Welding machine for steel belt

By designing the sprinkler components and moving components in the crossbeam in the steel belt welding machine, the problem of difficulty in applying welding powder quickly by the steel belt welding machine is solved, and the welding efficiency and accuracy are improved, and it is suitable for steel belt welding of different widths.

CN222307755UActive Publication Date: 2025-01-07TANGSHAN JINYU TIANCAI PIPE TECH CO LTD
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Patent Information

Application Number
CN202421144333.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2025-01-07
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

When welding the ends of the existing steel strip welding machines, it is difficult to quickly apply welding powder to different positions, reducing welding efficiency.

Method used

A steel belt welding machine is designed, using a sprinkler assembly with a receiving groove and a discharge port in the beam. The amount of welding powder is realized through rotating rollers and handwheels, and the position of the beam is adjusted by moving the assembly to Adapt to different steel belt widths, combining positioning cylinders and sliding positioning rods to ensure welding accuracy.

Benefits of technology

The rapid application of welding powder at different positions of the weld is achieved, the welding efficiency is improved, and the welding needs for steel strips of different widths are met through the cooperation of the rotating handwheel and the sliding positioning rod, and the welding accuracy is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a welding machine for a steel belt, and belongs to the technical field of steel plate welding, the welding machine comprises a base, the steel belt to be welded is placed on the base, a welding mechanism for welding the steel belt is further installed on the base, the welding mechanism comprises a cross beam installed above the base, the length of the cross beam is not smaller than the width of the steel belt, and the cross beam is arranged on the base. A containing groove used for being filled with welding powder is formed in the cross beam, a discharging port is formed in the side, close to the steel belt, of the cross beam in a penetrating mode, the length direction of the discharging port is parallel to the width direction of the steel belt, and a spraying assembly enabling the welding powder to be quantitatively sprayed out in the length direction of the discharging port is further installed on the cross beam. The welding powder spraying device has the effect of quickly spraying the welding powder.
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Description

Technical Field

[0001] The present application relates to the technical field of steel plate welding, and in particular to a butt welding machine for steel strip welding. Background Art

[0002] In the process of steel pipe production, it is necessary to form steel pipes through continuous processing of steel strips. After the steel strip production is completed, it is usually necessary to neatly cut the two ends of the steel strip first, and then weld the ends of the steel strip to ensure the continuous use of the steel strip.

[0003] At present, relevant welding machines, for example, a Chinese patent with authorization announcement number CN215658639U, discloses a steel plate welding machine, including a welding head, the welding head includes a welding frame, the front and rear sides of the welding frame are respectively provided with a flux powder pipeline and a translation connecting frame, the flux powder pipeline is used for unloading flux powder, the translation connecting frame is connected to a translation device to realize the translation of the welding frame, and a telescopic welding gun is arranged in the center of the welding frame.

[0004] When the welding machine in the related art performs welding work on the end joint of the steel strip, the process of applying welding powder to the welding joint needs to be sprinkled from one end of the weld to the other end. It is difficult to quickly sprinkle welding powder on different weld positions, which reduces the efficiency of the welding work. Utility Model Content

[0005] In order to quickly apply welding powder to different weld positions and improve welding efficiency, the present application provides a steel strip welding machine.

[0006] The present application provides a steel strip welding machine that adopts the following technical solution:

[0007] A steel strip welding machine comprises a base, on which a steel strip to be welded is placed, and a welding mechanism for welding the steel strip is also installed on the base, the welding mechanism comprises a crossbeam installed above the base, the length of the crossbeam is not less than the width of the steel strip, a receiving groove for filling welding powder is provided in the crossbeam, a discharge port is provided through the side of the crossbeam close to the steel strip, the length direction of the discharge port is parallel to the width direction of the steel strip, and a sprinkling component for quantitatively sprinkling welding powder along the length direction of the discharge port is also installed on the crossbeam.

[0008] By adopting the above technical solution, when welding the steel strip, it is necessary to first sprinkle welding powder on the welding seam and then weld. The welding powder in the receiving tank is quantitatively sprinkled along the length direction of the discharge port through the sprinkling component, so that the welding powder can fall on different positions of the weld at the same time, which has the advantages of fast sprinkling and welding, and improves welding efficiency.

[0009] Optionally, the spreading assembly includes a rotating roller rotatably installed on one side of the receiving groove close to the discharge port, the length direction of the rotating roller is parallel to the length direction of the receiving groove, the side wall of the rotating roller is provided with a powder groove, the powder groove is parallel to the length direction of the rotating roller, the powder groove is relatively punctual with the discharge port so that welding powder is sprinkled from the discharge port, a rotating shaft is coaxially fixed at the axis of the rotating roller, and one end of the rotating shaft extends out of a cross beam.

[0010] By adopting the above technical solution, the welding powder in the containing tank will first enter the powder tank. As the rotating roller rotates, the powder tank is aligned with the discharge port, and the welding powder flows out from the discharge port, achieving the effect of quickly sprinkling welding powder.

[0011] Optionally, a handwheel is coaxially fixed to one end of the rotating shaft extending out of the cross beam.

[0012] By adopting the above technical solution, the rotation of the rotating roller can be further facilitated by rotating the hand wheel to achieve the sprinkling of welding powder.

[0013] Optionally, the hand wheel is provided with scale lines, and the scale lines coincide with the projection of the powder trough in the horizontal direction.

[0014] By adopting the above technical solution, the position of the powder groove on the rotating roller can be determined by observing the scale line, which facilitates rapid material unloading.

[0015] Optionally, a positioning rod is slidably installed at the discharge port, the positioning rod is parallel to the length direction of the beam, one end of the positioning rod extends into the discharge port, and the width of the positioning rod is the same as the length of the discharge port, and the other end of the positioning rod extends out of the beam and is located below the handwheel.

[0016] By adopting the above technical solution, the hand wheel is rotated to align the scale line on the hand wheel with the positioning rod. At this time, the powder trough is aligned with the discharge port, which is convenient for rapid unloading. The discharge length at the discharge port can be adjusted by sliding the positioning rod to meet the needs of sprinkling welding powder on steel strips of different widths.

[0017] Optionally, the welding mechanism also includes a positioning assembly for positioning the steel strip, the positioning assembly including a fixed plate fixed on the base and a movable plate slidably mounted on the base, the fixed plate and the movable plate are arranged opposite to each other and are both parallel to the length direction of the steel strip, one side of the steel strip abuts against the movable plate, and the other side abuts against the fixed plate, a positioning cylinder is fixed on the side of the movable plate away from the steel strip, and the output end of the positioning cylinder is fixed to the movable plate.

[0018] By adopting the above technical solution, the positioning assembly clamps the two sides of the steel strip so that the ends of the steel strip are relatively aligned, which is convenient for welding.

[0019] Optionally, the welding mechanism also includes a moving component that enables the crossbeam to slide along the length direction of the steel strip, the moving component includes a moving plate fixed to the crossbeam, a pulley is fixed to the side of the moving plate close to the fixed plate, a sliding groove is opened in the length direction of the fixed plate, and the pulley is slidably connected to the sliding groove.

[0020] By adopting the above technical solution, due to the long length of the steel strip, the resting position of the end of the steel strip when placed on the base may change. The position of the crossbeam can be adjusted by moving the component so that the crossbeam is just above the gap in the steel strip to meet the welding accuracy.

[0021] Optionally, the welding mechanism also includes a welding assembly, which includes a telescopic welding gun slidably mounted on a crossbeam, a connecting arm fixedly mounted on the telescopic welding gun, a limiting block fixed at one end of the connecting arm away from the telescopic welding gun, a limiting groove is provided in the length direction of the crossbeam, and the limiting block is slidably connected to the limiting groove.

[0022] By adopting the above technical solution, the welding assembly welds the gap at the steel strip, and the telescopic welding gun moves along the width direction of the steel strip to achieve rapid welding.

[0023] In summary, the present application includes at least one of the following beneficial technical effects:

[0024] 1. When welding steel strips, welding powder needs to be sprinkled on the weld seam before welding. The welding powder in the receiving tank is quantitatively sprinkled along the length direction of the discharge port through the sprinkling component, so that the welding powder can fall on different positions of the weld seam at the same time, which has the advantage of quickly sprinkling welding powder and improving welding efficiency;

[0025] 2. The rotating hand wheel can be used to further facilitate the rotation adjustment of the rotating roller to achieve the application of welding powder;

[0026] 3. Due to the long length of the steel strip, the resting position of the end of the steel strip when placed on the base may change. The position of the crossbeam is adjusted by moving the assembly so that the crossbeam is just above the gap in the steel strip to meet the welding accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a structural diagram of the base, welding mechanism and steel belt.

[0028] Figure 2 is a cross-sectional view of the spray assembly.

[0029] Figure 3 It is a structural diagram of the mobile component.

[0030] Explanation of the accompanying drawings: 1. base; 2. welding mechanism; 21. positioning assembly; 211. fixed plate; 212. movable plate; 213. positioning cylinder; 22. crossbeam; 221. feeding port; 222. containing slot; 223. discharging port; 224. sliding port; 23. spreading assembly; 231. rotating roller; 232. powder slot; 233. rotating shaft; 234. hand wheel; 2341. scale line; 235. positioning rod; 24. moving assembly; 241. moving plate; 242. pulley; 243. sliding slot; 25. welding assembly; 251. limiting slot; 252. lead screw; 253. motor; 254. limiting block; 255. connecting arm; 256. telescopic welding gun; 3. steel belt. DETAILED DESCRIPTION

[0031] The following is combined with Figure 1-3 This application is described in further detail.

[0032] The embodiment of the present application discloses a welding machine for a steel strip.

[0033] Reference Figure 1 and Figure 2 A steel strip welding machine includes a base 1 for horizontally placing a steel strip 3, the butt joint of two adjacent steel strips 3 is a welding seam, a welding mechanism 2 is installed on the base 1, the welding mechanism 2 includes a positioning component 21, the positioning component 21 limits the steel strip 3, so that the butt joint of the steel strip 3 is aligned, the welding mechanism 2 also includes a beam 22 located above the base 1 and a spraying component 23 installed on the beam 22, the spraying component 23 quickly sprays welding powder on the welding seam, so that the weld falls on different positions of the welding seam at the same time, improves the spraying efficiency, and then improves the welding efficiency of the steel strip 3.

[0034] Reference Figure 1 The positioning assembly 21 includes a fixed plate 211 vertically fixed on the upper surface of the base 1, and the fixed plate 211 is arranged along the length direction of the base 1. A movable plate 212 is also vertically installed on the base 1. The movable plate 212 is parallel to the fixed plate 211 and arranged opposite to the fixed plate 211. When the steel strip 3 is welded, the steel strip 3 is located between the fixed plate 211 and the movable plate 212. A horizontally arranged positioning cylinder 213 is fixed on the side of the movable plate 212 away from the steel strip 3. The output end of the positioning cylinder 213 is fixedly connected to the movable plate 212, so that the movable plate 212 can slide horizontally on the base 1. The movable plate 212 is pressed against the side of the steel strip 3 by the extension and contraction of the positioning cylinder 213, so that the welding seam of the steel strip 3 is aligned.

[0035] Reference Figure 2A crossbeam 22 is horizontally arranged above the base 1, and the length direction of the crossbeam 22 is parallel to the width direction of the steel strip 3. A feeding port 221 is provided on the upper surface of the crossbeam 22, and a receiving groove 222 is provided inside the crossbeam 22. The feeding port 221 is connected with the receiving groove 222, and welding powder can be filled into the receiving groove 222 through the feeding port 221. A discharge port 223 is provided on the lower surface of the crossbeam 22, and the discharge port 223 is provided along the length direction of the crossbeam 22 and is connected with the receiving groove 222.

[0036] The spreading assembly 23 includes a rotating roller 231 rotatably installed in the beam 22, the axis of the rotating roller 231 is parallel to the length direction of the beam 22, and the rotating roller 231 is located on the side of the receiving groove 222 close to the discharge port 223. The circumferential wall of the rotating roller 231 is provided with a plurality of powder grooves 232, the length directions of the powder grooves 232 are all parallel to the length direction of the rotating roller 231, and the plurality of powder grooves 232 are symmetrically arranged about the axis of the rotating roller 231. When the powder grooves 232 are aligned with the discharge port 223, the welding powder in the powder grooves 232 falls out through the discharge port 223. When the powder grooves 232 are not aligned with the discharge port 223, the welding powder in the receiving groove 222 will not flow out from the discharge port 223, thereby achieving the effect of quantitative powder spreading.

[0037] Reference Figure 1 and Figure 2 A rotating shaft 233 is coaxially fixed at the axis of the rotating roller 231, and one end of the rotating shaft 233 horizontally penetrates the side wall of the protruding beam 22. A circular hand wheel 234 is coaxially fixed to the end of the rotating shaft 233 protruding from the beam 22. The hand wheel 234 has a scale line 2341, and the scale line 2341 coincides with the horizontal projection of the position of the powder trough 232. By turning the hand wheel 234, it is convenient to rotate the rotating roller 231, and it is convenient to determine the rotation position of the powder trough 232 for quantitative powder sprinkling.

[0038] A sliding opening 224 is also provided on one side of the crossbeam 22 near the hand wheel 234, and the sliding opening 224 is connected with the material discharge opening. The sliding opening 224 is located below the hand wheel 234, and a horizontally arranged positioning rod 235 is slidably installed in the sliding opening 224. The positioning rod 235 can be horizontally extended into the material discharge opening. The width of the positioning rod 235 is the same as the width of the material discharge opening. By sliding the positioning rod 235 horizontally, the material discharge length of the material discharge opening can be adjusted to meet the powder spreading work at the welding part of the steel strip 3 of different widths. When the scale line 2341 on the hand wheel 234 is aligned with the positioning rod 235, it means that the powder trough 232 is aligned with the material discharge opening.

[0039] Reference Figure 3 Since the placement positions of different steel strips 3 on the base 1 will change, a moving component 24 is installed between the crossbeam 22 and the fixed plate 211. The moving component 24 enables the discharge port 223 to be aligned with welds at different positions to meet the requirements of spraying work on welds at different positions.

[0040] The moving assembly 24 includes a moving plate 241 sliding on the fixed plate 211, the moving plate 241 is vertically arranged, and the moving plate 241 is fixedly connected to one end of the beam 22 away from the hand wheel 234, the moving plate 241 is located on the side of the fixed plate 211 away from the steel belt 3, and the upper and lower ends of the moving plate 241 are extended toward the side close to the fixed plate 211, and the side of the moving plate 241 close to the fixed plate 211 is fixed with a pulley 242, and the upper and lower sides of the fixed plate 211 are provided with a slide groove 243, the slide groove 243 is opened along the length direction of the fixed plate 211, and the pulley 242 is slidably connected with the slide groove 243. By toggling the moving plate 241, the horizontal position adjustment of the beam 22 can be realized, thereby enhancing the applicability of the powder spreading work.

[0041] Reference Figure 2 and Figure 3 The welding mechanism 2 also includes a welding assembly 25. When the welding powder is applied, the welding assembly 25 welds the joint of the steel strip 3. The welding assembly 25 includes a limit groove 251 opened on two parallel side walls of the beam 22. The limit groove 251 is opened parallel to the length direction of the beam 22. A lead screw 252 is rotatably installed in the limit groove 251. The lead screw 252 is parallel to the length direction of the limit groove 251. One end of the lead screw 252 extends out of the limit groove 251 and is fixed with a motor 253, the motor 253 is fixed on the side wall of the beam 22, and a limit block 254 is slidably installed on the lead screw 252. The limit block 254 can slide horizontally along the length direction of the limit slot 251. A connecting arm 255 is fixed on the side of the limit block 254 away from the limit slot 251. The connecting arm 255 extends toward the direction close to the base 1. A telescopic welding gun 256 is fixed on the end of the connecting arm 255 away from the beam 22. The telescopic welding gun 256 is arranged relative to the position of the discharge port 223. When the motor 253 drives the lead screw 252 to rotate, the limit block 254 slides along the length direction of the limit slot 251, so that the telescopic welding gun 256 can move along the length direction of the welding seam to achieve welding.

[0042] The implementation principle of a steel strip welding machine in the embodiment of the present application is as follows:

[0043] When it is necessary to weld the joint of the steel strip 3 on the base 1, the positioning component 21 limits the steel strip 3 so that the welding seam of the steel strip 3 is aligned, and the moving component 24 moves the beam 22 to the top of the welding seam so that the discharge port 223 is opposite to the welding seam, and then the positioning rod 235 is slid to make the length of the discharge port 223 consistent with the width of the steel strip 3, and then the hand wheel 234 is rotated to align the powder trough 232 with the discharge port 223. At this time, the welding powder in the receiving groove 222 falls on the welding seam, realizing rapid and quantitative application of welding powder, and then the motor 253 drives the telescopic welding gun 256 to move along the length direction of the beam 22 to realize welding.

[0044] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A steel strip welding machine, comprising a base (1), on which a steel strip (3) to be welded is placed, characterized in that: The base (1) is also provided with a welding mechanism (2) for welding the steel strip (3). The welding mechanism (2) comprises a crossbeam (22) installed above the base (1). The length of the crossbeam (22) is not less than the width of the steel strip (3). A receiving groove (222) for filling welding powder is provided in the crossbeam (22). A discharge port (223) is provided through the side of the crossbeam (22) close to the steel strip (3). The length direction of the discharge port (223) is parallel to the width direction of the steel strip (3). The crossbeam (22) is also provided with a spraying assembly (23) for spraying welding powder quantitatively along the length direction of the discharge port (223).

2. A steel strip welding machine according to claim 1, characterized in that: The spraying assembly (23) comprises a rotating roller (231) rotatably mounted on a side of the containing groove (222) close to the discharge port (223); the length direction of the rotating roller (231) is parallel to the length direction of the containing groove (222); a powder groove (232) is provided on the side wall of the rotating roller (231); the powder groove (232) is parallel to the length direction of the rotating roller (231); the powder groove (232) is relatively aligned with the discharge port (223) so that welding powder is sprayed out from the discharge port (223); a rotating shaft (233) is coaxially fixed at the axis of the rotating roller (231); one end of the rotating shaft (233) extends out of the crossbeam (22).

3. A steel strip welding machine according to claim 2, characterized in that: A hand wheel (234) is coaxially fixed to one end of the rotating shaft (233) extending out of the cross beam (22).

4. A steel strip welding machine according to claim 3, characterized in that: The hand wheel (234) is provided with a scale line (2341), and the scale line (2341) coincides with a projection of the powder tank (232) in the horizontal direction.

5. A steel strip welding machine according to claim 3, characterized in that: A positioning rod (235) is also slidably mounted at the discharge port (223). The positioning rod (235) is parallel to the length direction of the crossbeam (22). One end of the positioning rod (235) extends into the discharge port (223). The width of the positioning rod (235) is the same as the length of the discharge port (223). The other end of the positioning rod (235) extends out of the crossbeam (22) and is located below the hand wheel (234).

6. A steel strip welding machine according to claim 1, characterized in that: The welding mechanism (2) further comprises a positioning assembly (21) for positioning the steel strip (3), the positioning assembly (21) comprising a fixed plate (211) fixed on the base (1) and a movable plate (212) slidably mounted on the base (1), the fixed plate (211) and the movable plate (212) being arranged opposite to each other and parallel to the length direction of the steel strip (3), one side of the steel strip (3) abuts against the movable plate (212), and the other side abuts against the fixed plate (211), a positioning cylinder (213) is fixed on a side of the movable plate (212) away from the steel strip (3), and an output end of the positioning cylinder (213) is fixed to the movable plate (212).

7. A steel strip welding machine according to claim 6, characterized in that: The welding mechanism (2) further comprises a moving assembly (24) for enabling the crossbeam (22) to slide along the length direction of the steel strip (3); the moving assembly (24) comprises a moving plate (241) fixed to the crossbeam (22); a pulley (242) is fixed to one side of the moving plate (241) close to the fixed plate (211); a sliding groove (243) is provided in the length direction of the fixed plate (211); and the pulley (242) is slidably connected to the sliding groove (243).

8. A steel strip welding machine according to claim 1, characterized in that: The welding mechanism (2) further comprises a welding assembly (25), the welding assembly (25) comprising a telescopic welding gun (256) slidably mounted on the crossbeam (22), a connecting arm (255) fixedly mounted on the telescopic welding gun (256), a limiting block (254) fixedly mounted at one end of the connecting arm (255) away from the telescopic welding gun (256), a limiting groove (251) being provided in the length direction of the crossbeam (22), and the limiting block (254) being slidably connected to the limiting groove (251).