Vibration reduction and shake reduction device for plunger type steering engine

By designing the main mechanism and buffer mechanism in the plunger servo, and using components such as limit blocks, springs and buffer rods, the maintenance difficulty problem caused by vibration of the plunger servo is solved, and the vibration reduction and damping effect is significantly improved.

CN222310903UActive Publication Date: 2025-01-07XINGHUA TONGZHOU MARINE EQUIP
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Patent Information

Application Number
CN202421228913.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-01-07
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

The vibration generated by the plunger servo during operation causes the connection between the first base and the second base to loosen, increasing the difficulty of maintenance, and the prior art cannot effectively buffer the vibration.

Method used

A vibration reduction and shaking device including a main mechanism and a buffer mechanism is designed. Through the limiting block, base spring, connecting spring and buffer rod, the displacement of the plunger is restricted and vibration is reduced, and the buffer rod and the buffer column of the hydraulic system is used. The impact of the plug when it rotates.

Benefits of technology

Effectively buffer the vibration and shaking of the plunger servo, improving the vibration reduction ability of the vibration reduction and shaking reduction device and reducing maintenance difficulty.

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Abstract

The utility model relates to the technical field of ship equipment, and discloses a vibration and shake reduction device for a plunger type steering engine, which comprises a main body mechanism, a steering engine mechanism and a buffer mechanism, the steering engine mechanism is positioned at the top of the main body mechanism, the buffer mechanism is positioned in the steering engine mechanism, the main body mechanism comprises a limiting block, and the limiting block is positioned in the main body mechanism. The bottom of the limiting block is fixedly connected with a fixed base, and the inner wall of the limiting block is fixedly connected with a mounting plate. The main body mechanism is arranged, specifically, in the installation process, the fixed base is firstly installed, then the steering engine mechanism is installed through the installation block and the installation plate, the plunger base is installed in the installation position in the installation process, vibration generated by the steering engine is conducted to the cabinet base spring through the installation plate after installation is completed, and force unloading is conducted through the base spring; vibration generated when the plunger is selected is buffered through the connecting spring, and the vibration reduction capacity of the vibration reduction and shake reduction device of the plunger type steering engine is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of ship equipment, in particular to a vibration reduction and sway reduction device for a plunger type steering gear. Background Art

[0002] The plunger-type steering gear is a type of steering gear. Together with the ship's propulsion power unit, it is used to control the ship's navigation direction and ensure that the ship can quickly and reliably turn the rudder blade to and maintain the specified rudder angle as required, so that the ship can sail on a given route. The plunger-type steering gear is a product with a high degree of mechanical, electrical and hydraulic integration, consisting of a steering gear fastening, a hydraulic system, and an electronic control system. The steering mechanism consists of a plunger, a plunger pin, a cylinder, a tiller, a slider and other components; the hydraulic system consists of a closed plunger pump, a valve group, a motor, an oil tank (including a reserve oil tank), etc.; the electronic control system consists of an electrical starter box, an alarm junction box, an alarm board, etc. The plunger moves back and forth in a straight line under the action of oil pressure, thereby driving the rudder to swing. The plunger limits the limit stroke to achieve the limit angle of rotation of the steering gear.

[0003] Application No. 202220715150.0 relates to a vibration reduction and sway reduction device for a plunger-type steering gear, and belongs to the technical field of ship equipment. It includes a plunger-type steering gear, which includes a steering gear body and a rudder angle indicator, and a base is provided at the bottom of the steering gear body; the base is a split structure as a whole, including a first base, a transverse tie rod and a second base, and the first base and the second base are symmetrically arranged on both sides of the transverse tie rod; the transverse tie rod is arranged as a boss-type arch bridge structure as a whole; a through hole for passing the rudder angle indicator is provided at the top of the transverse tie rod; an opening for operation and maintenance personnel to enter is provided at the bottom of the transverse tie rod. The transverse tie rod added by the utility model enables the rudder angle indicator to pass through without affecting the operation of the steering gear indicator connecting rod.

[0004] Although an opening is provided at the bottom of the transverse tie rod for operation and maintenance personnel to enter, which facilitates maintenance by operation and maintenance personnel, after the plunger-type servo is connected to the first base and the second base, the vibration generated during operation of the plunger-type servo will cause the connection between the first base and the second base to loosen, thereby causing the plunger-type servo to separate from the first base, increasing the difficulty of maintenance. Therefore, a vibration reduction and sway reduction device for the plunger-type servo that can buffer vibration is needed. Summary of the invention

[0005] In order to solve the above technical problems, the utility model provides a vibration reduction and sway reduction device for a plunger-type steering gear.

[0006] The utility model is implemented by the following technical scheme: a vibration reduction and sway reduction device for a plunger-type steering gear, comprising a main body mechanism, a steering gear mechanism and a buffer mechanism, wherein the steering gear mechanism is located on the top of the main body mechanism, and the buffer mechanism is located inside the steering gear mechanism;

[0007] The main body mechanism includes a limit block, the bottom of the limit block is fixedly connected to a fixed base, the inner wall of the limit block is fixedly connected to a mounting plate, the bottom of the fixed base is fixedly connected to a base spring, the interior of the fixed base is fixedly connected to a connecting spring, and a mounting position is opened on the top of the fixed base.

[0008] Through the above technical solution, the installation position and the limit block limit the displacement of the plunger, and then the vibration of the motor is reduced by the spring.

[0009] As a further improvement of the above scheme, the number of the limit blocks is set to two, and the two limit blocks are symmetrically distributed with the fixed base as the center, the number of the mounting plates is set to two, and the two mounting plates are symmetrically distributed with the fixed base as the center, the number of the base springs is set to four, and the four base springs are equidistantly distributed with the mounting plate as the center, and the number of the connecting springs is set to two, and the two connecting springs are symmetrically distributed with the mounting plate as the center.

[0010] As a further improvement of the above scheme, the servo mechanism includes a plunger, which is rotatably connected to the inside of the mounting position, a hydraulic rod is inserted into the bottom of the plunger, the top of the hydraulic rod is fixedly connected to a power pump station, the end of the hydraulic rod away from the power pump station is fixedly connected to a motor plate, and the bottom of the hydraulic rod is fixedly connected to a mounting block.

[0011] Through the above technical solution, the mounting block mounts the hydraulic rod on the mounting plate.

[0012] As a further improvement of the above solution, the number of the hydraulic rods is two, and the two hydraulic rods are symmetrically distributed with the plunger as the center, and the number of the mounting blocks is four groups, and the four groups of mounting blocks are equidistantly distributed with the plunger as the center.

[0013] As a further improvement of the above solution, the buffer mechanism includes a buffer rod, the buffer rod is fixedly connected to the inner wall of the limit block, and a buffer head is slidably connected to the inside of the buffer rod.

[0014] Through the above technical solution, the buffer head inside the buffer rod reduces the impact when the plunger rotates.

[0015] As a further improvement of the above scheme, the vibration reduction and sway reduction device for a plunger-type steering gear is characterized in that: the number of the buffer rods is two, and the two buffer rods are symmetrically distributed with the plunger as the center.

[0016] Compared with the prior art, the beneficial effects of the present invention are:

[0017] The utility model sets a main body mechanism, specifically, during the installation process, the fixed base is first installed, and then the steering gear mechanism is installed through the mounting block and the mounting plate. During installation, the plunger base is installed in the mounting position. After the installation is completed, the vibration generated by the steering gear is transmitted to the cabinet base spring through the mounting plate, and the force is unloaded through the base spring. The vibration generated when the plunger is selected is buffered by the connecting spring, thereby greatly improving the shock reduction ability of the vibration reduction and sway reduction device of the plunger type steering gear.

[0018] The utility model provides a buffer mechanism, specifically a buffer head contacts the plunger when the plunger rotates, and reduces the vibration of the plunger through the hydraulic pressure in the buffer rod, thereby greatly improving the shaking amplitude of the vibration reduction and sway reduction device of the plunger type steering gear. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the structure of the servo mechanism of the utility model;

[0021] Figure 3 This is a schematic diagram of the structure of the buffer mechanism of the utility model;

[0022] Figure 4 It is a schematic diagram of the main structure of the utility model.

[0023] Description of main symbols:

[0024] 1. Main body; 101. Limit block; 102. Fixed base; 103. Mounting plate; 104. Base spring; 105. Connecting spring; 106. Mounting position; 2. Servo mechanism; 201. Plunger; 202. Hydraulic rod; 203. Power pump station; 204. Motor plate; 205. Mounting block; 3. Buffer mechanism; 301. Buffer rod; 302. Buffer head. DETAILED DESCRIPTION

[0025] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment. Example

[0026] Please combine Figure 1-4 , a vibration reduction and sway reduction device for a plunger-type steering gear of this embodiment comprises a main body mechanism 1, a steering gear mechanism 2 and a buffer mechanism 3, wherein the steering gear mechanism 2 is located at the top of the main body mechanism 1, and the buffer mechanism 3 is located inside the steering gear mechanism 2;

[0027] The main mechanism 1 includes a limit block 101, the bottom of the limit block 101 is fixedly connected to a fixed base 102, the inner wall of the limit block 101 is fixedly connected to a mounting plate 103, the bottom of the fixed base 102 is fixedly connected to a base spring 104, the interior of the fixed base 102 is fixedly connected to a connecting spring 105, and the top of the fixed base 102 is provided with a mounting position 106, the number of the limit blocks 101 is provided with two, and the two limit blocks 101 are symmetrically distributed with the fixed base 102 as the center, the number of the mounting plates 103 is provided with two, and the two mounting plates 103 are symmetrically distributed with the fixed base 102 as the center, the number of the base springs 104 is provided with four, and the four base springs 104 are equidistantly distributed with the mounting plate 103 as the center, the number of the connecting springs 105 is provided with two, and the two connecting springs 105 are symmetrically distributed with the mounting plate 103 as the center, the mounting position 106 and the limit block 101 limit the displacement of the plunger 201, and then the vibration of the motor is reduced by the spring.

[0028] The steering gear mechanism 2 includes a plunger 201, which is rotatably connected to the inside of the mounting position 106. A hydraulic rod 202 is inserted at the bottom of the plunger 201, and a power pump station 203 is fixedly connected to the top of the hydraulic rod 202. The end of the hydraulic rod 202 away from the power pump station 203 is fixedly connected to a motor plate 204, and a mounting block 205 is fixedly connected to the bottom of the hydraulic rod 202. There are two hydraulic rods 202, which are symmetrically distributed with the plunger 201 as the center. There are four groups of mounting blocks 205, which are equidistantly distributed with the plunger 201 as the center. The mounting blocks 205 mount the hydraulic rod 301 on the mounting plate 205.

[0029] The buffer mechanism 3 includes a buffer rod 301, which is fixedly connected to the inner wall of the limit block 101. The buffer rod 301 is internally slidably connected with a buffer head 302. There are two buffer rods 301, which are symmetrically distributed around the plunger 201. The buffer head 302 inside the buffer rod 301 reduces the impact when the plunger 201 rotates.

[0030] The implementation principle of a vibration reduction and sway reduction device for a plunger-type steering gear in the embodiment of the present application is as follows: during the installation process, the fixed base 102 is first installed, and then the steering gear mechanism 2 is installed with the mounting plate 103 through the mounting block 205. During installation, the base of the plunger 201 is installed in the mounting position 106. After the installation is completed, the vibration generated by the steering gear is transmitted to the cabinet base spring 104 through the mounting plate 103, and the force is unloaded through the base spring 104. The vibration generated when the plunger 201 is selected is buffered by the connecting spring 105, which greatly improves the shock reduction ability of the vibration reduction and sway reduction device of the plunger 201 type steering gear. When the plunger 201 rotates, the buffer head 302 contacts the plunger 201, and the vibration of the plunger 201 is reduced by the hydraulic pressure in the buffer rod 301, which greatly improves the sway amplitude of the vibration reduction and sway reduction device of the plunger 201 type steering gear.

[0031] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.

Claims

1. A vibration reduction and sway reduction device for a plunger-type steering gear, characterized in that: It comprises a main body mechanism (1), a steering gear mechanism (2) and a buffer mechanism (3), wherein the steering gear mechanism (2) is located on the top of the main body mechanism (1), and the buffer mechanism (3) is located inside the steering gear mechanism (2); The main body mechanism (1) comprises a limit block (101), the bottom of the limit block (101) is fixedly connected to a fixed base (102), the inner wall of the limit block (101) is fixedly connected to a mounting plate (103), the bottom of the fixed base (102) is fixedly connected to a base spring (104), the interior of the fixed base (102) is fixedly connected to a connecting spring (105), and a mounting position (106) is provided on the top of the fixed base (102).

2. A vibration reduction and sway reduction device for a plunger-type steering gear according to claim 1, characterized in that: The number of the limit blocks (101) is two, and the two limit blocks (101) are symmetrically distributed around the fixed base (102); the number of the mounting plates (103) is two, and the two mounting plates (103) are symmetrically distributed around the fixed base (102); the number of the base springs (104) is four, and the four base springs (104) are equidistantly distributed around the mounting plate (103); and the number of the connecting springs (105) is two, and the two connecting springs (105) are symmetrically distributed around the mounting plate (103).

3. A vibration reduction and sway reduction device for a plunger-type steering gear according to claim 1, characterized in that: The steering gear mechanism (2) comprises a plunger (201), the plunger (201) being rotatably connected to the inside of the mounting position (106), a hydraulic rod (202) being inserted at the bottom of the plunger (201), a power pump station (203) being fixedly connected at the top of the hydraulic rod (202), a motor plate (204) being fixedly connected at one end of the hydraulic rod (202) away from the power pump station (203), and a mounting block (205) being fixedly connected at the bottom of the hydraulic rod (202).

4. A vibration reduction and sway reduction device for a plunger-type steering gear as claimed in claim 3, characterized in that: The number of the hydraulic rods (202) is two, and the two hydraulic rods (202) are symmetrically distributed with the plunger (201) as the center. The number of the mounting blocks (205) is four groups, and the four groups of mounting blocks (205) are equidistantly distributed with the plunger (201) as the center.

5. The vibration reduction and sway reduction device for a plunger-type steering gear according to claim 1, characterized in that: The buffer mechanism (3) comprises a buffer rod (301), wherein the buffer rod (301) is fixedly connected to the inner wall of the limit block (101), and a buffer head (302) is slidably connected inside the buffer rod (301).

6. A vibration reduction and sway reduction device for a plunger-type steering gear as claimed in claim 5, characterized in that: The number of the buffer rods (301) is two, and the two buffer rods (301) are symmetrically distributed with the plunger (201) as the center.

Citation Information

Patent Citations

  • Vibration reduction and shake reduction device for plunger type steering engine

    CN217100439U