Cleaning equipment for hydraulic cylinder production and machining

By designing the water circulation system and cleaning equipment for multi-angle jet nozzles, the problems of waste of water resources and low cleaning efficiency in hydraulic cylinder production and processing are solved, and the recycling and efficient cleaning of water are realized, reducing costs and damage risks.

CN222306621UActive Publication Date: 2025-01-07HENGLIYUAN (BEIJING) HYDRAULIC TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420974997.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2025-01-07
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

The existing cleaning equipment used for hydraulic cylinder production and processing cannot recycle water resources, resulting in large consumption of water resources and low cleaning efficiency, which can easily lead to coating defects.

Method used

A cleaning device including a water tank, a first water pump, a filter box, a second water pump, a water pump, a water pump, a spray rack and a conveyor belt is designed. The water recycling and efficient cleaning are realized through the combination of a water circulation system and a multi-angle jet nozzle.

Benefits of technology

The recycling of water is achieved, the cleaning cost is reduced, the cleaning efficiency is improved, the uniform cleaning of the hydraulic cylinder surface is ensured, the risk of damage to the hydraulic cylinder surface is reduced, and the working efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses cleaning equipment for hydraulic cylinder production and processing, which comprises a shell and is characterized in that a water filtering opening is formed in the lower surface of the shell, a water tank is arranged below the shell, a first water pump is arranged on one side of the shell, a filtering box is fixed on one side of the first water pump, and a water outlet is formed in the other side of the first water pump. A rotating shaft is movably connected to the upper part of the filter box; according to the cleaning equipment for hydraulic cylinder production and processing, through the arrangement of the water tank, the first water pump, the filter tank, a second water pump, a pumping connecting pipe, a connecting pipe and a spray head, in the using process of the device, a switch of the second water pump is turned on, water in the water tank is pumped into the filter tank through the pumping connecting pipe, and a switch of the first water pump is turned on; water filtered by the filter tank is pumped into the connecting pipe, passes through the spray head from the connecting pipe to clean the hydraulic cylinder and then enters the water tank, so that the water can be recycled, the consumption of the water is reduced, and the cleaning cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field related to hydraulic cylinders, in particular to cleaning equipment used for the production and processing of hydraulic cylinders. Background Art

[0002] The hydraulic cylinder is a hydraulic actuator that converts hydraulic energy into mechanical energy and performs linear reciprocating motion. It has a simple structure and reliable operation. When it is used to achieve reciprocating motion, the deceleration device can be eliminated, and there is no transmission gap, and the movement is smooth. Therefore, it is widely used in the hydraulic systems of various machines. During the production and processing of the hydraulic cylinder, there are oil stains or impurities on the surface of the hydraulic cylinder. Direct painting will cause defects such as bulging and peeling of the coating. Therefore, cleaning before painting can avoid these problems and improve the uniformity and aesthetics of the coating.

[0003] In the process of using the existing cleaning equipment for hydraulic cylinder production and processing, the water used to clean the hydraulic cylinder cannot be recycled, and the water resource consumption is large. Therefore, it is necessary to propose a cleaning equipment for hydraulic cylinder production and processing. Utility Model Content

[0004] The purpose of the utility model is to provide a cleaning device for the production and processing of hydraulic cylinders to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cleaning device for the production and processing of hydraulic cylinders, comprising a shell, a water filter port is opened on the lower surface of the shell, a water tank is arranged below the shell, a first water pump is arranged on one side of the shell, a filter box is fixed to one side of the first water pump, a rotating shaft is movably connected to the top of the filter box, a movable door is movably connected to one side of the rotating shaft, a second water pump is installed on the other side of the filter box, a suction pipe is fixed to one side of the second water pump, a filter basket is arranged on one side of the interior of the filter box, a filter plate is fixed to one side of the filter basket, a motor is arranged on the other side of the shell, and a conveyor belt is installed on one output end of the motor.

[0006] Preferably, the movable door forms a rotating structure with the filter box via a rotating shaft, and the movable door conforms to the shape of the filter box.

[0007] Preferably, a baffle is fixed to the other side of the interior of the filter box, and the baffle is square in shape.

[0008] Preferably, a connecting pipe is installed above the first water pump, a liquid inlet is provided at one end of the connecting pipe, a spray rack is fixed below the connecting pipe, fixing blocks are fixed on both sides of the spray rack, bolts penetrate the surface of the fixing block, and a spray head is installed on the inner side of the spray rack.

[0009] Preferably, the spray racks are threadedly connected to the housing via bolts, and the spray racks are distributed at equal intervals.

[0010] Preferably, one end of the spray head is threaded, and the spray head is symmetrically arranged with respect to the central axis of the spray frame.

[0011] Preferably, the motor is used in conjunction with a conveyor belt, and the inner side of the conveyor belt is arranged in a grid shape.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. This cleaning device for the production and processing of hydraulic cylinders is provided with a water tank, a first water pump, a filter box, a second water pump, a water pumping pipe, a connecting pipe and a nozzle. During the use of the device, the second water pump is turned on to pump water in the water tank into the filter box through the water pumping pipe, and the first water pump is turned on to pump water filtered by the filter box into the connecting pipe. The water enters the water tank after cleaning the hydraulic cylinder from the connecting pipe through the nozzle, so that the water can be recycled, saving water resources and reducing the cleaning cost;

[0014] 2. This cleaning equipment for the production and processing of hydraulic cylinders, through the setting of the spray rack and the nozzle, during the use of the device, water is sprayed onto the hydraulic cylinder from multiple angles by setting multiple nozzles, and the hydraulic cylinder is sprayed and cleaned, ensuring that the water covers all surfaces of the hydraulic cylinder, effectively removing various stains and residues, strengthening the cleaning effect, improving the cleaning efficiency, and making the water evenly distributed on the surface of the hydraulic cylinder, avoiding the situation where the local force is too large or too small, thereby reducing the risk of damage to the surface of the hydraulic cylinder;

[0015] 3. This cleaning equipment used for the production and processing of hydraulic cylinders is provided with a spray rack, a motor and a conveyor belt. During the use of the device, the hydraulic cylinder is placed on the conveyor belt, and the motor switch is turned on, so that the conveyor belt drives the hydraulic cylinder through the spray rack to clean the hydraulic cylinder. The hydraulic cylinder can be placed on one side and the hydraulic cylinder can be placed on the other side, and multiple hydraulic cylinders can be cleaned at the same time, which reduces the cleaning time of the staff and improves the cleaning work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the cross-sectional structure of the filter box of the utility model;

[0018] Figure 3 This is a schematic diagram of the shell structure of the utility model;

[0019] Figure 4 This is a schematic diagram of the cross-sectional structure of the shell of the utility model;

[0020] Figure 5 This is a schematic diagram of the structure of the spray rack of the utility model

[0021] Figure 6 It is a schematic diagram of the structure of the conveyor belt of the utility model.

[0022] In the figure: 1. outer shell; 2. water filter outlet; 3. water tank; 4. first water pump; 5. filter box; 6. rotating shaft; 7. movable door; 8. second water pump; 9. suction pipe; 10. filter basket; 11. filter plate; 12. baffle; 13. connecting pipe; 14. spray rack; 15. fixing block; 16. bolt; 17. nozzle; 18. motor; 19. conveyor belt; 20. liquid inlet. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-6The utility model provides a technical solution: a cleaning device for the production and processing of hydraulic cylinders, comprising a shell 1, a water filter port 2 is opened on the lower surface of the shell 1, a water tank 3 is arranged below the shell 1, a first water pump 4 is arranged on one side of the shell 1, a filter box 5 is fixed on one side of the first water pump 4, a rotating shaft 6 is movably connected to the top of the filter box 5, a movable door 7 is movably connected to one side of the rotating shaft 6, the movable door 7 forms a rotating structure with the filter box 5 through the rotating shaft 6, the movable door 7 conforms to the shape of the filter box 5, the filter basket 10 can be taken out of the filter box 5 by opening the movable door 7, and the filter basket 10 is convenient to clean. A second water pump 8 is installed on the other side of the filter box 5, and a water suction pipe 9 is fixed on one side of the second water pump 8. A filter basket 10 is arranged on one side of the filter box 5, and a filter plate 11 is fixed on one side of the filter basket 10. A baffle 12 is fixed on the other side of the filter box 5. The baffle 12 is square, and multiple baffles 12 intercept the filter residue to improve the filtering effect. A motor 18 is arranged on the other side of the shell 1, and a conveyor belt 19 is installed on one output end of the motor 18. The motor 18 is used in conjunction with the conveyor belt 19. The inner side of the conveyor belt 19 is arranged in a grid shape. By placing a hydraulic cylinder on the conveyor belt 19, the conveyor belt 19 is opened. The switch of the motor 18 causes the conveyor belt 19 to drive the hydraulic cylinder to pass through the spray rack 14 to clean the hydraulic cylinder. The hydraulic cylinder can be placed on one side of the hydraulic cylinder to clean multiple hydraulic cylinders at the same time, thereby reducing the cleaning time of the staff and improving the cleaning efficiency. A connecting pipe 13 is installed above the first water pump 4, and a liquid inlet 20 is provided at one end of the connecting pipe 13. A spray rack 14 is fixed below the connecting pipe 13. Fixed blocks 15 are fixed on both sides of the spray rack 14. Bolts 16 penetrate the surface of the fixed block 15. A nozzle 17 is installed on the inner side of the spray rack 14. The spray rack 14 is connected to the spray rack 14 through the bolts 16. The shell 1 is threadedly connected, and the spray racks 14 are evenly spaced. If a single spray rack 14 is damaged, it is convenient to repair and replace it. One end of the nozzle 17 is threaded, and the nozzle 17 is symmetrically arranged with the central axis of the spray rack 14. By arranging multiple nozzles 17, water is sprayed onto the hydraulic cylinder from multiple angles to spray the hydraulic cylinder, ensuring that water covers all surfaces of the hydraulic cylinder, effectively removing various stains and residues, enhancing the cleaning effect, improving the cleaning efficiency, and making the water evenly distributed on the surface of the hydraulic cylinder to avoid excessive or insufficient local force, thereby reducing the risk of damage to the surface of the hydraulic cylinder.

[0025] Working principle: When using the cleaning equipment for the production and processing of hydraulic cylinders, first turn on the external power supply, then place the hydraulic cylinder on the conveyor belt 19, turn on the switch of the motor 18, so that the conveyor belt 19 drives the hydraulic cylinder to pass through the spray rack 14, and multiple nozzles 17 spray water from multiple angles onto the hydraulic cylinder to spray the hydraulic cylinder to ensure that the water covers all surfaces of the hydraulic cylinder. The water enters the water tank 3 through the filter water inlet 2, turns on the switch of the second water pump 8, and pumps the water in the water tank 3 into the filter box 5 through the pumping pipe 9, turns on the switch of the first water pump 4, and pumps the water filtered by the filter box 5 into the connecting pipe 13. The water from the connecting pipe 13 passes through the nozzle 17 to clean the hydraulic cylinder and then enters the water tank 3, so that the water can be recycled. When the device is not used, the external power supply of the device is cut off. The model of the first water pump 4 is jpzyb-1, the model of the second water pump 8 is ZXZYB-3, and the model of the motor 18 is Y112M-2. In this way, the use process of the cleaning equipment for the production and processing of hydraulic cylinders is completed.

[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A cleaning device for hydraulic cylinder production and processing, comprising a housing (1), characterized in that: A water filter port (2) is provided on the lower surface of the shell (1); a water tank (3) is arranged below the shell (1); a first water pump (4) is arranged on one side of the shell (1); a filter box (5) is fixed on one side of the first water pump (4); a rotating shaft (6) is movably connected to the top of the filter box (5); a movable door (7) is movably connected to one side of the rotating shaft (6); a second water pump (8) is installed on the other side of the filter box (5); a water suction pipe (9) is fixed on one side of the second water pump (8); a filter basket (10) is arranged on one side of the filter box (5); a filter plate (11) is fixed on one side of the filter basket (10); a motor (18) is arranged on the other side of the shell (1); a conveyor belt (19) is installed on one output end of the motor (18).

2. A cleaning device for hydraulic cylinder production and processing according to claim 1, characterized in that: The movable door (7) forms a rotating structure with the filter box (5) via a rotating shaft (6), and the shape of the movable door (7) is consistent with that of the filter box (5).

3. The cleaning device for hydraulic cylinder production and processing according to claim 1 is characterized in that: A baffle plate (12) is fixed to the other side of the interior of the filter box (5), and the baffle plate (12) is square in shape.

4. The cleaning device for hydraulic cylinder production and processing according to claim 1 is characterized in that: A connecting pipe (13) is installed above the first water pump (4), one end of the connecting pipe (13) is provided with a liquid inlet (20), a spray rack (14) is fixed below the connecting pipe (13), fixing blocks (15) are fixed on both sides of the spray rack (14), bolts (16) penetrate the surface of the fixing block (15), and a spray head (17) is installed on the inner side of the spray rack (14).

5. The cleaning device for hydraulic cylinder production and processing according to claim 4 is characterized in that: The spray racks (14) are threadedly connected to the housing (1) via bolts (16), and the spray racks (14) are distributed at equal intervals.

6. The cleaning device for hydraulic cylinder production and processing according to claim 4 is characterized in that: One end of the spray head (17) is arranged in a threaded shape, and the spray head (17) is arranged symmetrically with respect to the central axis of the spray frame (14).

7. The cleaning device for hydraulic cylinder production and processing according to claim 1 is characterized in that: The motor (18) is used in conjunction with a conveyor belt (19), and the inner side of the conveyor belt (19) is arranged in a grid shape.