Polyester film waste recovery device

By adopting a combined cutting technology of the first crushing assembly and the second crushing assembly in the polyester film recycling device, combined with the movement of the guide plate and the cutting knife, the problems of incomplete crushing and blockage in film recycling are solved, and efficient cutting and Filtration improves recycling efficiency.

CN222309464UActive Publication Date: 2025-01-07ZHEJIANG HUAQING NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202421054533.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2025-01-07
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

In the production process of existing polyester films, the discarded or unqualified films are not completely crushed during recycling, and the long or strip-shaped films are likely to block the pipeline, affecting the recycling efficiency.

Method used

A polyester film waste recycling device is designed, including a first crushing assembly for vertical cutting and a second crushing assembly for longitudinal cutting, combined with the reciprocating movement of the guide plate and the cutting knife, the strip-shaped or ribbon-shaped film can be cut. Cut into small flakes and filter out flake waste materials suitable for recycling through the filter assembly.

Benefits of technology

The crushing quality is improved, ensuring that the waste is fully cut into small pieces, improving recycling efficiency, and effectively screening out materials suitable for recycling through the filter components, reducing the risk of blockage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a polyester film waste recovery device which comprises a shell, the shell is provided with a feeding port located on the top and a discharging port located on one side, a first crushing assembly is arranged at the feeding port of the shell, and the first crushing assembly comprises a crushing disc used for vertically cutting waste. The cutting direction of the crushing disc is parallel to the feeding direction of the feeding port, a guide plate with a guide surface is arranged below the crushing disc, the guide surface is provided with a highest end and a lowest end, the lowest end of the guide surface extends to the discharging port, a second crushing assembly is arranged at the discharging port, and the second crushing assembly is provided with a third crushing assembly. The second crushing assembly comprises a cutter used for longitudinally cutting waste materials, and the cutter vertically moves in a reciprocating mode relative to the outlet direction of the discharging port. The polyester film waste is cut in different directions through the first crushing assembly and the second crushing assembly, so that the waste can be cut into small pieces from long strip-shaped waste originally, and the crushing quality is improved.
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Description

Technical Field

[0001] The present application relates to the field of polyester film production, and in particular to a polyester film waste recycling device. Background Art

[0002] Polyester film is made of polyethylene terephthalate as raw material, which is made into thick sheets by extrusion and then made into a film material by biaxial stretching. This material is widely used in the fiberglass industry, building materials industry, printing industry, medical and health industry, etc.

[0003] The polyester film in the current market is prone to produce a lot of waste or substandard films during the production process. For the recycling of these waste or substandard films, they are generally directly crushed in one step. This method will result in incomplete crushing of the film and low crushing quality. In addition, since most of the films are in strips and belts with long lengths, they are easy to block the pipeline during feeding and discharging, affecting the recycling efficiency. Summary of the invention

[0004] The purpose of the utility model is to overcome the shortcomings of the prior art, to fully cut the discarded polyester film, and to provide a polyester film waste recycling device.

[0005] In order to achieve the above purpose, this application adopts the following technical solutions:

[0006] A polyester film waste recycling device comprises a shell, the shell having an inlet located at the top and an outlet located at one side, a first crushing assembly is arranged at the inlet of the shell, the first crushing assembly comprises a crushing disk for vertically cutting the waste, the cutting direction of the crushing disk is parallel to the feeding direction of the inlet, a guide plate with a guide surface is arranged below the crushing disk, the guide surface has a highest end and a lowest end, the lowest end of the guide surface extends to the outlet, a second crushing assembly is arranged at the outlet, the second crushing assembly comprises a cutter for longitudinally cutting the waste, the cutter moves back and forth vertically relative to the outlet direction of the outlet.

[0007] Preferably, a reset component capable of forcing the cutter to move in a direction away from the guide plate is further provided, the reset component comprising a reset member and a guide protrusion fixedly connected to the cutter, the shell is provided with a guide groove, the guide protrusion is located in the guide groove and can move in the guide groove, the reset member is located in the guide groove and is connected to the guide protrusion, and the reset member can force the cutter to have a tendency to move in a direction away from the guide plate.

[0008] Preferably, it also includes a filter assembly arranged below the discharge port, the filter assembly includes a swing rod rotatably arranged on the shell and a filter bag connected to the swing rod, the swing rod has a contact surface, and the guide protrusion can abut against the contact surface and push the swing rod to swing relative to the shell.

[0009] Preferably, when the filter assembly is not driven by external force, the abutment surface is located below the guide protrusion.

[0010] Preferably, the swing rod is detachably connected to the filter pocket.

[0011] Preferably, the first crushing assembly also includes a first driving member arranged on the shell, an active rod fixedly connected to the output shaft of the first driving member, and a driven rod relatively rotating with the active rod, the active rod is transmission-connected to the driven rod, and the crushing disc has multiple ones, all of which are arranged on the active rod and the driven rod.

[0012] Preferably, the second crushing assembly further comprises a second driving member for driving the cutter to reciprocate toward the guide plate, and the second driving member is drivingly connected to the cutter.

[0013] Preferably, the guide plate is rotatably connected to the shell, an elastic member is connected between the bottom wall of the discharge port and the back of the guide plate, and when the blade of the cutter abuts against the guide plate and continues to move toward the guide plate, the elastic member is in a force storage state.

[0014] Preferably, the guiding surface is a curved surface or a flat surface.

[0015] In summary, the utility model includes the following beneficial technical effects:

[0016] 1. By cutting the polyester film waste in different directions through the first crushing component and the second crushing component, the waste can be cut from a long strip into small pieces to improve the crushing quality.

[0017] 2. The filter assembly can filter small pieces of waste. When the cutting is insufficient, larger pieces of waste will remain on the filter assembly, and only smaller pieces of waste will be screened out for recycling. The larger pieces of waste left on the filter assembly can be poured into the feed port and cut again. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the device.

[0019] Figure 2 It is a schematic diagram of a partial cross-sectional structure of the device.

[0020] Figure 3 yes Figure 2Schematic diagram of the enlarged structure at point A in the middle.

[0021] Figure 4 yes Figure 1 Schematic diagram of the enlarged structure at point B in the middle.

[0022] Figure 5 It is a schematic diagram of the decomposed structure of the filter component.

[0023] Explanation of the reference numerals: 1. Shell; 11. Feed inlet; 12. Feed outlet; 2. First crushing assembly; 21. First driving member; 22. Active rod; 23. Driven rod; 24. Gear; 25. Crushing disc; 3. Guide plate; 31. Elastic member; 4. Second crushing assembly; 41. Cutter; 42. Second driving member; 43. Resetting member; 431. Resetting member; 432. Guide protrusion; 433. Guide groove; 5. Filter assembly; 51. Swinging rod; 52. Filter pocket; 53. Resistance surface; 54. Connecting rod; 55. Connecting groove. DETAILED DESCRIPTION

[0024] The directional terms such as up, down, left, right, front, back, front, back, top, bottom, etc. mentioned or may be mentioned in this specification are defined relative to the structures shown in the drawings. They are relative concepts and may change accordingly according to their different positions and different usage states. Therefore, these or other directional terms should not be interpreted as restrictive terms. In addition, the terms "first", "second", "third", etc. or similar expressions are only used for description and distinction purposes, and cannot be understood as indicating or implying the relative importance of the corresponding components.

[0025] The following is combined with Figure 1 -Attached Figure 5 This application is described in further detail.

[0026] The utility model embodiment discloses a polyester film waste recycling device.

[0027] Reference Figure 1 and Figure 2 A polyester film waste recycling device includes a hollow shell 1, a feed inlet 11 is provided at the top of the shell 1, a discharge port 12 is provided at the side of the shell 1, a first crushing assembly 2 and a second crushing assembly 4 are arranged inside the shell 1, and the first crushing assembly 2 is arranged at the lower part of the feed inlet 11; when the waste is put into the feed inlet 11, the first crushing assembly 2 is used to perform the first cutting of the waste, and a guide plate 3 is arranged below the first crushing assembly 2, the guide plate 3 is arranged on the shell 1 and located below the feed inlet 11, and one end of the guide plate 3 is inclined and extends to the discharge port 12. The upper surface of the guide plate 3 is a guide surface, and the guide surface is an arc surface or a plane. In the present application, the guide surface is a plane, and the guide surface can guide the first-cut waste so that the waste comes out from the discharge port 12.

[0028] The second crushing assembly 4 is located at the discharge port 12. When the waste material comes out of the discharge port 12, the second crushing assembly 4 is used to cut the waste material again. The direction in which the first crushing assembly 2 cuts the waste material intersects with the direction in which the second crushing assembly 4 cuts the waste material in the horizontal projection plane. The polyester film waste material is first cut by the first crushing assembly 2 into a long strip or belt shape, and then cut into small pieces by the second crushing assembly 4.

[0029] In this embodiment, the direction in which the first crushing assembly 2 cuts the waste is perpendicular to the direction in which the second crushing assembly 4 cuts the waste in the horizontal projection plane.

[0030] Reference Figure 1 and Figure 2 The first crushing assembly 2 includes a first driving member 21, an active rod 22, a driven rod 23, a gear 24 and a crushing disk 25. The first driving member 21 is a motor, the output shaft of which is fixedly connected to the active rod 22 and can drive the active rod 22 to rotate. There are two gears 24, which are fixedly arranged on the active rod 22 and the driven rod 23 respectively, and the two gears 24 are meshed with each other. When the active rod 22 rotates, the driven rod 23 also rotates under the drive of the gears 24. There are multiple crushing disks 25, and the multiple crushing disks 25 are evenly fixed on the active rod 22 and the driven rod 23. The cutting direction of the crushing disk 25 is parallel to the feeding direction of the feed port 11. After the polyester film waste is put into the feed port 11, the crushing disk 25 performs the first cutting of the waste.

[0031] Reference Figure 1 and Figure 2 The side of the guide plate 3 away from the discharge port 12 is rotatably connected to the housing 1, the guide plate 3 is tilted downward toward the discharge port 12, and the end of the guide plate 3 close to the discharge port 12 extends to the discharge port 12, the guide surface is used to receive and guide the first cut waste, the lower surface of the guide plate 3 as the back of the guide plate 3 and the bottom wall of the discharge port 12 are fixedly connected with an elastic member 31, the elastic member 31 is a spring, when the second crushing assembly 4 completes the cutting of the waste on the guide plate 3 and applies a downward force to the guide plate 3, the guide plate 3 can be slightly flipped downward, so that the elastic member 31 is in a state of storing force. When the second crushing assembly 4 no longer applies an external force to the guide plate 3, the elastic member 31 releases the stored force to reset the guide plate 3.

[0032] The guide plate 3 can be swung by storing and releasing force of the elastic member 31 , thereby improving the conveying efficiency of the waste on the guide plate 3 .

[0033] Reference Figure 2 and Figure 3The second crushing assembly 4 includes a second driving member 42, a cutter 41 and a reset member 43. The second driving member 42 is a motor. A rotating wheel is fixed to the output shaft of the motor. A transmission rod is connected between the rotating wheel and the top of the cutter 41. The cutter 41 is arranged above the guide plate 3. The reset member 43 can move the guide plate 3 relative to the housing 1. Under the action of the rotation and the transmission rod, the cutter 41 reciprocates vertically 12 relative to the outlet direction of the discharge port 12.

[0034] As the second driving member 42 works, the rotating wheel can drive the transmission rod, so that the transmission rod pulls or pushes the cutter 41 to reciprocate toward the guide plate 3, and the reset member 43 can force the cutter 41 to move away from the guide plate 3, which is used to assist the cutter 41. The cutter 41 has a blade on the side facing the guide plate 3, and the cutting direction of the blade of the cutter 41 is the direction in which the waste is cut. The waste that has been cut for the first time can be cut again. The strip or belt-shaped polyester film waste can be cut into small pieces.

[0035] Reference Figure 3 and Figure 4 The reset member 43 includes a reset member 431 and a guide protrusion 432. The guide protrusion 432 is fixedly connected to both sides of the cutter 41. The shell 1 is provided with a guide groove 433. The guide groove 433 is adapted to the guide protrusion 432. The guide protrusion 432 is located in the guide groove 433. The reset member 431 is a spring and is also located in the guide groove 433. The two ends of the reset member 431 are respectively fixedly connected to the side walls of the guide protrusion 432 and the guide groove 433. When the rotating wheel pushes the cutter 41, the guide protrusion 432 can move along the path of the guide groove 433. When the cutter 41 moves downward, the blade of the cutter 41 can cut the waste on the guide plate 3.

[0036] When the cutter 41 moves downward, the guide protrusion 432 presses the reset member 431 so that the reset member 431 is compressed and accumulates force. When the transmission rod pulls the cutter 41 to move upward, the reset member 431 further pushes the cutter 41 to move upward.

[0037] The reciprocating motion of the rotating wheel and the transmission rod is utilized to cut the waste material on the guide plate 3 .

[0038] The polyester film waste recycling device further comprises a filtering assembly 5 , which is located below the discharge port 12 and is used for collecting and filtering the waste cut by the cutter 41 .

[0039] Reference Figure 3-Figure 5 , filter component 5 (such as Figure 1) comprises a swing rod 51 and a filter bag 52. The swing rod 51 and the housing 1 form a rotating pair, so that the swing rod 51 can swing relative to the housing 1. The swing rod 51 is provided with a connecting rod 54, and the filter bag 52 is provided with a connecting groove 55 adapted to the connecting rod 54. The filter bag 52 and the swing rod 51 are connected and disassembled by using the connecting rod 54 and the connecting groove 55.

[0040] Reference Figure 4 and Figure 5 The swing rod 51 has a contact surface 53. When the filter assembly 5 is not driven by external force, that is, when the transmission rod no longer drives the cutter 41 to move downward, the contact surface 53 is located below the guide protrusion 432. When the transmission rod presses the cutter 41 to move the guide protrusion 432 downward, the guide protrusion 432 can abut against the contact surface 53 and push the rod to swing relative to the shell 1. When the swing rod 51 swings, the filter pocket 52 on the swing rod 51 also swings relatively. Waste can be filtered out on the filter pocket 52, so that large pieces of waste remain in the filter pocket 52, and small pieces of waste are filtered out for recycling. The waste remaining on the filter pocket 52 can be transported back to the feed inlet 11 and cut again to meet the recycling standards.

[0041] The implementation principle of the embodiment is: unqualified polyester film waste is put into the feed port 11, and the first crushing component 2 will cut the waste vertically to form long strips or strips, and then move to the second crushing component 4 at the discharge port 12 under the guidance of the guide plate 3. The second crushing component 4 can cut the long strips or strips of waste horizontally to form small pieces of waste, thereby achieving good crushing quality and high recycling efficiency.

[0042] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application; therefore, according to the technical solution of the present invention, without changing the essential spirit of the present invention, a person skilled in the art can propose a variety of interchangeable structural modes and implementation modes. Therefore, the above specific implementation modes and the accompanying drawings are only exemplary descriptions of the technical solution of the present invention, and should not be regarded as the whole of the present invention or as a limitation or restriction on the technical solution of the present invention. Therefore: All equivalent changes made according to the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A polyester film waste recycling device, comprising a housing (1), the housing (1) having an inlet (11) located at the top and an outlet (12) located at one side, characterized in that: A first crushing assembly (2) is arranged at the feed port of the shell (1), the first crushing assembly (2) comprising a crushing disk (25) for vertically cutting waste, the cutting direction of the crushing disk (25) being parallel to the feed direction of the feed port (11), a guide plate (3) having a guide surface is arranged below the crushing disk (25), the guide surface having an uppermost end and a lowermost end, the lowermost end of the guide surface extending to the discharge port (12), a second crushing assembly (4) is arranged at the discharge port (12), the second crushing assembly (4) comprising a cutter (41) for vertically cutting waste, the cutter (41) vertically reciprocating relative to the outlet direction of the discharge port (12).

2. A polyester film waste recycling device as claimed in claim 1, characterized in that: A reset component (43) capable of forcing the cutter (41) to move in a direction away from the guide plate (3) is also provided. The reset component (43) comprises a reset element (431) and a guide protrusion (432) fixedly connected to the cutter (41). The housing (1) is provided with a guide groove (433). The guide protrusion (432) is located in the guide groove (433) and can move in the guide groove (433). The reset component (43) is located in the guide groove (433) and is connected to the guide protrusion (432). The reset element (431) can force the cutter (41) to have a tendency to move in a direction away from the guide plate (3).

3. A polyester film waste recycling device as claimed in claim 2, characterized in that: It also includes a filter assembly (5) arranged below the discharge port (12), the filter assembly (5) including a swing rod (51) rotatably arranged on the shell (1) and a filter bag (52) connected to the swing rod (51), the swing rod (51) having a contact surface (53), and the guide protrusion (432) can abut against the contact surface (53) and push the swing rod (51) to swing relative to the shell (1).

4. A polyester film waste recycling device as claimed in claim 3, characterized in that: When the filter assembly (5) is not driven by external force, the abutment surface (53) is located below the guide protrusion (432).

5. A polyester film waste recycling device as claimed in claim 3, characterized in that: The swing rod (51) is detachably connected to the filter pocket (52).

6. A polyester film waste recycling device according to any one of claims 1 to 5, characterized in that: The first crushing assembly (2) further comprises a first driving member (21) arranged on the housing (1), an active rod (22) fixedly connected to the output shaft of the first driving member (21), and a driven rod (23) rotating relative to the active rod (22), the active rod (22) being transmission-connected to the driven rod (23), and a plurality of crushing discs (25) being arranged on the active rod (22) and the driven rod (23).

7. A polyester film waste recycling device as claimed in claim 6, characterized in that: The second crushing assembly (4) also includes a second driving member (42) for driving the cutter (41) to reciprocate toward the guide plate (3), and the second driving member (42) is in transmission connection with the cutter (41).

8. A polyester film waste recycling device as claimed in claim 7, characterized in that: The guide plate (3) is rotatably connected to the shell (1); an elastic member (31) is connected between the bottom wall of the discharge port (12) and the back of the guide plate (3); when the blade of the cutter (41) abuts against the guide plate (3) and continues to move toward the guide plate (3), the elastic member (31) is in a force storage state.

9. A polyester film waste recycling device as claimed in claim 7, characterized in that: The guide surface is a curved surface or a flat surface.