Turbine blade printing laser positioning assembly

Abstract

The utility model provides a turbine blade printing laser positioning assembly, which relates to the technical field of machining, solves the problem of cooling treatment of existing large-scale mechanical equipment, and comprises a laser positioning assembly, a scanning assembly and a printing assembly, the printing assembly prints turbine blades along directional coordinates and comprises concave supports supported on the ground, the concave supports are arranged at the four corners of an outer frame support, and a trapezoidal base is installed in the middle of the top end of the outer frame support. The supporting state of the outer frame support and the trapezoidal support is adopted to ensure that the pneumatic pressure cylinders on the two sides stretch out and draw back in the front-back direction after cross beam connection, the pneumatic pressure cylinders stretch out and draw back in the front-back direction to coordinate overturning of the steering motor, and the overturning state of the scanning and positioning base is used for controlling conversion of the scanning and positioning base.

Description

Technical Field

[0001] The utility model belongs to the technical field of turbine blade laser processing, and more specifically, particularly relates to a turbine blade printing laser positioning component. Background Art

[0002] Turbine blades are an important component of the turbine section of a gas turbine engine. The high-speed rotating blades are responsible for drawing high-temperature and high-pressure airflow into the burner to maintain the operation of the engine. In order to ensure stable and long-term operation under extreme conditions of high temperature and high pressure, turbine blades are often forged with high-temperature alloys and cooled in different ways, such as internal airflow cooling, boundary layer cooling, or thermal barrier coatings to protect blades, to ensure reliability during operation. In steam turbine engines and gas turbine engines, metal fatigue of blades is the main cause of engine failure. Strong vibration or resonance may cause metal fatigue. Engineers often use friction dampers to reduce the damage to blades caused by these factors.

[0003] After searching, it was found that the application number is: CN201721872615.9, a safe, efficient and easy-to-cool 3D printer, and its content is: The utility model discloses a safe, efficient and easy-to-cool 3D printer, including a printer body, a raw material tank, a feed pipe, a pad, an LED lamp, a finished product outlet frame, a heat dissipation fan, a warmer, a USB interface, a heat dissipation strip, a pen bag and a hook. The top of the printer body is connected to the raw material tank through a feed pipe, and a feed inlet is provided at the top of the raw material tank. The output shaft of the stirring motor is connected to the rotating shaft, and multiple groups of stirring blades are installed on the rotating shaft. A pad is provided on one side of the top of the printer body, and a finished product outlet frame is provided at the bottom of the printer body. A heat dissipation fan and a warmer are provided on the inner wall of the finished product outlet frame, an LED lamp is provided on the front of the printer body, and a pen bag is also provided on the front of the printer body. Hooks are provided on both sides of the printer body, and heat dissipation strips are provided under the hooks.

[0004] The utility model listed avoids the precipitation of raw materials affecting the effect of subsequent 3D printing. According to the actual situation, the printed finished product is cooled or kept warm by the cooling fan and the insulator, so as to improve the effect of subsequent processing of 3D printing;

[0005] 1) Most traditional printing equipment is more suitable for printing 3D models, but it is not suitable for laser positioning in some high-precision printing solutions for turbine fans. Previously, although the laser printing link used probe scanning to scan, this scanning was only two-dimensional. Once the printing state of the turbine fan blades in three-dimensional space is taken into consideration, it is necessary to raise and lower the infrared laser that plays a positioning function to perform depth scanning. This requires the laser probe to be able to successfully achieve the same scanning detection solution in a two-dimensional plane in a three-dimensional space;

[0006] 2) Conventional scanning and laser detection methods require flexibility in laser scanning detection of finished turbine fan products, which requires ensuring that one of the laser positioning components can try to move layer by layer along the turbine blade printing stage to ensure that the two-dimensional laser positioning point can play a positioning effect in the three-dimensional space in depth;

[0007] 3) It is difficult to locate the printing coordinates of traditional turbine blades when equipped with a printer. Traditional coordinate positioning relies on sensors such as ultrasound or simulated infrared rays. Such waves are easily disturbed, resulting in inaccurate positioning during printing. In addition, during the laser positioning process of the turbine blades, it is easy to cause the laser positioning and the printing components to be incompatible.

[0008] Therefore, in view of this, the existing structure and defects are studied and improved, and a turbine blade printing laser positioning component is provided, in order to achieve a more practical purpose. Utility Model Content

[0009] In order to solve the above technical problems, the utility model provides a turbine blade printing laser positioning component to solve the positioning problem in the existing turbine blade printing process.

[0010] The purpose and effect of the turbine blade printing laser positioning assembly of the utility model are achieved by the following specific technical means:

[0011] Including laser positioning component, scanning component and printing component;

[0012] The laser positioning component and the scanning component form a two-dimensional orientation purpose;

[0013] The printing assembly prints the turbine blade along the directional coordinates;

[0014] The printing assembly includes a concave bracket supported by the ground, the concave bracket is arranged at the four corners of the outer frame bracket, a trapezoidal base is installed in the middle of the top of the outer frame bracket, a linkage screw rod for vertical lifting is arranged in the middle of the top of the trapezoidal base, a linear sliding support plate for horizontal pushing is arranged in the middle of the top of the rod body of the linkage screw rod, and trapezoidal brackets are installed on both sides of the top of the outer frame bracket;

[0015] The scanning assembly is arranged in the middle of the back of the outer frame bracket, and includes an electric telescopic cylinder arranged in the middle of the outer frame bracket;

[0016] A telescopic connecting rod for lifting is installed at the top of the cylinder body of the electric telescopic cylinder, a scanning side plate is installed laterally on the side wall of the telescopic connecting rod, a laser scanning positioning plate is provided on the surface of the scanning side plate, and a laser positioning tube for positioning is installed laterally in the middle of the laser scanning positioning plate.

[0017] As a preferred solution of the utility model: the tube emitting ends of the laser positioning tube are respectively visible on the plate surface surrounded by the outer frame bracket, wherein the middle part of the scanning side plate is hinged with an angle adjustment roller, the axial end of the angle adjustment roller feedback presents the scanning side plate angle, and a square support plate for lifting is installed in the middle part of the outer frame bracket, and the top two sides of the square support plate are both set with the laser positioning tube induction.

[0018] As a preferred solution of the utility model: the laser positioning assembly includes a crossbeam arranged in the middle of the top end of the trapezoidal bracket, and pneumatic cylinders are respectively supported on both sides of the bottom of the crossbeam, and a steering motor is provided at the telescopic end of the pneumatic cylinder, and a pneumatic cylinder is installed at the output end of the steering motor, and one end of the pneumatic cylinder is provided with a scanning positioning base through a linkage with a motor.

[0019] As a preferred solution of the utility model: a laser transceiver for capturing positioning points is installed at one end of the scanning positioning base, a transceiver unit is installed on the surface of the laser transceiver, and the laser transceiver and the corresponding laser positioning tube form infrared coordinate positioning.

[0020] As a preferred solution of the utility model: a printer group is installed laterally in the middle of the linear sliding support plate;

[0021] The printer assembly comprises a connecting protrusion arranged transversely on the surface of a linear sliding support plate, a linear sliding rod is installed transversely on the surface of the connecting protrusion, and a lead screw motor for position translation change is arranged on the side walls of the rod bodies of the two linear sliding rods.

[0022] As a preferred solution of the utility model: a print shaping head is installed in the middle of the linear slide rod, a sensing probe for capturing positioning coordinates is installed on the surface of the print shaping head, and the bottom of the sensing probe is connected to a coordinate sensing device integrated in a square support plate.

[0023] As a preferred solution of the utility model: a fine-tuning motor for linear pushing is installed on the back of the square support plate, a driving screw is provided at the output end of the fine-tuning motor, and sliding struts are provided on both sides of the bottom of the driving screw, and the square support plate is set to slide linearly along the sliding struts by being constrained by the driving screw.

[0024] Compared with the prior art, the utility model has the following beneficial effects:

[0025] Beneficial effects of the utility model:

[0026] 1) The support state of the outer frame bracket and the trapezoidal bracket is ensured to realize the front and rear extension of the pneumatic cylinders on both sides after being restricted by the crossbeam connection. The front and rear extension of the pneumatic cylinders is used to coordinate the flipping of the steering motor, and the flipping of the scanning and positioning base is controlled by the flipping of the scanning and positioning base. The square support plate and the sliding support rod are used to move forward and backward to provide power for the front and rear expansion of the square support plate, ensuring that the positioning area can capture the coordinates through the detection of the sensing probe and the square support plate below;

[0027] 2) By using the expansion of the transceiver unit, the detection state of the laser transceiver is analyzed to obtain the shared detection of the corresponding sensing probe placed on the square pallet, so as to promote the front and rear displacement extension of the telescopic connecting rod. After the expansion of the scanning side plate, the specific position is extended based on the electric telescopic cylinder to ensure that the positioning grid presented by the laser scanning positioning plate position is mapped on the square pallet position;

[0028] 3) In order to solve the problem of determining the positioning point in three-dimensional space proposed by the background technology, the electric telescopic cylinder in the scanning component controls the telescopic connecting rod to lift upward. During the lifting process, the position of the scanning side plate will be lifted together. This scanning side plate is a two-dimensional plane solution, and the lifting effect is also to create a plane three-dimensional process. Because the working principle of the 3D printer is basically a stack of pieces superimposed to form a three-dimensional model, therefore, using this feature, when making a turbine fan, it is necessary to regulate the combination of the scanning side plate and the laser scanning positioning plate, and then lift the telescopic connecting rod up and down to change the height of the two-dimensional positioning point, so that each layer of superimposed blades can complete the specific level of scanning detection and positioning effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is an overall schematic diagram of a turbine blade printing laser positioning component of the utility model.

[0030] Figure 2 It is a structural schematic diagram of a turbine blade printing laser positioning assembly scanning assembly of the utility model;

[0031] Figure 3 This is a schematic diagram of the structure of a sensing probe of a turbine blade printing laser positioning assembly of the utility model;

[0032] Figure 4 This is a schematic diagram of the structure of a transceiver unit of a turbine blade printing laser positioning assembly of the utility model;

[0033] Figure 5 It is a structural schematic diagram of a turbine blade printing laser positioning assembly scanning assembly of the utility model;

[0034] Figure 6 The utility model is a schematic diagram of a square support plate structure of a turbine blade printing laser positioning component.

[0035] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:

[0036] 1. Laser positioning assembly; 11. Crossbeam; 12. Pneumatic cylinder; 13. Steering motor; 15. Scanning positioning base; 16. Laser transceiver; 161. Transceiver unit;

[0037] 2. Scanning assembly; 21. Electric telescopic cylinder; 22. Telescopic connecting rod; 23. Scanning side plate; 24. Laser scanning positioning plate; 25. Laser positioning tube; 26. Angle adjustment roller;

[0038] 3. Printing assembly; 31. Concave bracket; 32. Outer frame bracket; 33. Trapezoidal base; 34. Linkage screw; 35. Linear sliding support plate; 36. Trapezoidal bracket; 37. Square support plate; 38. Fine-tuning motor; 39. Driving screw; 391. Sliding support rod;

[0039] 4. Printer assembly; 41. Connecting bump; 42. Linear slide; 43. Screw motor; 44. Print shaping head; 45. Sensing probe. DETAILED DESCRIPTION

[0040] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.

[0041] In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0042] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0043] Example:

[0044] As attached Figure 1 To Attachment Figure 6 As shown:

[0045] The utility model provides a turbine blade printing laser positioning component, comprising a laser positioning component 1, a scanning component 2 and a printing component 3;

[0046] The laser positioning component 1 and the scanning component 2 form a two-dimensional orientation purpose;

[0047] Printing component 3 prints turbine blades along directional coordinates;

[0048] The printing assembly 3 includes a concave bracket 31 supported on the ground, the concave bracket 31 is arranged at the four corners of the outer frame bracket 32, a trapezoidal base 33 is installed at the middle of the top of the outer frame bracket 32, a linkage screw rod 34 for vertical lifting is arranged at the middle of the top of the trapezoidal base 33, a linear sliding support plate 35 for horizontal pushing is arranged at the middle of the top of the linkage screw rod 34, and trapezoidal brackets 36 are installed on both sides of the top of the outer frame bracket 32;

[0049] The scanning assembly 2 is arranged in the middle of the back side of the outer frame bracket 32, and includes an electric telescopic cylinder 21 arranged in the middle of the outer frame bracket 32;

[0050] A telescopic connecting rod 22 for lifting is installed at the top of the cylinder body of the electric telescopic cylinder 21, and a scanning side plate 23 is installed laterally on the side wall of the telescopic connecting rod 22. A laser scanning positioning plate 24 is provided on the surface of the scanning side plate 23, and a laser positioning tube 25 for positioning is installed laterally in the middle of the laser scanning positioning plate 24.

[0051] In this embodiment: the tube emitting ends of the laser positioning tube 25 are respectively visible on the plate surface surrounded by the outer frame bracket 32, wherein the middle part of the scanning side plate 23 is hinged with an angle adjustment roller 26, and the axial end of the angle adjustment roller 26 feedback presents the angle of the scanning side plate 23, and a square support plate 37 for lifting is installed in the middle part of the outer frame bracket 32, and the top two sides of the square support plate 37 are both set to sense the laser positioning tube 25.

[0052] The outer frame bracket 32 ​​and the axial rotation state of the angle adjustment roller 26 are used to change the detection angle of the scanning side plate 23, and the laser capture points mapped by the square support plate 37 and the laser positioning tube 25 are used to accurately position the turbine blades when printing.

[0053] In this embodiment: the laser positioning assembly 1 includes a crossbeam 11 arranged in the middle of the top of the trapezoidal bracket 36, and pneumatic cylinders 12 are respectively supported on both sides of the bottom of the crossbeam 11. A steering motor 13 is provided at the telescopic end of the pneumatic cylinder 12, and the output end of the steering motor 13 is installed with the pneumatic cylinder 12. One end of the pneumatic cylinder 12 is linked to a scanning positioning base 15 through a motor.

[0054] The pneumatic cylinder 12 and the steering motor 13 cooperate with each other to ensure that the positioning function is performed, and the position of the scanning and positioning base 15 is positioned, and then the coordinates are determined and sensed.

[0055] In this embodiment: a laser transceiver 16 for capturing positioning points is installed at one end of the scanning positioning base 15, and a transceiver unit 161 is installed on the surface of the laser transceiver 16. The laser transceiver 16 and the corresponding laser positioning tube 25 form infrared coordinate positioning.

[0056] Through the tube scanning presentation of the transceiver unit 161 and the laser positioning tube 25, the coordinate system of the specific location of the printing component 3 can be directed.

[0057] In this embodiment: a printer group 4 is installed laterally in the middle of the linear sliding support plate 35;

[0058] The printer group 4 includes a connecting protrusion 41 arranged transversely on the surface of the linear sliding support plate 35, and a linear slide rod 42 is installed transversely on the surface of the connecting protrusion 41. The side walls of the rod bodies of the two linear slide rods 42 are provided with a screw motor 43 for position translation change.

[0059] Two linear slide bars 42 are used to realize the coordinated movement of the lead screw motor 43, ensuring that the printer group 4 is moved to a designated location before printing out the required turbine blades.

[0060] In this embodiment: a print shaping head 44 is installed in the middle of the linear slide 42, and a sensing probe 45 for capturing positioning coordinates is installed on the surface of the print shaping head 44, and the bottom of the sensing probe 45 is connected to the coordinate sensing device integrated in the square support plate 37.

[0061] The printing shaping head 44 and the sensing probe 45 cooperate with each other to ensure the specific turbine blade printing coordinates where the sensing probe 45 is located.

[0062] In this embodiment: a fine-tuning motor 38 for linear pushing is installed on the back of the square support plate 37, a driving screw 39 is provided at the output end of the fine-tuning motor 38, and sliding struts 391 are provided on both sides of the bottom of the driving screw 39. The square support plate 37 is set to slide linearly along the sliding struts 391 by being constrained by the driving screw 39.

[0063] By using the drive screw 39 and the sliding support rod 391, the final template position is positioned and then maintained after being driven by the drive screw 39.

[0064] Step 1: Laser positioning ensures the printing coordinates of the turbine blades;

[0065] First, the personnel extend the electric telescopic cylinder 21, and the rod structure of the telescopic connecting rod 22 controls the laser positioning tube 25 to scan the tube and realize feedback expansion according to the rod structure of the laser scanning positioning plate 24, thereby realizing the cylinder extension and contraction of the corresponding pneumatic pressure cylinder 12, thereby completing the direction conversion of the steering motor 13, and finally, according to the flipping of the scanning positioning base 15, the flipping and expansion of the laser transceiver 16 are regulated to form the position probe of the laser transceiver 16 for positioning to a specific direction, and then after the expansion of the square support plate 37, the direction of the laser transceiver 16 is fine-tuned, and the feedback of the transceiver unit 161 is used to ensure that the positioning needs to print the turbine blades. In addition, the laser positioning component 1 senses the state, thereby completing the conversion of the laser model to the surface grid of the square support plate 37, and the combination of the two forms a coordinate system;

[0066] Step 2: Ensure that the sensing probe 45 can locate and scan the coordinates presented on the square support plate 37;

[0067] Personnel need to rely on this positioning perception coordinate to transmit the signal to the printing shaping head 44 with 3D printing function. Through the output end transmission state of the linear slide bar 42 and the lead screw motor 43, ensure that the printing component 45 can capture the coordinate point of the printing. At this time, the user uses the specific personnel needs to scan the transparent coordinates of the positioning base 15 and the laser transceiver 16, and prints after the coordinates are transparent. In addition, according to the forward and backward sliding of the linear slide bar 42, the printing shaping head 44 is pushed down, and the corresponding specific detection state is shared to realize the corresponding perception probe analysis, ensuring that the designated transceiver positioning end of the laser transceiver 16 is shared;

[0068] The position of the sensing probe 45 is changed by the corresponding screw motor 43 to form a three-in-one positioning, ensuring that the specific printing point of the turbine blade is finally determined by laser positioning during the printing stage.

[0069] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

Claims

1. A turbine blade printing laser positioning assembly, comprising a laser positioning assembly (1), a scanning assembly (2) and a printing assembly (3); The laser positioning component (1) and the scanning component (2) form a two-dimensional orientation object; The printing component (3) prints the turbine blade along the directional coordinates; Features: The printing assembly (3) comprises a concave bracket (31) supported by the ground, the concave bracket (31) being arranged at the four corners of the outer frame bracket (32), a trapezoidal base (33) being installed at the middle of the top end of the outer frame bracket (32), a linkage screw rod (34) for vertical lifting being provided at the middle of the top end of the trapezoidal base (33), a linear sliding support plate (35) for horizontal pushing being provided at the middle of the top end of the rod body of the linkage screw rod (34), and trapezoidal brackets (36) being installed at both sides of the top of the outer frame bracket (32); The scanning assembly (2) is arranged in the middle of the back side of the outer frame bracket (32), and comprises an electric telescopic cylinder (21) arranged in the middle of the outer frame bracket (32); A telescopic connecting rod (22) for lifting and lowering is installed at the top of the cylinder body of the electric telescopic cylinder (21), a scanning side plate (23) is installed transversely on the side wall of the telescopic connecting rod (22), a laser scanning positioning plate (24) is provided on the surface of the scanning side plate (23), and a laser positioning tube (25) for positioning is installed transversely in the middle of the laser scanning positioning plate (24).

2. The turbine blade printing laser positioning assembly according to claim 1, characterized in that: The tube emitting ends of the laser positioning tube (25) are respectively visible on the plate surface surrounded by the outer frame bracket (32), wherein the middle part of the scanning side plate (23) is hinged with an angle adjustment roller (26), and the axial end of the angle adjustment roller (26) feedback presents the angle of the scanning side plate (23), and the middle part of the outer frame bracket (32) is installed with a square support plate (37) for lifting, and the top two sides of the square support plate (37) are both set with induction with the laser positioning tube (25).

3. The turbine blade printing laser positioning assembly according to claim 1, characterized in that: The laser positioning assembly (1) comprises a crossbeam (11) arranged at the middle of the top end of a trapezoidal bracket (36), and pneumatic cylinders (12) are respectively supported on both sides of the bottom of the crossbeam (11), and a steering motor (13) is provided at the telescopic end of the pneumatic cylinder (12), and the output end of the steering motor (13) is installed with the pneumatic cylinder (12), and one end of the pneumatic cylinder (12) is provided with a scanning positioning base (15) through a motor linkage.

4. The turbine blade printing laser positioning assembly as claimed in claim 3, characterized in that: A laser transceiver (16) for capturing positioning points is installed at one end of the scanning positioning base (15), a transceiver unit (161) is installed on the surface of the laser transceiver (16), and the laser transceiver (16) and the corresponding laser positioning tube (25) form infrared coordinate positioning.

5. The turbine blade printing laser positioning assembly according to claim 1, characterized in that: A printer group (4) is laterally mounted in the middle of the linear sliding support plate (35); The printer group (4) comprises a connecting protrusion (41) arranged transversely on the surface of a linear sliding support plate (35), a linear sliding rod (42) is installed transversely on the surface of the connecting protrusion (41), and a screw motor (43) for position translation change is arranged on the side walls of the rod bodies of the two linear sliding rods (42).

6. The turbine blade printing laser positioning assembly as claimed in claim 5, characterized in that: A printing shaping head (44) is installed in the middle of the linear slide (42), and a sensing probe (45) for capturing positioning coordinates is installed on the surface of the printing shaping head (44), and the bottom of the sensing probe (45) is connected to a coordinate sensing device integrated in the square support plate (37).

7. The turbine blade printing laser positioning assembly as claimed in claim 6, characterized in that: A fine-tuning motor (38) for linear pushing is installed on the back of the square support plate (37), and a driving screw (39) is provided at the output end of the fine-tuning motor (38). Both sides of the bottom of the driving screw (39) are correspondingly provided with sliding struts (391). The square support plate (37) is linearly slidable along the sliding struts (391) by being constrained by the driving screw (39).

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