Embossing mechanism with synchronous pressure adjusting structure
By introducing a synchronous pressure adjustment structure in the embossing machine, the two embossings are carried out continuously by using the cooling assembly and calibration assembly, the problems of time waste and incoherent embossing in the prior art are solved, and the accuracy of embossing is improved and Product quality.
Patent Information
- Application Number
- CN202421149265.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-24
AI Technical Summary
Existing embossers require cooling and recalibration before secondary embossing, resulting in wasted time and incoherent embossing, affecting accuracy and product quality.
An embossing mechanism with a synchronous pressure adjustment structure is designed to cool the primary embossing material through a cooling assembly, and the pressure and distance are adjusted using a secondary embossing calibration assembly to make the two embossings proceed continuously.
Improve the accuracy and work efficiency of embossing and ensure product quality.
Smart Images
Figure CN222309817U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of embossing machines, in particular to an embossing mechanism with a synchronous pressure regulating structure. Background Art
[0002] Before the existing embossing machine performs the second embossing on the mask, the mask that has been embossed for the first time needs to be placed in a specific area to cool it down. After cooling, the second embossing is performed and the pressure needs to be re-adjusted and calibrated. This wastes a lot of time and also makes the two embossing processes inconsistent, resulting in insufficient accuracy and easy damage to the printing, which not only reduces work efficiency but also affects product quality. Utility Model Content
[0003] In order to solve the above technical problems or at least partially solve the above technical problems, the utility model provides an embossing mechanism with a synchronous pressure adjustment structure, which performs a second embossing after effectively cooling the material that has passed the initial embossing through a cooling component, and then makes a secondary embossing calibration component to synchronously adjust the secondary embossing pressure and the distance from the primary embossing device according to the situation of the first embossing, so that the two embossings can be carried out continuously, thereby improving the accuracy of embossing, ensuring the quality of the product, and improving work efficiency.
[0004] The utility model provides an embossing mechanism with a synchronous pressure regulating structure, comprising a workbench, a preliminary embossing mechanism, which is installed in the workbench, a secondary embossing mechanism, which is slidably connected in the workbench, the secondary embossing mechanism comprising a second embossing roller group, a cooling component, which is installed on the workbench and is located between the preliminary embossing mechanism and the secondary embossing mechanism, the cooling component comprising a cooling roller and a swing fan, an electric push rod, an output end of which is fixedly connected to the secondary embossing mechanism, the electric push rod transversely drives the secondary embossing mechanism, and a secondary embossing pressure regulating mechanism, which is installed in the secondary embossing mechanism, the output end of the secondary embossing pressure regulating mechanism is rotatably connected to the end of one side of the second embossing roller group, and the electric push rod and the secondary embossing pressure regulating mechanism constitute a secondary embossing calibration component.
[0005] Optionally, the surface of the workbench is provided with a first opening and a second opening, the preliminary embossing mechanism is fixedly connected in the first opening, the secondary embossing mechanism is slidably connected in the second opening, the upper ends of the preliminary embossing mechanism and the secondary embossing mechanism pass through the first opening and the second opening respectively, and the secondary embossing pressure adjusting mechanism is installed at the upper end of the secondary embossing mechanism.
[0006] Optionally, the secondary embossing mechanism includes a second support frame, which is slidably connected to the second opening, and secondary embossing pressure adjusting mounting grooves are opened at the upper ends of both sides of the second support frame, and the secondary embossing pressure adjusting mechanism is installed in the secondary embossing pressure adjusting mounting grooves, a second embossing roller group, the second embossing roller group includes a lower embossing roller and an upper embossing roller, the lower embossing roller is rotatably connected in the second support frame, the upper embossing roller is rotatably connected to the output end of the secondary embossing pressure adjusting mechanism, and a second motor, the second motor is fixedly connected to the second support frame, and the output end of the second motor is rotatably connected to the end of the lower embossing roller.
[0007] Optionally, a roller is installed at the lower end of the second support frame.
[0008] Optionally, a slide groove is provided on the side wall of the second opening, a sliding block is installed on the side wall of the second support frame, and the sliding block is slidably connected to the slide groove.
[0009] Optionally, the secondary embossing pressure regulating mechanism includes a cylinder, two of which are respectively installed in two secondary embossing pressure regulating installation grooves, and a connecting sleeve, which is fixedly connected to the output end of the cylinder and is rotatably connected to both ends of the upper embossing roller.
[0010] Optionally, a linear bearing is provided at the connection between the connecting sleeve and the upper embossing roller.
[0011] Optionally, the preliminary embossing mechanism includes a first support frame, which is fixedly connected in the first opening, a first embossing roller group, which is rotatably connected in the first support frame, the embossing opening height of the first embossing roller group is the same as that of the workbench, and a first motor, which is fixedly connected to the first support frame, and the output end of the first motor is fixedly connected to the end of the lower roller of the first embossing roller group.
[0012] Optionally, there are two electric push rods, which are respectively installed on one end of the workbench close to the secondary embossing mechanism, and the output ends of the two electric push rods are respectively fixedly connected to the two sides of the second support frame.
[0013] Optionally, a support plate is further included, the cooling roller is mounted on the support plate on the workbench, and the swing fan is mounted on the side wall of the workbench.
[0014] The technical solution provided by the embodiment of the utility model has the following advantages compared with the prior art: the material that has passed the initial embossing is effectively cooled by the cooling component before the second embossing is performed, and the pressure of the secondary embossing and the distance from the primary embossing device are adjusted by the secondary embossing calibration component, so that the two embossings can be performed continuously, thereby improving the accuracy of embossing, ensuring the quality of the product, and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The accompanying drawings herein are incorporated in and constitute a part of the specification, illustrate embodiments consistent with the present utility model, and together with the description, are used to explain the principles of the present utility model.
[0016] In order to more clearly illustrate the implementation mode of the utility model or the technical solution in the prior art, the drawings required for use in the implementation mode or the description of the prior art will be briefly introduced below. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0017] Figure 1 It is a side structural schematic diagram of an embossing mechanism with a synchronous pressure adjustment structure of the utility model;
[0018] Figure 2 It is a top view structural schematic diagram of an embossing mechanism with a synchronous pressure adjustment structure of the utility model;
[0019] Figure 3 It is a three-dimensional structural schematic diagram of an embossing mechanism with a synchronous pressure adjustment structure of the utility model;
[0020] Figure 4 for Figure 1 A schematic diagram of the enlarged structure at a shown in FIG.
[0021] Figure 5 for Figure 1 The structural diagram of the workbench slide shown in .
[0022] Description of Reference Numerals
[0023] 1. Workbench; 11. First opening; 12. Second opening; 2. Preliminary embossing mechanism; 21. First support frame; 22. First motor; 23. Embossing roller set; 3. Support plate; 4. Cooling roller; 5. Swinging fan; 6. Secondary embossing mechanism; 61. Second support frame; 611. Slider; 62. Second motor; 63. Lower embossing roller; 64. Upper embossing roller; 7. Electric push rod; 8. Secondary embossing pressure adjustment mechanism; 81. Cylinder; 82. Connecting sleeve. DETAILED DESCRIPTION
[0024] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the scheme of the utility model will be further described below. It should be noted that the embodiments of the utility model and the features in the embodiments can be combined with each other without conflict.
[0025] The following description sets forth many specific details to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein; obviously, the implementation methods in the specification are only part of the implementation methods of the present invention, rather than all of the implementation methods.
[0026] Combination Figures 1 to 5 As shown, the embossing mechanism with a synchronous pressure regulating structure provided in the embodiment of the utility model includes a workbench 1, a preliminary embossing mechanism 2, which is installed in the workbench 1, a secondary embossing mechanism 6, which is slidably connected in the workbench 1, the secondary embossing mechanism 6 includes a second embossing roller set, a cooling assembly, which is installed on the workbench 1 and is located between the preliminary embossing mechanism 2 and the secondary embossing mechanism 6, the cooling assembly includes a cooling roller 4 and a swing fan 5, an electric push rod 7, an output end of which is fixedly connected to the secondary embossing mechanism 6, the electric push rod 7 transversely drives the secondary embossing mechanism 6, and a secondary embossing pressure regulating mechanism 8, which is installed in the secondary embossing mechanism 6, the output end of the secondary embossing pressure regulating mechanism 8 is rotatably connected to the end of one side of the second embossing roller set, and the electric push rod 7 and the secondary embossing pressure regulating mechanism 8 constitute a secondary embossing calibration assembly.
[0027] Among them, the surface of the workbench 1 is provided with a first opening 11 and a second opening 12, the preliminary embossing mechanism 2 is fixedly connected in the first opening 11, the secondary embossing mechanism 6 is slidably connected in the second opening 12, the upper ends of the preliminary embossing mechanism 2 and the secondary embossing mechanism 6 pass through the first opening 11 and the second opening 12 respectively, and the secondary embossing pressure adjustment mechanism 8 is installed at the upper end of the secondary embossing mechanism 6.
[0028] Therefore, the material that has passed the initial embossing is effectively cooled by the cooling component before the second embossing is performed, and then the pressure of the secondary embossing and the distance from the primary embossing device are adjusted by the secondary embossing calibration component, so that the two embossings can be performed continuously, thereby improving the accuracy of embossing, ensuring product quality, and improving work efficiency.
[0029] In some embodiments, Figure 1 and Figure 4 As shown, the secondary embossing mechanism 6 includes a second support frame 61, which is slidably connected to the second opening 12, and secondary embossing pressure adjustment installation grooves are opened at the upper ends of both sides of the second support frame 61, and the secondary embossing pressure adjustment mechanism 8 is installed therein, a second embossing roller set, the second embossing roller set includes a lower embossing roller 63 and an upper embossing roller 64, the lower embossing roller 63 is rotatably connected in the second support frame 61, and the upper embossing roller 64 is rotatably connected to the output end of the secondary embossing pressure adjustment mechanism 8, and a second motor 62. The second motor 62 is fixedly connected to the second support frame 61, and the output end of the second motor 22 is rotatably connected to the lower embossing roller 63.
[0030] The secondary embossing pressure regulating mechanism 8 includes a cylinder 81, two cylinders 81 are respectively installed in two secondary embossing pressure regulating installation grooves, and a connecting sleeve 82, which is fixedly connected to the output end of the cylinder 81 and is rotatably connected to both ends of the upper embossing roller 64.
[0031] A sliding groove is provided on the side wall of the second opening 12 , and a sliding block 611 is installed on the side wall of the second support frame 61 , and the sliding block 611 is slidably connected to the sliding groove.
[0032] Therefore, after the product has been effectively cooled by the cooling assembly, the electric push rod is turned on to drive the secondary embossing mechanism 6 horizontally, and then the distance between the secondary embossing mechanism 6 and the primary embossing mechanism 2 is adjusted, so that the pattern produced by the primary embossing can be consistent with the embossing on the secondary embossing mechanism 6. When the cylinder 81 is started, the upper embossing roller 64 is adjusted longitudinally, and then the distance between the lower embossing roller 63 and the upper embossing roller 64 is adjusted, so that the pressure of the secondary embossing can be changed.
[0033] In some embodiments, Figure 1 and Figure 2 As shown, the preliminary embossing mechanism 2 includes a first support frame 21, which is fixedly connected in the first opening 11, a first embossing roller set 23, the first embossing roller set 23 is rotatably connected in the first support frame 21, the embossing opening height of the first embossing roller set 23 is the same as that of the workbench 1, and a first motor 22, the first motor 22 is fixedly connected to the first support frame 21, and the output end of the first motor 22 is fixedly connected to the lower roller of the first embossing roller set 23.
[0034] The cooling roller 4 is mounted on a supporting plate 3 on the workbench 1 , and the swing fan 5 is mounted on a side wall of the workbench 1 .
[0035] Therefore, when the product needs to be embossed, the first motor 22 is turned on to drive the first embossing roller group 23 on the first support frame 21 to work, and the product to be embossed is sent into the first embossing roller group 23 for the first embossing. After the first embossing, the product falls onto the support plate 3. At this time, the swing head fan 5 is turned on to cooperate with the cooling roller 4 on the support plate 3 to cool the product after the first embossing. The product after passing the support plate 3 enters the secondary embossing mechanism 6.
[0036] The following is combined with Figure 1-5 Describe a specific embodiment of the utility model:
[0037] like Figure 1-Figure 5As shown, it includes a workbench 1, a preliminary embossing mechanism 2, which is installed in the workbench 1, a secondary embossing mechanism 6, which is slidably connected in the workbench 1, the secondary embossing mechanism 6 includes a second embossing roller set, a cooling component, which is installed on the workbench 1 and is located between the preliminary embossing mechanism 2 and the secondary embossing mechanism 6, the cooling component includes a cooling roller 4 and a swing fan 5, an electric push rod 7, an output end of which is fixedly connected to the secondary embossing mechanism 6, the electric push rod 7 transversely drives the secondary embossing mechanism 6, and a secondary embossing pressure regulating mechanism 8, which is installed in the secondary embossing mechanism 6, the output end of the secondary embossing pressure regulating mechanism 8 is rotatably connected to the end of one side of the second embossing roller set, and the electric push rod 7 and the secondary embossing pressure regulating mechanism 8 constitute a secondary embossing calibration component.
[0038] In actual use, when the product needs to be embossed, the first motor 22 is turned on to drive the first embossing roller group 23 on the first support frame 21 to work, and the product to be embossed is sent into the first embossing roller group 23 for the first embossing. After the first embossing, the product falls on the support plate 3. At this time, the swing fan 5 is turned on to cooperate with the cooling roller 4 on the support plate 3 to cool the product after the first embossing. After the product is effectively cooled by the cooling component, the electric push rod is turned on to drive the secondary embossing mechanism 6 horizontally, and then the distance between the secondary embossing mechanism 6 and the primary embossing mechanism 2 is adjusted, so that the flower print produced by the first embossing can be consistent with the embossing on the secondary embossing mechanism 6. When the cylinder 81 is started, the upper embossing roller 64 is adjusted longitudinally, and then the distance between the lower embossing roller 63 and the upper embossing roller 64 is adjusted, so that the pressure of the secondary embossing can be changed, so that the two embossings can be carried out continuously, thereby improving the accuracy of embossing, ensuring the quality of the product, and improving work efficiency.
[0039] It should be noted that, in this article, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0040] The above description is only a specific embodiment of the present invention, so that those skilled in the art can understand or implement the present invention. Various modifications to these embodiments will be obvious to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments described herein, but should conform to the widest scope consistent with the principles and novel features of the present invention.
Claims
1. An embossing mechanism with a synchronous pressure adjustment structure, comprising a workbench (1), characterized in that: A preliminary embossing mechanism (2) installed in the workbench (1); A secondary embossing mechanism (6) is slidably connected in the workbench (1), and the secondary embossing mechanism (6) comprises a second embossing roller set; A cooling assembly is installed on the workbench (1) between the primary embossing mechanism (2) and the secondary embossing mechanism (6), and the cooling assembly comprises a cooling roller (4) and an oscillating fan (5); An electric push rod (7), the output end of which is fixedly connected to the secondary embossing mechanism (6), and the electric push rod (7) drives the secondary embossing mechanism (6) in a transverse direction; A secondary embossing pressure regulating mechanism (8), which is installed in the secondary embossing mechanism (6), and the output end of the secondary embossing pressure regulating mechanism (8) is rotatably connected to the end of one side of the second embossing roller group; The electric push rod (7) and the secondary embossing pressure regulating mechanism (8) form a secondary embossing calibration component.
2. The embossing mechanism with synchronous pressure adjustment structure according to claim 1, characterized in that: The surface of the workbench (1) is provided with a first opening (11) and a second opening (12); the primary embossing mechanism (2) is fixedly connected in the first opening (11); the secondary embossing mechanism (6) is slidably connected in the second opening (12); the upper ends of the primary embossing mechanism (2) and the secondary embossing mechanism (6) pass through the first opening (11) and the second opening (12) respectively; and the secondary embossing pressure regulating mechanism (8) is installed at the upper end of the secondary embossing mechanism (6).
3. The embossing mechanism with synchronous pressure adjustment structure according to claim 1, characterized in that: The secondary embossing mechanism (6) comprises: A second support frame (61) is slidably connected to the second opening (12), and upper ends of both sides of the second support frame (61) are provided with secondary embossing pressure regulating installation grooves, and the secondary embossing pressure regulating mechanism (8) is installed in the secondary embossing pressure regulating installation grooves; A second embossing roller set, the second embossing roller set comprising a lower embossing roller (63) and an upper embossing roller (64), the lower embossing roller (63) being rotatably connected in the second support frame (61), and the upper embossing roller (64) being rotatably connected to the output end of the secondary embossing pressure regulating mechanism (8); A second motor (62), wherein the second motor (62) is fixedly connected to the second support frame (61), and an output end of the second motor (62) is rotatably connected to an end of a lower embossing roller (63).
4. The embossing mechanism with synchronous pressure adjustment structure according to claim 3, characterized in that: A roller is installed at the lower end of the second support frame (61).
5. The embossing mechanism with synchronous pressure adjustment structure according to claim 3, characterized in that: A sliding groove is provided on the side wall of the second opening (12), and a sliding block (611) is installed on the side wall of the second support frame (61), and the sliding block (611) is slidably connected to the sliding groove.
6. The embossing mechanism with synchronous pressure adjustment structure according to claim 3, characterized in that: The secondary embossing pressure regulating mechanism (8) comprises: Cylinders (81), the number of the cylinders (81) is two, which are respectively installed in two secondary embossing pressure adjustment installation grooves; A connecting sleeve (82) is fixedly connected to the output end of the cylinder (81), and the connecting sleeve (82) is rotatably connected to both ends of the upper embossing roller (64).
7. The embossing mechanism with synchronous pressure adjustment structure according to claim 6, characterized in that: A linear bearing is provided at the connection between the connecting sleeve (82) and the upper embossing roller (64).
8. The embossing mechanism with synchronous pressure adjustment structure according to claim 1, characterized in that: The preliminary embossing mechanism (2) comprises: A first support frame (21) fixedly connected in the first opening (11); A first embossing roller set (23), the first embossing roller set (23) being rotatably connected to the first support frame (21), and the embossing opening height of the first embossing roller set (23) being the same as that of the workbench (1); A first motor (22), wherein the first motor (22) is fixedly connected to the first support frame (21), and an output end of the first motor (22) is fixedly connected to an end of a lower roller of a first embossing roller group (23).
9. The embossing mechanism with synchronous pressure adjustment structure according to claim 1, characterized in that: There are two electric push rods (7), which are respectively installed on one end of the workbench (1) close to the secondary embossing mechanism (6), and the output ends of the two electric push rods (7) are respectively fixedly connected to the two sides of the second support frame (61).
10. The embossing mechanism with synchronous pressure adjustment structure according to claim 1, characterized in that: It also includes a support plate (3), the cooling roller (4) is mounted on the support plate (3) on the workbench (1), and the swing fan (5) is mounted on the side wall of the workbench (1).