Homogenizer for preparing bacillus fermentation product

By introducing a grinding rod and a crushing device into the homogenizer, the problem of low dispersion and mixing efficiency of raw materials is solved, and the cleaning convenience of the mixing rod is improved through the disassembly design, and the overall production efficiency and cleaning effect are improved.

CN222305602UActive Publication Date: 2025-01-07SHANGHAI AIRONG BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421025075.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-11
Publication Date
2025-01-07
Estimated Expiration
2034-05-11

AI Technical Summary

Technical Problem

The existing homogenizers are difficult to quickly disperse and mix raw materials in a short time, and the mixing rod is inconvenient to clean, resulting in low production efficiency and poor cleaning effect.

Method used

A homogenizer for preparing Bacillus fermentation product including a stirring device, a mounting device and a crushing device is designed. The first grinding rod and the second grinding rod are used for stirring. The mounting plate is detachable to thoroughly clean the stirring rod and through crushing. Roll pretreat raw materials to improve stirring efficiency.

Benefits of technology

The rapid mixing and uniform dispersion of raw materials is achieved, production efficiency is improved, and the cleanliness and efficient operation of the equipment is ensured through thorough cleaning devices.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a homogenizer for bacillus fermentation product preparation, which comprises a first box body, a stirring device, a mounting device and a crushing device are arranged in the first box body, the stirring device comprises a first stirring rod, a second stirring rod, a first grinding rod, a second grinding rod, a first mounting shaft and a second mounting shaft, the stirring device is arranged, raw materials in the first box body can be stirred and beaten through the first grinding rods and the second grinding rods, the raw materials are scattered and uniformly mixed, and the two groups of first grinding rods and second grinding rods are matched with each other, so that the mixing efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of homogenizers, and more specifically, to a homogenizer for preparing bacillus fermentation products. Background Art

[0002] When Bacillus is fermenting, the raw materials will first be broken up by a homogenizer and mixed evenly, and then fermented by fermentation equipment. Most existing homogenizers are equipped with a stirring rod, which is used to stir the raw materials in the homogenizer, but this method is not easy to quickly break up and mix the raw materials in a short time, which is time-consuming and has low production efficiency; in addition, after the homogenizer has been used for a long time, the stirring rod needs to be cleaned regularly. It is not easy to disassemble the stirring rod in the existing homogenizer for thorough cleaning. Most of them can only inject clean water into the homogenizer and realize self-cleaning by rotating the stirring rod, but this method is not easy to clean the connection gaps, and the cleaning effect is poor. Utility Model Content

[0003] 1. Technical issues to be solved

[0004] In view of the problems existing in the prior art, the utility model provides a homogenizer for preparing a Bacillus fermentation product to solve the technical problems mentioned in the background technology.

[0005] (II) Technical solution

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a homogenizer for preparing Bacillus fermentation products, comprising a first box body, in which a stirring device, a mounting device and a crushing device are arranged, the stirring device comprising a first stirring rod, a second stirring rod, a first grinding rod, a second grinding rod, a first mounting shaft and a second mounting shaft, a plurality of the first grinding rods and the second grinding rods are arranged, and a plurality of the first grinding rods are fixedly connected to the first stirring rod, a plurality of the second grinding rods are fixedly connected to the second stirring rod, the first mounting shaft and the second mounting shaft both penetrate the first box body and are rotatably connected to the first box body, and the first mounting shaft and the second mounting shaft are respectively provided with a first mounting hole and a second mounting hole matching the first stirring rod and the second stirring rod, the mounting device comprises a mounting plate, a third mounting shaft and a fourth mounting shaft, a first opening is arranged on one side of the first box body, the mounting plate is arranged at the first opening, and the mounting plate and the first box body are detachably connected by bolts.

[0007] The utility model is further configured such that the third mounting shaft and the fourth mounting shaft both penetrate the mounting plate and are rotatably connected to the mounting plate, and the third mounting shaft and the fourth mounting shaft are respectively provided with a third mounting hole and a fourth mounting hole that cooperate with the first stirring rod and the second stirring rod.

[0008] The utility model is further configured such that the two ends of the first stirring rod are respectively slidably arranged in the first mounting hole and the third mounting hole, and the two ends of the first stirring rod are provided with a first limiting strip, and the first mounting hole and the third mounting hole are provided with a first limiting groove that cooperates with the first limiting strip.

[0009] The utility model is further configured such that the two ends of the second stirring rod are respectively slidably arranged in the second mounting hole and the fourth mounting hole, and the two ends of the second stirring rod are provided with second limit strips, and the second mounting hole and the fourth mounting hole are provided with second limit grooves that cooperate with the second limit strips.

[0010] The utility model is further configured as follows: the crushing device includes a first crushing roller, a second crushing roller, a first gear, a second gear and a first motor; a second box body is provided on the top of the first box body; one side of the second box body and the first box body are hinged, and the other side is detachably connected by bolts; the first crushing roller and the second crushing roller are both rotatably arranged between the first box body and the second box body; the first gear and the second gear are meshed and are fixedly sleeved outside the first crushing roller and the second crushing roller respectively; and the first motor and the first crushing roller are connected.

[0011] The utility model is further configured such that a second opening is provided at one side of the first box body, and an operating baffle is provided at the second opening through bolt connection.

[0012] The utility model is further configured such that a third gear and a fourth gear are respectively sleeved on the outside of the first mounting shaft and the second mounting shaft, and the third gear and the fourth gear are meshed, a second motor is provided on one side of the first housing, and an output shaft of the second motor is connected to the first mounting shaft.

[0013] The utility model is further configured such that a top plate is provided on the top of the second box body, and a feed pipe is provided on the top plate.

[0014] The utility model is further configured such that a feed hopper is provided in the second box body, a material blocking block is provided on the feed hopper, a lifting cylinder is provided on the upper surface of the top plate, and the telescopic end of the lifting cylinder penetrates the top plate and is connected to the upper surface of the material blocking block.

[0015] The utility model is further configured such that a lower hopper is provided at the bottom of the first box body, and a flap valve is provided at the lower hopper.

[0016] (III) Beneficial effects

[0017] Compared with the prior art, the utility model provides a homogenizer for preparing Bacillus fermentation products, which has the following beneficial effects:

[0018] 1. The utility model is provided with a stirring device, which can stir and beat the raw materials in the first box body through the first grinding rod and the second grinding rod to break them up and mix them evenly. The two sets of first grinding rods and second grinding rods cooperate with each other to improve the mixing efficiency.

[0019] 2. The utility model is provided with an installation device, and the two ends of the first stirring rod are inserted into the first installation shaft and the third installation shaft, and the two ends of the second stirring rod are inserted into the second installation shaft and the fourth installation shaft. When the first stirring rod and the second stirring rod need to be cleaned, the installation plate can be removed at this time, and the first stirring rod and the second stirring rod can be taken out for thorough cleaning.

[0020] 3. The utility model is provided with a crushing device, which can pre-crush the raw materials through the first crushing roller and the second crushing roller, so as to improve the subsequent mixing efficiency. A feed hopper and a material blocking block are provided above the first crushing roller and the second crushing roller, which can feed the materials quantitatively and avoid blockage. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the overall structure of a homogenizer for preparing a Bacillus fermentation product in the utility model;

[0022] Figure 2 It is a schematic diagram of the overall explosion structure after removing the second box body, the mounting plate and the operating baffle in the utility model;

[0023] Figure 3 This is a schematic diagram of the explosion structure of the stirring device in the utility model;

[0024] Figure 4 For the utility model Figure 3 A schematic diagram of the structure from another angle;

[0025] Figure 5 It is a schematic structural diagram of the mounting plate, the third mounting shaft and the fourth mounting shaft in the utility model.

[0026] In the figure: 1, first box; 2, first stirring rod; 3, second stirring rod; 4, first grinding rod; 5, second grinding rod; 6, first mounting axis; 7, second mounting axis; 8, first mounting hole; 9, second mounting hole; 10, mounting plate; 11, third mounting axis; 12, fourth mounting axis; 13, first opening; 14, third mounting hole; 15, fourth mounting hole; 16, first limit strip; 17, first limit groove; 18, second limit strip; 19, second limiting groove; 20, first crushing roller; 21, second crushing roller; 22, first gear; 23, second gear; 24, first motor; 25, second box; 26, second opening; 27, operating baffle; 28, third gear; 29, fourth gear; 30, second motor; 31, top plate; 32, feed pipe; 33, feed hopper; 34, stop block; 35, lifting cylinder; 36, lower hopper; 37, flap valve. DETAILED DESCRIPTION

[0027] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0028] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.

[0029] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually used in reference to the directions shown in the drawings, or in reference to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually used in reference to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.

[0030] See also Figure 1-5, a homogenizer for preparing bacillus fermentation products, comprising a first box body 1, wherein a stirring device, a mounting device and a crushing device are arranged in the first box body 1, the stirring device comprises a first stirring rod 2, a second stirring rod 3, a first grinding rod 4, a second grinding rod 5, a first mounting shaft 6 and a second mounting shaft 7, a plurality of first grinding rods 4 and a second grinding rod 5 are arranged, and a plurality of first grinding rods 4 are fixedly connected to the first stirring rod 2, a plurality of second grinding rods 5 are fixedly connected to the second stirring rod 3, the first mounting shaft 6 and the second mounting shaft 7 both penetrate the first box body 1 and are rotatably connected to the first box body 1, and a first mounting hole 8 and a second mounting hole 9 matching the first stirring rod 2 and the second stirring rod 3 are respectively arranged on the first mounting shaft 6 and the second mounting shaft 7, the mounting device comprises a mounting plate 10, a third mounting shaft 11 and a fourth mounting shaft 12, a first opening 13 is arranged on one side of the first box body 1, the mounting plate 10 is arranged at the first opening 13, and the mounting plate 10 and the first box body 1 are detachably connected by bolts. The pulverizing device includes a first pulverizing roller 20, a second pulverizing roller 21, a first gear 22, a second gear 23 and a first motor 24. A second housing 25 is provided on the top of the first housing 1. The second housing 25 is hinged to one side of the first housing 1 and the other side is detachably connected by bolts. The first pulverizing roller 20 and the second pulverizing roller 21 are both rotatably arranged between the first housing 1 and the second housing 25. The first gear 22 and the second gear 23 are meshed and fixedly sleeved outside the first pulverizing roller 20 and the second pulverizing roller 21, respectively, and the first motor 24 is connected to the first pulverizing roller 20. A third gear 28 and a fourth gear 29 are sleeved outside the first mounting shaft 6 and the second mounting shaft 7, respectively, and the third gear 28 and the fourth gear 29 are meshed. A second motor 30 is provided on one side of the first housing 1, and the output shaft of the second motor 30 is connected to the first mounting shaft 6. A top plate 31 is provided on the top of the second box body 25, a feed pipe 32 is provided on the top plate 31, a feed hopper 33 is provided in the second box body 25, a stop block 34 is provided on the feed hopper 33, a lifting cylinder 35 is provided on the upper surface of the top plate 31, and the telescopic end of the lifting cylinder 35 passes through the top plate 31 and is connected to the upper surface of the stop block 34.

[0031] In this embodiment, the raw material is injected into the second box body 25 through the feed pipe 32 and falls above the feed hopper 33. At this time, the blocking block 34 and the feed hopper 33 are fitted to close the feed hopper 33 to prevent the raw material from falling. When feeding is needed, the lifting cylinder 35 is started at this time to drive the blocking block 34 to move upward, and the raw material falls between the first crushing roller 20 and the second crushing roller 21. The first crushing roller 20 is driven to rotate by the first motor 24, and the second crushing roller 21 is driven to rotate by the first gear 22 and the second gear 23. The raw material is cut and crushed by the rotation of the first crushing roller 20 and the second crushing roller 21, and the crushed raw material falls into the first box body 1 below, and the first stirring rod 2 is driven to rotate by the second motor 30, and the second stirring rod 3 is driven to rotate by the third gear 28 and the fourth gear 29. The raw material in the first box body 1 is fully stirred by the first grinding rod 4 and the second grinding rod 5 to make it evenly mixed.

[0032] See also Figure 1-5 As an embodiment of the stirring device: the third mounting shaft 11 and the fourth mounting shaft 12 both penetrate the mounting plate 10 and are rotatably connected to the mounting plate 10, and the third mounting shaft 11 and the fourth mounting shaft 12 are respectively provided with a third mounting hole 14 and a fourth mounting hole 15 that cooperate with the first stirring rod 2 and the second stirring rod 3. The two ends of the first stirring rod 2 are respectively slidably arranged in the first mounting hole 8 and the third mounting hole 14, and the two ends of the first stirring rod 2 are respectively provided with a first limiting strip 16, and the first mounting hole 8 and the third mounting hole 14 are both provided with a first limiting groove 17 that cooperates with the first limiting strip 16. The two ends of the second stirring rod 3 are respectively slidably arranged in the second mounting hole 9 and the fourth mounting hole 15, and the two ends of the second stirring rod 3 are respectively provided with a second limiting strip 18, and the second mounting hole 9 and the fourth mounting hole 15 are both provided with a second limiting groove 19 that cooperates with the second limiting strip 18. A second opening 26 is provided on one side of the first housing 1, and an operating baffle 27 is provided at the second opening 26 through bolt connection. A lower hopper 36 is provided at the bottom of the first box body 1 , and a flap valve 37 is provided at the lower hopper 36 .

[0033] More specifically, after the raw materials are fully stirred, the flap valve 37 in the lower hopper 36 is opened to discharge the raw materials. When the first stirring rod 2 and the second stirring rod 3 need to be cleaned, the mounting plate 10 is removed from the first box body 1, the mounting plate 10 is pulled outward, the third mounting shaft 11 and the fourth mounting shaft 12 are removed from the first stirring rod 2 and the second stirring rod, and the first stirring rod 2 and the second stirring rod 3 are taken out from the first opening 13, the first stirring rod 2 and the second stirring rod 3 are cleaned, the connection between the first box body 1 and the second box body 25 is opened, the first crushing roller 20 and the second crushing roller 21 are removed, and the first crushing roller 21 is removed. Remove it for cleaning, and use clean water to clean the first box body 1 and the second box body 25. After cleaning, install the first crushing roller 20 and the second crushing roller 21 between the first box body 1 and the second box body 25, and insert the first stirring rod 2 and the second stirring rod 3 into the first mounting shaft 6 and the second mounting shaft 7, fit the mounting plate 10 on the first box body 1, and put the third mounting shaft 11 and the fourth mounting shaft 12 outside the first stirring rod 2 and the second stirring rod 3. If it is inconvenient to operate, the operating baffle 27 can be removed from the second opening 26, and the worker's hand can pass through the second opening 26 to operate.

[0034] In summary, when the overall equipment is in use or running: the raw material is injected into the second box body 25 through the feed pipe 32 and falls above the feed hopper 33. At this time, the blocking block 34 and the feed hopper 33 are fitted together to close the feed hopper 33 to prevent the raw material from falling. When feeding is needed, the lifting cylinder 35 is started at this time to drive the blocking block 34 to move upward, and the raw material falls between the first crushing roller 20 and the second crushing roller 21, and the first crushing roller 20 is driven to rotate by the first motor 24, and the second crushing roller 21 is driven to rotate by the first gear 22 and the second gear 23. The raw material is cut and crushed by the rotation of the first crushing roller 20 and the second crushing roller 21, and the crushed raw material falls into the first box body 1 below, and the first stirring rod 2 is driven to rotate by the second motor 30, and the second stirring rod 3 is driven to rotate by the third gear 28 and the fourth gear 29, and the raw material in the first box body 1 is fully stirred by the first grinding rod 4 and the second grinding rod 5 to make it evenly mixed.

[0035] When the raw materials are fully stirred, the flap valve 37 in the lower hopper 36 is opened to discharge the raw materials. When the first stirring rod 2 and the second stirring rod 3 need to be cleaned, the mounting plate 10 is removed from the first box body 1, the mounting plate 10 is pulled outward, the third mounting shaft 11 and the fourth mounting shaft 12 are removed from the first stirring rod 2 and the second stirring rod, and the first stirring rod 2 and the second stirring rod 3 are taken out from the first opening 13, the first stirring rod 2 and the second stirring rod 3 are cleaned, the connection between the first box body 1 and the second box body 25 is opened, and the first crushing roller 20 and the second crushing roller 21 are removed. For cleaning, use clean water to clean the first box body 1 and the second box body 25. After cleaning, install the first crushing roller 20 and the second crushing roller 21 between the first box body 1 and the second box body 25, and insert the first stirring rod 2 and the second stirring rod 3 into the first mounting shaft 6 and the second mounting shaft 7, fit the mounting plate 10 on the first box body 1, and put the third mounting shaft 11 and the fourth mounting shaft 12 outside the first stirring rod 2 and the second stirring rod 3. If it is inconvenient to operate, the operating baffle 27 can be removed from the second opening 26, and the worker's hand can pass through the second opening 26 to operate.

[0036] In all the schemes mentioned above, the connection between two parts can be selected according to actual conditions by welding, bolt and nut matching connection, bolt or screw connection or other well-known connection methods, which are not described here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.

Claims

1. A homogenizer for preparing a Bacillus fermentation product, comprising a first housing (1), characterized in that: The first box (1) is provided with a stirring device, a mounting device and a crushing device. The stirring device comprises a first stirring rod (2), a second stirring rod (3), a first grinding rod (4), a second grinding rod (5), a first mounting shaft (6) and a second mounting shaft (7). A plurality of the first grinding rods (4) and a plurality of the second grinding rods (5) are provided, and a plurality of the first grinding rods (4) are fixedly connected to the first stirring rod (2), a plurality of the second grinding rods (5) are fixedly connected to the second stirring rod (3), and the first mounting shaft (6) and the second mounting shaft (7) are both connected to the first stirring rod (2). The mounting device passes through the first housing (1) and is rotatably connected to the first housing (1), and the first mounting shaft (6) and the second mounting shaft (7) are respectively provided with a first mounting hole (8) and a second mounting hole (9) that cooperate with the first stirring rod (2) and the second stirring rod (3). The mounting device comprises a mounting plate (10), a third mounting shaft (11) and a fourth mounting shaft (12). A first opening (13) is provided on one side of the first housing (1), the mounting plate (10) is arranged at the first opening (13), and the mounting plate (10) and the first housing (1) are detachably connected by bolts.

2. The homogenizer for preparing a bacillus fermentation product according to claim 1, characterized in that: The third mounting shaft (11) and the fourth mounting shaft (12) both penetrate the mounting plate (10) and are rotatably connected to the mounting plate (10), and the third mounting shaft (11) and the fourth mounting shaft (12) are respectively provided with a third mounting hole (14) and a fourth mounting hole (15) that cooperate with the first stirring rod (2) and the second stirring rod (3).

3. The homogenizer for preparing a bacillus fermentation product according to claim 2, characterized in that: The two ends of the first stirring rod (2) are slidably arranged in the first mounting hole (8) and the third mounting hole (14), respectively, and the two ends of the first stirring rod (2) are both provided with a first limiting strip (16), and the first mounting hole (8) and the third mounting hole (14) are both provided with a first limiting groove (17) that cooperates with the first limiting strip (16).

4. The homogenizer for preparing a bacillus fermentation product according to claim 3, characterized in that: The two ends of the second stirring rod (3) are respectively slidably arranged in the second mounting hole (9) and the fourth mounting hole (15), and the two ends of the second stirring rod (3) are both provided with second limiting strips (18), and the second mounting hole (9) and the fourth mounting hole (15) are both provided with second limiting grooves (19) that cooperate with the second limiting strips (18).

5. The homogenizer for preparing a bacillus fermentation product according to claim 1, characterized in that: The pulverizing device comprises a first pulverizing roller (20), a second pulverizing roller (21), a first gear (22), a second gear (23) and a first motor (24); a second housing (25) is provided on the top of the first housing (1); one side of the second housing (25) is hinged to the first housing (1), and the other side is detachably connected by bolts; the first pulverizing roller (20) and the second pulverizing roller (21) are both rotatably arranged between the first housing (1) and the second housing (25); the first gear (22) and the second gear (23) are meshed and are respectively fixedly sleeved outside the first pulverizing roller (20) and the second pulverizing roller (21); and the first motor (24) is connected to the first pulverizing roller (20).

6. The homogenizer for preparing a Bacillus fermentation product according to claim 1, characterized in that: A second opening (26) is provided on one side of the first box body (1), and an operating baffle (27) is provided at the second opening (26) via bolt connection.

7. The homogenizer for preparing a Bacillus fermentation product according to claim 1, characterized in that: A third gear (28) and a fourth gear (29) are respectively sleeved on the outside of the first installation shaft (6) and the second installation shaft (7), and the third gear (28) and the fourth gear (29) are meshed. A second motor (30) is provided on one side of the first housing (1), and an output shaft of the second motor (30) is connected to the first installation shaft (6).

8. The homogenizer for preparing a Bacillus fermentation product according to claim 5, characterized in that: A top plate (31) is provided on the top of the second box body (25), and a feed pipe (32) is provided on the top plate (31).

9. The homogenizer for preparing a Bacillus fermentation product according to claim 8, characterized in that: A feed hopper (33) is provided in the second box body (25), a material blocking block (34) is provided on the feed hopper (33), a lifting cylinder (35) is provided on the upper surface of the top plate (31), and the telescopic end of the lifting cylinder (35) passes through the top plate (31) and is connected to the upper surface of the material blocking block (34).

10. The homogenizer for preparing a Bacillus fermentation product according to claim 9, characterized in that: A lower hopper (36) is provided at the bottom of the first box body (1), and a flap valve (37) is provided at the lower hopper (36).