuous shaping of the knitted socks, the top of the internal gear 4 is fixedly connected to a plurality of groups of fixed blocks 5, the interior of the fixed blocks 5 is inlaid with sock covers 6, the top of the working platform 1 is fixedly connected to two support plates 7, the top of the support plate 7 is fixedly connected to an electric push rod 8, one end of the electric push rod 8 is fixedly connected to a push plate 9, and the bottom end of the push plate 9 is fixedly connected to the steam plate 10.
[0025] Specifically, the top of the working platform 1 is fixedly connected to a support frame 11, the top of the support frame 11 is fixedly connected to a second servo motor 12, the end of the output shaft of the second servo motor 12 is fixedly connected to a bidirectional threaded rod 13, the outer side of the bidirectional threaded rod 13 is spirally connected to two sliders 14, one side of the slider 14 is fixedly connected to a conveyor belt 15, and the conveyor belt 15 can take off the knitted socks and convey them out, which is convenient and quick.
[0026] Furthermore, the lower end of the main shaft 2 is fixedly connected to a first servo motor 16, and the bottom end of the first servo motor 16 is fixedly connected to the inner bottom surface of the working platform 1. The first servo motor 16 drives the main shaft 2 to rotate without the need for workers to rotate, thereby reducing their labor intensity and improving production efficiency.
[0027] Furthermore, four limit rods 17 are fixedly connected to the inside of the fixed block 5, and two springs 18 are sleeved on the outer side of the limit rods 17, and the springs 18 are located on both sides of the sock cover 6. Under the action of the springs 18, the sock cover 6 can be rotated so that the knitted socks can fit into the plane of the steam plate 10, which is conducive to shaping.
[0028] It is worth mentioning that a support seat 19 is sleeved on the outer side of the bidirectional threaded rod 13, and a bearing 20 is embedded inside the support seat 19, and the bearing 20 is sleeved on the outer side of the bidirectional threaded rod 13. Under the action of the bearing 20, the friction coefficient between the bidirectional threaded rod 13 and the support seat 19 is reduced, thereby ensuring the rotation accuracy of the bidirectional threaded rod 13 and reducing energy consumption.
[0029] It is worth noting that the slider 14 is internally slidably connected with a polished rod 21, and there are two polished rods 21. Under the action of the polished rod 21, the slider 14 is easy to slide on the bidirectional threaded rod 13, providing a guide for its movement.
[0030] It is worth mentioning that the bottom end of the work platform 1 is fixedly connected with a brake wheel 22, and the brake wheels 22 are distributed on the four corners of the bottom end of the work platform 1, which is convenient for moving the device aside without the need for staff to manually lift the device, thereby reducing work intensity and improving movement efficiency.
[0031] Among them, the electric push rod 8, the second servo motor 12, the conveyor belt 15, the first servo motor 16, the bearing 20 and the brake wheel 22 are existing technologies and will not be described in detail; at the same time, the utility model also includes a power supply, a controller and a switch, which are not the main technical points of this patent and will not be described in detail.
[0032] Working principle and process:
[0033] When it is necessary to shape a large number of knitted socks, the staff first places the knitted socks on the sock cover 6, and the first servo motor 16 drives the main shaft 2 to rotate. There is no need for the staff to rotate, which reduces their labor intensity and improves the production efficiency. The main shaft 2 drives the half-face gear 3 to rotate, and the half-face gear 3 drives the internal gear 4 to rotate, realizing timed and equidistant rotation, and the internal gear 4 drives the multiple groups of fixed blocks 5 fixedly connected at the top to rotate, and the fixed blocks 5 drive the sock cover 6 and the knitted socks mounted on the sock cover 6 to rotate. After the knitted socks move between the steam plates 10, the electric push rod 8 fixedly connected to the top of the support plate 7 pushes the push plate 9 to move, and the push plate 9 pushes the steam plate 10 to shape the knitted socks inside. Under the action of the spring 18, the sock cover 6 can be rotated at an angle so that the knitted socks can fit the plane of the steam plate 10, which is conducive to shaping, thereby realizing rapid and continuous shaping of the knitted socks, with high automation, and convenient for processing and shaping of large quantities of knitted socks. When the shaped knitted socks rotate between the two conveyor belts 15, the second servo motor 12 fixedly connected to the top of the support frame 11 will drive the bidirectional threaded rod 13 to rotate. Under the action of the bearing 20, the friction coefficient between the bidirectional threaded rod 13 and the support seat 19 is reduced, thereby ensuring the rotation accuracy of the bidirectional threaded rod 13 and reducing energy consumption. The bidirectional threaded rod 13 drives the two sliders 14 connected by the outer spiral to slide toward each other. Under the action of the light rod 21, it is convenient for the slider 14 to slide on the bidirectional threaded rod 13, providing a guide for its movement. The slider 14 drives the conveyor belt 15 to move, and then the conveyor belt 15 takes out the knitted socks on the sock cover 6 and transmits them out. There is no need for the staff to take them manually, which reduces the labor intensity of the staff and increases the practical performance of the device. After the device is used up, it can be moved aside by the brake wheel 22, without the need for the staff to manually lift the device, which reduces the work intensity and improves the moving efficiency.
[0034] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A knitted sock shaping device, comprising a working platform (1), characterized in that: The working platform (1) is internally rotatably connected to a main shaft (2), the top of the main shaft (2) is fixedly connected to a half-face gear (3), the outer side of the half-face gear (3) is meshingly connected to an internal gear (4), the top of the internal gear (4) is fixedly connected to a plurality of sets of fixed blocks (5), the interior of the fixed blocks (5) is inlaid with a sock (6), the top of the working platform (1) is fixedly connected to two support plates (7), the top of the support plate (7) is fixedly connected to an electric push rod (8), one end of the electric push rod (8) is fixedly connected to a push plate (9), and the bottom end of the push plate (9) is fixedly connected to a steam plate (10).
2. A knitted sock shaping device according to claim 1, characterized in that: The top of the working platform (1) is fixedly connected to a support frame (11), the top of the support frame (11) is fixedly connected to a second servo motor (12), the end of the output shaft of the second servo motor (12) is fixedly connected to a bidirectional threaded rod (13), the outer side of the bidirectional threaded rod (13) is spirally connected to two sliders (14), and one side of the slider (14) is fixedly connected to a conveyor belt (15).
3. A knitted sock shaping device according to claim 1, characterized in that: The lower end of the main shaft (2) is fixedly connected to a first servo motor (16), and the bottom end of the first servo motor (16) is fixedly connected to the inner bottom surface of the working platform (1).
4. A knitted sock shaping device according to claim 1, characterized in that: Four limiting rods (17) are fixedly connected inside the fixing block (5), and two springs (18) are sleeved on the outer sides of the limiting rods (17), and the springs (18) are located on both sides of the sock (6).
5. A knitted sock shaping device according to claim 2, characterized in that: A support seat (19) is sleeved on the outer side of the bidirectional threaded rod (13), a bearing (20) is embedded inside the support seat (19), and the bearing (20) is sleeved on the outer side of the bidirectional threaded rod (13).
6. A knitted sock shaping device according to claim 2, characterized in that: A polished rod (21) is slidably connected inside the slider (14), and there are two polished rods (21).
7. A knitted sock shaping device according to claim 1, characterized in that: The bottom end of the working platform (1) is fixedly connected with a brake wheel (22), and the brake wheels (22) are distributed on the four corners of the bottom end of the working platform (1).