Part quality detection device
By introducing sliders, motors and moving mechanisms into the part quality detection device, combined with PLC controller, the height adjustment and rotation of the part is achieved, and the problem of time-consuming and labor-intensive manual operation in the prior art is solved, and the detection efficiency and accuracy are improved. All-round inspection.
Patent Information
- Application Number
- CN202421068459.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-16
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-16
AI Technical Summary
The existing parts quality inspection device requires manual operation, which is time-consuming and labor-intensive, has low quality inspection efficiency, and is difficult to achieve comprehensive inspection.
A device including an operating table, a PLC controller, a mass detection device body, a tripod, a slider, a slider, a motor and a moving mechanism is designed. The height adjustment and rotation of the parts are achieved through the slider and the motor, and the servo motor and electric cylinder are used. Achieve flexible movement and rotation of parts, and realize automated inspection with the display screen.
It realizes flexible adjustment of parts, fast, efficient and convenient quality inspection, and can conduct all-round inspections, improving inspection efficiency and accuracy.
Smart Images
Figure CN222298861U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of parts quality detection, and in particular to a parts quality detection device. Background Art
[0002] With the continuous improvement of the degree of automation in industrial production, the quality inspection of parts has become a key link in ensuring product quality. At present, there are many parts quality inspection devices on the market. Most of these devices are based on image processing, mechanical measurement and other technologies to detect the size, shape and other parameters of parts.
[0003] The existing parts quality inspection device generally requires manual placement of the parts at the bottom of the inspection device and manual rotation of the parts to complete the comprehensive quality inspection of the parts. This process is time-consuming and labor-intensive, and the quality inspection efficiency is low, so there is a large room for improvement.
[0004] The above information disclosed in the background technology is only used to increase the understanding of the background technology of the present application, and therefore, it may include information that does not constitute the prior art known to ordinary technicians in the field. Utility Model Content
[0005] In order to solve the above-mentioned problems, the present application provides a parts quality detection device.
[0006] The present application provides a parts quality inspection device that adopts the following technical solution:
[0007] A parts quality inspection device comprises an operating table, a PLC controller is installed on the top of the operating table, a quality inspection device body is arranged on the top of the operating table, a tripod is fixedly connected to one side of the quality inspection device body, three slide grooves are opened on the top of the operating table, a slider is slidably connected inside the slide groove, a fixed frame is fixedly connected to the top of the slider, the bottoms of three supporting legs of the tripod are respectively plugged with three fixed frames, a bearing frame is arranged at the bottom of the quality inspection device body, a moving mechanism is arranged on the top of the bearing frame, a motor is fixedly connected inside the bearing frame, a fixed disc is rotatably penetrated by the output end of the motor and is fixedly connected to the bearing disc, a fixed column is fixedly connected to the middle of the bearing disc, and the part body is sleeved on the outer surface of the fixed column.
[0008] Preferably, a limiting groove is provided in the middle of the slide groove, a bolt is threadedly connected to one side of the slide block, and the bottom of the bolt fits in the limiting groove.
[0009] Preferably, the bottoms of the three supporting legs of the tripod are all made of iron, the fixing frame is a magnet, and the directions of the three sliding grooves are respectively consistent with the horizontal movement directions of the three supporting legs of the tripod.
[0010] Preferably, the moving mechanism includes an electric cylinder, a block, a fixed block, a reciprocating screw and a servo motor. A sliding hole is provided on the top of the operating table, the electric cylinder is slidably connected to the sliding hole, the output end of the electric cylinder is fixedly connected to the supporting frame, the bottom of the electric cylinder is fixedly connected to the fixed block, the reciprocating screw rotates through the fixed block, the bottom of the operating table is fixedly connected to two blocks, one end of the reciprocating screw is rotatably connected to one of the blocks, the other end of the reciprocating screw is fixedly connected to the output end of the servo motor, and one side of the servo motor is fixedly connected to the other block.
[0011] Preferably, the servo motor and the motor are both electrically connected to an external power supply via a PLC controller.
[0012] In summary, this application includes the following beneficial technical effects:
[0013] By setting a slider, a moving mechanism and a motor, the three supporting legs of the tripod can be fixed by three sliders, and the three supporting legs can be slid along three slide grooves, so that the tripod can be adjusted to a suitable height, so that the main body of the quality inspection device can always be in the same position while adjusting the height. The controller is manually operated to start the moving mechanism to move the part body to the bottom of the detection head of the main body of the quality inspection device, and the height of the part body can be adjusted as needed. The motor can be started by manually operating the PLC controller to drive the carrier plate to rotate, thereby driving the part body to rotate during the detection process, so that the part body can be fully detected. Compared with the existing technology, it has the effects of flexible adjustment and fast, efficient and convenient quality inspection. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the embodiment of the application;
[0015] Figure 2 yes Figure 1 A magnified view of the structure at center A;
[0016] Figure 3 is a schematic structural diagram of a moving mechanism of an embodiment of the application;
[0017] Figure 4 It is a structural schematic diagram of a carrier frame of an embodiment of the application.
[0018] Explanation of the accompanying drawings: 1. operating table; 2. PLC controller; 3. main body of the quality inspection device; 301. tripod; 4. slide groove; 401. limit groove; 402. slider; 403. fixed frame; 404. bolt; 5. slide hole; 501. electric cylinder; 502. block; 503. fixed block; 504. reciprocating screw rod; 505. servo motor; 506. carrying frame; 507. motor; 508. fixed disc; 509. carrying disc; 510. fixed column; 6. part body. DETAILED DESCRIPTION
[0019] The following is combined with Figure 1-4 This application is described in further detail.
[0020] The present application embodiment discloses a parts quality detection device, referring to Figure 1-Figure 4 , including an operating table 1, a PLC controller 2 is installed on the top of the operating table 1, a quality inspection device body 3 is arranged on the top of the operating table 1, a tripod 301 is fixedly connected to one side of the AI quality inspection device body 3, three slide grooves 4 are opened on the top of the operating table 1, a slider 402 is slidably connected inside the slide groove 4, a fixed frame 403 is fixedly connected to the top of the slider 402, the bottoms of the three supporting legs of the tripod 301 are respectively plugged with the three fixed frames 403, and a bearing frame 506 is arranged at the bottom of the quality inspection device body 3, and the bearing A moving mechanism is arranged on the top of the carrier frame 506, a motor 507 is fixedly connected to the inside of the carrier frame 506, a fixed disc 508 is rotatably passed through the output end of the motor 507 and is fixedly connected to a carrier plate 509, the fixed disc 508 plays a role in dust protection for the motor 507, a fixed column 510 is fixedly connected to the middle of the carrier plate 509, and a part body 6 is sleeved on the outer surface of the fixed column 510, a quality inspection program can be set through the quality inspection device body 3, and the inspection head at the bottom of the quality inspection device body 3 can directly inspect To check whether there are any defects in the appearance of the part body 6 and display them on the display screen of the quality inspection device body 3 simultaneously, first slide the three sliders 402 to the inner sides of the three slide grooves 4 respectively and fix them, insert the three supporting feet of the tripod 301 into the three fixed frames 403 respectively, fix the three supporting feet, release the fixation of the slide groove 4, and press down the quality inspection device body 3, so that the three sliders 402 can slide synchronously along their respective slide grooves 4, and fix the three sliders 402 after adjusting to the appropriate height, so that the quality inspection device body 3 can always be in the same position while adjusting the height, and the part body 6 can be sleeved on the outer surface of the fixed column 510, and the PLC controller 2 can be manually operated to control the moving mechanism to drive the bearing frame 506 and the part body 6 to move to the bottom of the detection head of the quality inspection device body 3, and adjust the height of the part body 6 as needed, and the motor 507 can be started by manually operating the PLC controller 2 to drive the bearing plate 509 to rotate, thereby driving the part body 6 to rotate during the detection process, so that the part body 6 can be fully detected.
[0021] Reference Figure 2A limiting groove 401 is provided in the middle of the slide 4, and a bolt 404 is threadedly connected to one side of the slider 402. The bottom of the bolt 404 fits in the limiting groove 401. The bolt 404 can be rotated downward to insert the bottom of the bolt 404 into the limiting groove 401, thereby generating a downward force on the slider 402, fixing the slider 402 to the slide 4, and then fixing the three supporting legs of the tripod 301.
[0022] Reference Figure 2 The bottoms of the three supporting legs of the tripod 301 are all made of iron, and the fixing frame 403 is a magnet. The fixing frame 403 can generate an adsorption force on the bottoms of the supporting legs of the tripod 301, thereby stably fixing the tripod 301. The directions of the slide grooves 4 are respectively consistent with the horizontal movement directions of the three supporting legs of the tripod 301, so as to facilitate the stable movement of the three supporting legs.
[0023] Reference Figure 1-Figure 4 The moving mechanism includes an electric cylinder 501, a block 502, a fixed block 503, a reciprocating screw rod 504 and a servo motor 505. A sliding hole 5 is opened on the top of the operating table 1. The electric cylinder 501 is slidably connected to the sliding hole 5. The output end of the electric cylinder 501 is fixedly connected to the bearing frame 506. The bottom of the electric cylinder 501 is fixedly connected to the fixed block 503. The reciprocating screw rod 504 rotates through the fixed block 503. The bottom of the operating table 1 is fixedly connected to the two block blocks 502. One end of the reciprocating screw rod 504 is rotatably connected to one of the block blocks 502. The other end of the reciprocating screw rod 504 is fixedly connected to the output end of the servo motor 505. The servo motor 50 One side of 5 is fixedly connected to another stopper 502. The servo motor 505 can be started by manually operating the PLC controller 2, thereby driving the reciprocating screw 504 to rotate, thereby driving the fixed block 503 and the electric cylinder 501 to move back and forth along the direction of the reciprocating screw 504, thereby moving the position of the carrier frame 506 and the part body 6. The position of the part body 6 can be observed through the display screen of the quality inspection device main body 3, and then the movement of the carrier frame 506 is completed, and the electric cylinder 501 is started. The extension and retraction of the output end of the electric cylinder 501 can drive the carrier frame 506 and the part body 6 to rise and fall, and then adjust the height of the part body 6 according to actual conditions.
[0024] Reference Figure 1-Figure 4 The servo motor 505 and the motor 507 are electrically connected to the external power supply through the PLC controller 2. The PLC controller 2 can be manually operated according to the position of the part body 6 displayed on the display screen of the quality inspection device main body 3, and then the start and stop of the servo motor 505 and the motor 507 can be controlled, so as to accurately and conveniently perform the inspection of the part body 6.
[0025] The implementation principle of a part quality inspection device in the embodiment of the present application is as follows: by setting a slider 402, a moving mechanism and a motor 507, a quality inspection program can be set through the quality inspection device body 3, and the inspection head at the bottom of the quality inspection device body 3 can directly detect whether there are defects in the appearance of the part body 6 and display them on the display screen of the quality inspection device body 3 simultaneously. First, the three sliders 402 are respectively slid to the inner sides of the three slide grooves 4 and fixed, and the three supporting feet of the tripod 301 are respectively inserted into the three fixed frames 403, and the three supporting feet are fixed. The slide grooves 4 are released, and the quality inspection device body 3 is pressed downward, so that the three sliders 402 can be synchronously slid along their respective slide grooves 4. After adjusting to a suitable height, the three sliders 402 are fixed, so that the quality inspection device body 3 is always in the same position while adjusting the height, and the part body 6 can be set. It is arranged on the outer surface of the fixed column 510. By manually operating the PLC controller 2, the servo motor 505 can be started, thereby driving the reciprocating screw 504 to rotate, thereby driving the fixed block 503 and the electric cylinder 501 to move back and forth along the direction of the reciprocating screw 504, thereby moving the position of the carrier frame 506 and the part body 6. The position of the part body 6 can be observed through the display screen of the quality inspection device main body 3, and then the movement of the carrier frame 506 is completed, and the electric cylinder 501 is started. The extension and retraction of the output end of the electric cylinder 501 can drive the carrier frame 506 and the part body 6 to rise and fall, and then adjust the height of the part body 6 according to actual conditions, and the motor 507 can be started by manually operating the PLC controller 2 to drive the carrier plate 509 to rotate, thereby driving the part body 6 to rotate during the inspection process, so that the part body 6 can be fully inspected, with flexible adjustment and fast, efficient and convenient quality inspection effects.
[0026] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;
[0027] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;
[0028] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.
[0029] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A parts quality inspection device, comprising an operating table (1), characterized in that: A PLC controller (2) is installed on the top of the operating table (1); a quality inspection device body (3) is arranged on the top of the operating table (1); a tripod (301) is fixedly connected to one side of the quality inspection device body (3); three slide grooves (4) are opened on the top of the operating table (1); a slider (402) is slidably connected inside the slide groove (4); a fixed frame (403) is fixedly connected to the top of the slider (402); the bottoms of the three supporting legs of the tripod (301) are respectively connected to the three fixed frames (403); The frame (403) is plugged in, a supporting frame (506) is arranged at the bottom of the main body (3) of the quality inspection device, a moving mechanism is arranged at the top of the supporting frame (506), a motor (507) is fixedly connected to the inside of the supporting frame (506), an output end of the motor (507) rotates through a fixed disc (508) and is fixedly connected to a supporting disc (509), a fixed column (510) is fixedly connected to the middle of the supporting disc (509), and the outer surface of the fixed column (510) is sleeved with a part body (6).
2. A parts quality inspection device according to claim 1, characterized in that: A limiting groove (401) is provided in the middle of the slide groove (4), and a bolt (404) is threadedly connected to one side of the sliding block (402), and the bottom of the bolt (404) fits in the limiting groove (401).
3. A parts quality inspection device according to claim 1, characterized in that: The bottoms of the three supporting legs of the tripod (301) are all made of iron, the fixing frame (403) is a magnet, and the directions of the three sliding grooves (4) are respectively consistent with the horizontal movement directions of the three supporting legs of the tripod (301).
4. A parts quality inspection device according to claim 1, characterized in that: The moving mechanism comprises an electric cylinder (501), a block (502), a fixed block (503), a reciprocating screw rod (504) and a servo motor (505); a sliding hole (5) is provided on the top of the operating table (1); the electric cylinder (501) is slidably connected to the sliding hole (5); the output end of the electric cylinder (501) is fixedly connected to a bearing frame (506); the bottom of the electric cylinder (501) is fixedly connected to the fixed block (503); the reciprocating screw rod (504) rotatably penetrates the fixed block (503); the bottom of the operating table (1) is fixedly connected to two block blocks (502); one end of the reciprocating screw rod (504) is rotatably connected to one of the block blocks (502); the other end of the reciprocating screw rod (504) is fixedly connected to the output end of the servo motor (505); and one side of the servo motor (505) is fixedly connected to the other block (502).
5. A parts quality inspection device according to claim 4, characterized in that: The servo motor (505) and the motor (507) are both electrically connected to an external power source via a PLC controller (2).