Surface cleaning device for conveying belt in coal roadway
By designing spouts, pressurized water pipes and cleaning scrapers in coal tunnels, combined with sedimentation tanks and clear water tanks, sewage and sludge pollution problems are solved, efficient cleaning effect is achieved, cleaning personnel and costs are reduced, and the Equipment life.
Patent Information
- Application Number
- CN202420666155.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-02
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-04-02
AI Technical Summary
The cleaning device of the conveyor belt in the existing coal tunnel cannot effectively prevent sewage and sludge pollution, resulting in a large cleaning workload and poor cleaning effect.
A surface cleaning device for conveyor belts in coal tunnels including spouts, pressurized water pipes and cleaning scrapers was designed. Hydraulic flushing and spring cleaning scrapers combined with sedimentation tanks and clear water tanks were used to achieve centralized recycling and sedimentation of sewage and reduce the Roadway pollution.
It effectively reduces the number of cleaning personnel, reduces cleaning costs, ensures the surface of the tape is clean, and extends the service life of the tape and rollers.
Smart Images

Figure CN222311798U_ABST
Abstract
Description
Technical Field
[0001] The utility model is designed to provide a conveyor belt surface cleaning device in a coal tunnel, belonging to coal mine conveyor cleaning equipment. Background Art
[0002] The connection methods of the belt in the belt conveyor transportation system currently include vulcanized joint connection and mechanical clip connection. However, as the raw coal is often accompanied by moisture during transportation, sewage flows through the gaps of the mechanical clips or the surface of the belt to the tunnel floor, causing machine road pollution; at the same time, due to the poor cleaning effect of the sweeper, the sludge will be thrown to the tunnel floor as the rollers rotate, which also causes tunnel pollution and increases the workload of cleaning. Summary of the invention
[0003] The invention provides a conveyor belt surface cleaning device in a coal tunnel, which solves the problem of coal particle aggregation on the conveyor belt surface.
[0004] To achieve the above purpose, the technical solution adopted by the utility model is: a surface cleaning device for a conveyor belt in a coal tunnel, characterized in that it includes a cleaning system, a sedimentation tank, and a clear water tank;
[0005] The cleaning system includes a nozzle 2, a pressurized water pipe 3 and a cleaning scraper 1. The nozzle 2 faces the lower side of the conveyor belt. The nozzle 2 is connected to the pressurized water pipe 3. The cleaning scraper 1 is located behind the nozzle 2 and contacts the lower part of the conveyor belt upward.
[0006] The cleaning scraper includes a scraper 11, a cleaning scraper frame 12 and a mounting frame 13. The mounting frame 13 is composed of two groups, which are respectively fixed on both sides of the frame of the conveyor belt. The two ends of the cleaning scraper frame 12 are fixed on the mounting frame 13. The scraper 11 is fixed on the cleaning scraper frame 12. The cleaning scraper frame is installed on both sides of the conveyor belt through the mounting frame. The scraper 11 contacts the lower side of the conveyor belt and is inclined toward the running direction of the conveyor belt.
[0007] A water collecting ditch is provided below the cleaning system, connected to the sedimentation tank, a pipeline is provided on the top of the sedimentation tank to connect to the clean water tank, and a water pump is provided in the clean water tank to connect to the pressurized water pipe. According to the surface cleaning device for the conveyor belt in the coal tunnel, the water collecting ditch is provided directly below the scraper 11 and its width is greater than the length of the scraper 11.
[0008] According to the surface cleaning device of the conveyor belt in the coal tunnel, it is characterized in that the pressurized water pipe 3 is connected to the cleaning water pipe 32 of the underground dust removal and fire fighting main pipe 31, and the cleaning water pipe 32 is provided with a first solenoid valve 33, a front water distribution pipe 34, a solenoid valve 35, a rear water distribution pipe 36 and a nozzle 2 in series, and a backup control water pipe 37 is provided on the branch of the front water distribution pipe 34 and the rear water distribution pipe 36, and a manual valve 38 is provided on the backup control water pipe 37, and the first solenoid valve and the solenoid valve 35 are controlled in parallel by a remote switch and an on-site switch.
[0009] According to the surface cleaning device for the conveyor belt in the coal tunnel, the mounting frame 13 includes a screw, an elastic member and a connecting plate. The screw is passed through holes on both sides of the conveyor. The elastic member is sleeved on the screw and is located above the conveyor frame. A nut is provided on the screw on the upper part of the elastic member. The lower part of the screw is connected to the transverse part of the connecting plate. The vertical part of the connecting plate is connected to the cleaning scraper frame 12. The cleaning scraper frame 12 spans the lower part of the conveyor belt. The cleaning scraper frame 12 is provided with fixing holes to fix the scraper 11.
[0010] The utility model is installed at the slope change point of the conveyor, and uses coal mining dust prevention or cooling water to flush the surface of the lower conveyor belt. After flushing, the cleaning scraper with elastic contact of the tension spring is used to scrape the surface of the lower conveyor belt; the cleaning and flushing water of the device can be precipitated and then recycled to avoid the flushing sewage from polluting the surrounding area of the tunnel conveyor belt. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 This is the water connection diagram of the utility model.
[0012] Figure 2 It is a front view of the cleaning scraper of the utility model.
[0013] Figure 3 It is a bottom view of the mounting frame of the utility model.
[0014] Figure 4 It is a cutaway view of the mounting frame of the utility model.
[0015] Description of the drawings: 1 cleaning scraper, 11 scraper, 12 cleaning scraper frame, 13 mounting frame, 131 screw, 132 elastic member, 133 connecting plate, 2 nozzle, 3 pressurized water pipe, 31 dust removal and fire fighting main pipe, 32 cleaning water pipe, 33 stop valve, 34 front water distribution pipe fittings, 35 solenoid valve, 36 rear water distribution pipe fittings, 37 backup control water pipe, 38 manual valve, 39 PLC, 4 tape, 5 conveyor frame, 6 sedimentation tank. DETAILED DESCRIPTION
[0016] The specific contents of the utility model are further described below:
[0017] The utility model installs the device below the return position of the conveyor, uses underground dust-proof water to flush the bottom surface of the lower belt, and uses a tension spring type cleaning scraper to directly scrape the bottom surface of the lower belt after flushing. At the same time, a small sedimentation tank is constructed below to facilitate the centralized recovery and sedimentation of the scraped sewage to prevent pollution of the machine path.
[0018] A specific conveyor belt surface cleaning device in a coal tunnel includes a nozzle 2 facing the lower side of the conveyor belt, a pressure water pipe 3 and a cleaning scraper 1, the nozzle 2 is connected to the pressure water pipe 3, the cleaning scraper 1 is located at the rear of the nozzle 2, and includes a scraper 11, a cleaning scraper frame 12 and a mounting frame 13. The mounting frame 13 is divided into two groups, which are respectively fixed on both sides of the frame of the belt conveyor. The two ends of the cleaning scraper frame 12 are fixed on the mounting frame 13, and the scraper 11 is fixed on the cleaning scraper frame 12. The scraper 11 contacts the lower side of the conveyor belt and is inclined toward the running direction of the belt.
[0019] The pressurized water pipe 3 includes a cleaning water pipe 32 connected to an underground dust removal and fire fighting main pipe 31, on which a first solenoid valve 33, a front water distribution pipe 34, a solenoid valve 35, a rear water distribution pipe 36 and a nozzle 2 are arranged in series, a backup control water pipe 37 is arranged on the branch of the front water distribution pipe 34 and the rear water distribution pipe 36, a manual valve 38 is arranged on the backup control water pipe 37, and the solenoid valve 35 is controlled by a PLC.
[0020] The pressurized water pipe is a dust-proof pressurized water pipe on site, which is guided to the conveyor through the cleaning water pipe. The control methods of the water spray system are divided into automatic control method and manual control method. The automatic control method is to control the start and stop of the water source through the solenoid valve. When the conveyor receives the start and stop signal, the on-site control system PLC control cabinet sends out instructions at the same time, and the stop valve acts synchronously to achieve the start and stop synchronization of the water spray system and the belt conveyor.
[0021] The manual control method is to manually operate the manual valve on site to control the start and stop of the water source to achieve the start and stop of the water spray system.
[0022] The mounting frame 13 in the sweeper of the device includes a screw, an elastic member and a connecting plate. The screw is passed through holes on both sides of the conveyor. The elastic member is sleeved on the screw and is located above the conveyor frame. A nut is provided on the screw on the upper part of the elastic member. The lower part of the screw is connected to the horizontal part of the connecting plate. The vertical part of the connecting plate is connected to the cleaning scraper frame 12. The cleaning scraper frame 12 is long enough to span the lower part of the conveyor belt and is provided with fixing holes to fix the scraper 11.
[0023] In order to ensure that the surface of the tape is cleaned in time, the cleaning scraper uses a poly-grease cleaning scraper and an elastic part to ensure that the cleaning scraper is always in close contact with the surface of the tape. At the same time, multiple cleaners can be added according to the on-site cleaning effect.
[0024] The sedimentation tank is arranged directly below the scraper 11 and its width is greater than the length of the scraper 11, so as to centrally clean the scraped sewage and sludge.
[0025] After using the hydraulic decontamination device, each belt conveyor can reduce the number of cleaning personnel by one. The mine uses this device to save 7,200 yuan in labor costs per belt conveyor each year. The application of this device can ensure that the surface of the belt is cleaned and extended the service life of the belt and roller.
Claims
1. A conveyor belt surface cleaning device in a coal tunnel, characterized in that: Including cleaning systems, sedimentation tanks, and clear water tanks; The cleaning system comprises a nozzle (2), a pressurized water pipe (3) and a cleaning scraper (1), the nozzle (2) faces the lower side of the conveyor belt, the nozzle (2) is connected to the pressurized water pipe (3), the cleaning scraper (1) is located behind the nozzle (2), and the cleaning scraper faces upward to contact the lower part of the conveyor belt; The cleaning scraper comprises a scraper (11), a cleaning scraper frame (12) and a mounting frame (13). The mounting frame (13) is composed of two groups, which are respectively fixed to both sides of the frame of the conveyor belt. Both ends of the cleaning scraper frame (12) are fixed to the mounting frame (13). The scraper (11) is fixed to the cleaning scraper frame (12). The cleaning scraper frame is installed on both sides of the conveyor belt through the mounting frame. The scraper (11) contacts the lower side of the conveyor belt and is inclined toward the running direction of the conveyor belt. A collection ditch is provided below the cleaning system, which is connected to the sedimentation tank. A pipe is provided on the top of the sedimentation tank to connect to the clear water tank. The clear water tank is equipped with a water pump connected to a pressurized water pipe.
2. The surface cleaning device for conveyor belt in coal tunnel according to claim 1, characterized in that: The water collecting ditch is arranged directly below the scraper (11) and has a width greater than the length of the scraper (11).
3. The surface cleaning device for conveyor belt in coal tunnel according to claim 1, characterized in that: The pressurized water pipe (3) is connected to a cleaning water pipe (32) of an underground dust removal and fire fighting main pipe (31); a first solenoid valve (33), a front water distribution pipe member (34), a solenoid valve (35), a rear water distribution pipe member (36) and a nozzle (2) are arranged in series on the cleaning water pipe (32); a backup control water pipe (37) is arranged on the branch lines of the front water distribution pipe member (34) and the rear water distribution pipe member (36); a manual valve (38) is arranged on the backup control water pipe (37); and the first solenoid valve and the solenoid valve (35) are controlled in parallel by a remote switch and an on-site switch.
4. The surface cleaning device for conveyor belt in coal tunnel according to claim 1, characterized in that: The mounting frame (13) comprises a screw rod, an elastic member and a connecting plate. The screw rods are inserted through holes on both sides of the conveyor. The elastic member is sleeved on the screw rods and is located above the conveyor frame. A nut is provided on the screw rod at the top of the elastic member. The bottom of the screw rod is connected to the horizontal part of the connecting plate. The vertical part of the connecting plate is connected to the cleaning scraper frame (12). The cleaning scraper frame (12) spans the bottom of the conveyor belt. The cleaning scraper frame (12) is provided with fixing holes for fixing the scraper (11).