Blending device for compound fertilizer production

By designing a mixing device for the production of composite fertilizers, using screw tape stirring and splitting plates to spread fertilizers, the existing equipment's low efficiency and adhesion problems are solved, and efficient mixing and convenient cleaning are achieved.

CN222305672UActive Publication Date: 2025-01-07BEIJING AOHE SOIL TESTING & FERTILIZER IND CHAIN CO LTD
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Patent Information

Application Number
CN202420716774.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-09
Publication Date
2025-01-07
Estimated Expiration
2034-04-09

AI Technical Summary

Technical Problem

The existing compound fertilizer mixing device is inefficient and difficult to mix fully in a short time. The fertilizer with high humidity is easily stuck to the screw tape and the inner wall of the device, making it difficult to clean.

Method used

A mixing device for the production of composite fertilizers including support plate, mixing cylinder, top cover, motor, vertical shaft, screw belt and material distribution assembly was designed. The mixing device was improved by driving the screw belt stirring and material distribution plates. Efficiency and use electric telescopic rods to facilitate cleaning of adhesion fertilizer.

Benefits of technology

The mixing efficiency of compound fertilizer is improved, and the cleaning process of the screw tape and the inner wall of the mixing cylinder is simplified, ensuring efficient operation of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The mixing device comprises a supporting plate, a plurality of supporting rods are fixed to the lower surface of the supporting plate, a mixing barrel penetrates through the middle of the supporting plate and is fixed to the middle of the supporting plate, the bottom end of the mixing barrel is in an inverted cone shape, and a discharging opening is formed in the bottom of the mixing barrel. Two electric telescopic rods are fixed to the two sides of the upper surface of the supporting plate, and the telescopic ends of the two electric telescopic rods are jointly and fixedly connected with a top cover. According to the device, the supporting plate, the mixing barrel, the top cover, the motor, the vertical shaft, the helical ribbon and the material distributing assembly are arranged, when the device is used, different fertilizers are added into the mixing barrel from the feeding hopper, the helical ribbon is driven by the motor to rotate to mix the fertilizers, and meanwhile, a driving gear on an output shaft of the motor can drive the material distributing assembly to quickly rotate below the feeding hopper; the fertilizer entering the mixing cylinder is beaten to everywhere of the mixing cylinder, so that the premixing effect is achieved, and the mixing efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of compound fertilizer production, in particular to a mixing device for compound fertilizer production. Background Art

[0002] Compound fertilizer refers to fertilizer containing two or more of the three nutrient elements of nitrogen, potassium and phosphorus. The production of compound fertilizer is divided into two processes: physical mixing and chemical reaction mixing. The traditional physical mixing process usually uses a mixing device to mix and stir the prepared single nutrient element fertilizers together to produce compound fertilizer. However, the existing compound fertilizer mixing device has the following disadvantages when used:

[0003] Existing compound fertilizer mixing devices are generally horizontal, with an open top and a spiral ribbon inside. A motor is used to drive the spiral ribbon to rotate to achieve compound fertilizer mixing. However, when this mixing device is used, several compound fertilizers are poured into the device at one time and then stirred by the spiral ribbon. This stirring method is relatively inefficient and difficult to fully mix in a short time. Secondly, if the mixed fertilizer has a certain humidity, the fertilizer is easy to adhere to the spiral ribbon and the inner wall of the device, making it difficult to clean. Therefore, the utility model proposes a mixing device for compound fertilizer production. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes a mixing device for compound fertilizer production.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a mixing device for compound fertilizer production, comprising a support plate, a plurality of support rods are fixed on the lower surface of the support plate, a mixing barrel is penetrated and fixed in the middle of the support plate, and the bottom end of the mixing barrel is inverted cone shape, a feeding port is provided at the bottom of the mixing barrel, two electric telescopic rods are fixed on both sides of the upper surface of the support plate, the telescopic ends of the two electric telescopic rods are fixedly connected to a top cover, a stirring assembly is provided on the lower surface of the top cover, a motor for driving the stirring assembly to rotate is fixed in the middle of the upper surface of the top cover, a feed hopper is fixedly connected to the upper surface of the side of the top cover, and a material distribution assembly is installed on the lower surface of the top cover near the feed hopper.

[0006] Furthermore, the stirring assembly includes a vertical shaft, the top end of the vertical shaft is fixedly connected to the output shaft of the motor, and a spiral belt is fixed on the surface of the vertical shaft.

[0007] Furthermore, the bottom surface of the vertical shaft is rotatably connected to a sleeve via a bearing, the bottom end of the sleeve is fixedly connected to a bottom cover, the size of the bottom cover is larger than the size of the feed opening, and the bottom cover is a curved surface structure.

[0008] Furthermore, the material dividing assembly includes a side shaft rotatably connected to the lower surface of the top cover, a driven gear is fixed to the top surface of the side shaft, a plurality of material dividing plates are fixed to the bottom surface of the side shaft, and the material dividing plates are located below the feed hopper, a driving gear is fixed to the middle of the motor output shaft, and the driving gear is meshed with the driven gear.

[0009] Furthermore, the size of the driving gear is larger than that of the driven gear.

[0010] Furthermore, shielding covers are rotatably connected to both sides of the top of the feed hopper via hinges, and the lower surface of the shielding cover and the inner wall of the feed hopper are fixedly connected with a spring.

[0011] Beneficial effects of the utility model:

[0012] 1. When the utility model is in use, the mixing device for compound fertilizer production is provided with a support plate, a mixing drum, a top cover, a motor, a vertical shaft, a screw belt and a material distribution component. When the device is in use, different fertilizers are added into the mixing drum from a feed hopper, and the screw belt is driven by the motor to rotate to achieve the mixing of the fertilizers. At the same time, the driving gear on the motor output shaft drives the material distribution component to rotate rapidly under the feed hopper, so that the fertilizers entering the mixing drum are scattered to various parts of the mixing drum, thereby achieving the effect of premixing and improving the mixing efficiency.

[0013] 2. When the utility model is in use, the mixing device for compound fertilizer production is provided with an electric telescopic rod, a vertical shaft, a shaft sleeve and a bottom cover. The electric telescopic rod can drive the top cover to rise upward, so that the spiral ribbon can rise from the mixing barrel, which is convenient for quickly cleaning the fertilizer adhered to the spiral ribbon and the inner wall of the mixing barrel. When the vertical shaft rises, the bottom cover is separated from the discharge port, and the fertilizer can be discharged from the discharge port, making the discharge simpler. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solution of the present invention, the drawings required for use in the description of the specific implementation methods will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0015] Figure 1 : The overall stereogram of the utility model;

[0016] Figure 2 : An overall cross-sectional view of the utility model;

[0017] Figure 3 :The utility model Figure 2 Enlarged view of point A in the middle;

[0018] Figure 4:The utility model Figure 2 Enlarged view of point B in the middle.

[0019] The reference numerals are as follows:

[0020] 1. Support plate; 2. Support rod; 3. Mixing barrel; 4. Electric telescopic rod; 5. Top cover; 6. Motor; 7. Vertical shaft; 8. Screw belt; 9. Bushing; 10. Bottom cover; 11. Feeding port; 12. Feed hopper; 13. Side shaft; 14. Driven gear; 15. Dividing plate; 16. Driving gear; 17. Shielding cover; 18. Spring. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] like Figure 1-Figure 4 As shown, it relates to a mixing device for compound fertilizer production, including a support plate 1, a plurality of support rods 2 are fixed on the lower surface of the support plate 1, a mixing barrel 3 is penetrated and fixed in the middle of the support plate 1, and the bottom end of the mixing barrel 3 is inverted cone shape, and a feeding port 11 is provided at the bottom of the mixing barrel 3, two electric telescopic rods 4 are fixed on both sides of the upper surface of the support plate 1, the telescopic ends of the two electric telescopic rods 4 are fixedly connected with a top cover 5, a stirring assembly is provided on the lower surface of the top cover 5, a motor 6 for driving the stirring assembly to rotate is fixed in the middle of the upper surface of the top cover 5, a feed hopper 12 is fixedly connected to the upper surface of the side of the top cover 5, and a material dividing assembly is installed on the lower surface of the top cover 5 near the feed hopper 12.

[0023] like Figure 2 As shown, the stirring assembly includes a vertical shaft 7, the top end of the vertical shaft 7 is fixedly connected to the output shaft of the motor 6, and a spiral belt 8 is fixed on the surface of the vertical shaft 7.

[0024] When the motor 6 drives the vertical shaft 7 to rotate, the spiral ribbon 8 on the surface of the vertical shaft 7 will rotate inside the mixing barrel 3, and the spiral ribbon 8 can be used to stir and mix the fertilizer in the mixing barrel 3.

[0025] like Figure 2 As shown, the bottom surface of the vertical shaft 7 is rotatably connected to a sleeve 9 via a bearing, and the bottom end of the sleeve 9 is fixedly connected to a bottom cover 10, the size of the bottom cover 10 is larger than the size of the feed opening 11, and the bottom cover 10 is a curved surface structure.

[0026] When the top cover 5 is closed on the top of the mixing drum 3, the vertical shaft 7 and the bottom cover 10 are both located inside the mixing drum 3, and the side of the bottom cover 10 is in contact with the inverted conical inner wall at the bottom of the mixing drum 3, so that the bottom of the mixing drum 3 is closed. When the top cover 5 is raised, the bottom cover 10 is away from the discharge port 11, and the fertilizer can be discharged from the discharge port 11. In addition, due to the shaft sleeve 9, after the bottom cover 10 is in contact with the inner wall of the mixing drum 3, the bottom cover 10 will not affect the rotation of the vertical shaft 7.

[0027] like Figure 1-Figure 3 As shown, the material dividing assembly includes a side shaft 13 rotatably connected to the lower surface of the top cover 5, a driven gear 14 is fixed to the top surface of the side shaft 13, a plurality of material dividing plates 15 are fixed to the bottom surface of the side shaft 13, and the material dividing plates 15 are located below the feed hopper 12, a driving gear 16 is fixed to the middle of the output shaft of the motor 6, and the driving gear 16 is meshed with the driven gear 14.

[0028] When the motor 6 rotates, the driving gear 16 will drive the driven gear 14 and the side shaft 13 to rotate, so that the dividing plate 15 at the bottom of the side shaft 13 rotates, and the fertilizer falling from the feed hopper 12 will be scattered by the dividing plate 15 to various places inside the mixing barrel 3, achieving the premixing effect and shortening the time for the screw belt 8 to mix the fertilizer.

[0029] like Figure 2 and Figure 3 As shown, the size of the driving gear 16 is larger than that of the driven gear 14. By driving the small gear to rotate through the large gear, the rotation speed of the side shaft 13 and the dividing plate 15 can be increased.

[0030] like Figure 2 and Figure 4 As shown, shielding covers 17 are rotatably connected to both sides of the top of the feed hopper 12 through hinges, and the lower surface of the shielding cover 17 and the inner wall of the feed hopper 12 are fixedly connected with a spring 18.

[0031] The shielding cover 17 can be rotated downward. When fertilizer is poured into the feed hopper 12, the fertilizer presses down the shielding cover 17 to rotate downward. After the fertilizer is added, under the elastic force of the spring 18, the shielding cover 17 rotates upward and resets to prevent the fertilizer from splashing out of the feed hopper 12.

[0032] Working principle: Start the motor 6 to drive the spiral belt 8 and the multiple dividing plates 15 at the bottom of the side shaft 13 to rotate, and then add a variety of fertilizers from the feed hopper 12 to the inside of the mixing barrel 3. During the adding process, the dividing plates 15 will scatter the fertilizers to various places inside the mixing barrel 3. At the same time, the spiral belt 8 will stir and mix the fertilizers entering the mixing barrel 3. After the mixing is completed, start the electric telescopic rod 4 to drive the top cover 5 to rise. At this time, the bottom cover 10 is separated from the discharge port 11, and the fertilizer is directly discharged from the discharge port 11. If the mixed fertilizer is wet, the surface of the spiral belt 8 and the inner wall of the mixing barrel 3 are adhered with fertilizers. At this time, the surface of the spiral belt 8 and the inner wall of the mixing barrel 3 can be cleaned.

[0033] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to only specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A compound fertilizer production mixing device, comprising a support plate (1), characterized in that: A plurality of support rods (2) are fixed to the lower surface of the support plate (1); a mixing drum (3) is passed through and fixed to the middle of the support plate (1); the bottom end of the mixing drum (3) is in an inverted cone shape; a feeding port (11) is provided at the bottom of the mixing drum (3); two electric telescopic rods (4) are fixed to both sides of the upper surface of the support plate (1); the telescopic ends of the two electric telescopic rods (4) are fixedly connected to a top cover (5); a stirring assembly is provided on the lower surface of the top cover (5); a motor (6) for driving the stirring assembly to rotate is fixed to the middle of the upper surface of the top cover (5); a feed hopper (12) is fixedly connected to the upper surface of the side of the top cover (5); and a material distribution assembly is installed on the lower surface of the top cover (5) near the feed hopper (12).

2. A compound fertilizer production mixing device according to claim 1, characterized in that: The stirring assembly comprises a vertical shaft (7), the top end of the vertical shaft (7) is fixedly connected to the output shaft of the motor (6), and a spiral belt (8) is fixed on the surface of the vertical shaft (7).

3. A compound fertilizer production mixing device according to claim 2, characterized in that: The bottom surface of the vertical shaft (7) is rotatably connected to a shaft sleeve (9) via a bearing, and the bottom end of the shaft sleeve (9) is fixedly connected to a bottom cover (10). The size of the bottom cover (10) is larger than the size of the feed opening (11), and the bottom cover (10) is a curved surface structure.

4. A compound fertilizer production mixing device according to claim 1, characterized in that: The material distribution assembly comprises a side shaft (13) rotatably connected to the lower surface of the top cover (5), a driven gear (14) is fixed to the top surface of the side shaft (13), a plurality of material distribution plates (15) are fixed to the bottom surface of the side shaft (13), and the material distribution plates (15) are located below the feed hopper (12), and a driving gear (16) is fixed to the middle of the output shaft of the motor (6), and the driving gear (16) is meshed with the driven gear (14).

5. A compound fertilizer production mixing device according to claim 4, characterized in that: The size of the driving gear (16) is larger than that of the driven gear (14).

6. A compound fertilizer production mixing device according to claim 1, characterized in that: Both sides of the top of the feed hopper (12) are rotatably connected to shielding covers (17) via hinges, and the lower surface of the shielding cover (17) and the inner side wall of the feed hopper (12) are fixedly connected to a spring (18).