Mounting structure for cooling tube row of roller kiln
Through the matching structure of the guide wheel and the guide groove and the design of the compression flange, the problems of high concentration stress and high assembly difficulty in the installation structure of the roller kiln cooling pipes are solved, and wider pipes are installed and higher Sealing performance increases the heat exchange area.
Patent Information
- Application Number
- CN202420203776.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-26
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-01-26
AI Technical Summary
The installation structure of the existing roller kiln cooling pipe rows has problems such as high concentration stress, high assembly difficulty, difficulty in replacement and unfavorable heat exchange. It is especially suitable for kilns with smaller widths, and the gap between the cooling pipe rows is large, which affects the sealing performance. .
The coordinated structure of the guide wheel and the guide groove is adopted to make the cooling pipe row suspended and installed, reducing the number and increasing the heat exchange area, and sealing is achieved by pressing the flange.
The installation and replacement process of cooling pipe rows is simplified, the equipment stability and sealing performance are improved, the heat exchange area is increased, and the installation difficulty is reduced.
Smart Images

Figure CN222317652U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of roller kilns, in particular to an installation structure for roller kiln cooling tube rows. Background Art
[0002] With the rapid development of the lithium battery industry, the demand for graphitization equipment continues to increase. The mainstream graphitization equipment on the market is the roller kiln, and the cooling tube row of the roller kiln is one of the key components. The cooling tube row of the roller kiln on the market is mostly a cantilever installation structure in which one end of the cooling fin tube is welded to the flange. This installation structure will produce a large concentrated stress, so this installation structure is suitable for kilns with a smaller width. In addition, this installation structure is difficult to align with the installation threaded holes of the flange due to the heavy weight of the pipeline, which increases the difficulty of assembly and is not convenient for replacement. In addition, there will be a large gap between two adjacent groups of cooling tube rows, which is not conducive to heat exchange. Utility Model Content
[0003] In order to overcome the shortcomings of the prior art, the utility model provides an installation structure for a roller kiln cooling tube row, through the cooperation of the guide wheel and the guide groove, the cooling tube row can be easily pulled out on the guide groove, which simplifies the installation and replacement process of the cooling tube row; the cooling tube row adopts a hanging structure, which improves the stability of the equipment, enables the cooling tube row to be made wider, reduces the number of cooling tube rows, reduces the joints and increases the heat exchange area; the cooling tube row adopts a compression flange structural seal, which reduces the difficulty of installation and improves the sealing performance of the equipment.
[0004] The technical solution adopted by the utility model to solve its technical problems is:
[0005] A mounting structure for a roller kiln cooling tube row comprises a roller kiln and several groups of cooling tube rows, wherein a guide groove is arranged inside the roller kiln, and the cooling tube row is correspondingly mounted below the guide groove, a mounting piece is welded on one side of the cooling tube row, and a guide wheel is arranged on the mounting piece, and the guide wheel can slide in cooperation with the guide groove so that the cooling tube row is suspended on the kiln top and slides in the guide groove, flanges are arranged at the inlet and outlet of the cooling tube row, and a sealing gasket is arranged between the flange and the outer wall of the roller kiln, and a pressure rod is arranged on the roller kiln, and the flange on the cooling tube row is pressed tightly against the outer wall of the roller kiln through the pressure rod and the sealing gasket, so as to form a seal between the cooling tube row and the roller kiln.
[0006] As a preferred technical solution, the mounting parts are provided in two groups, and the mounting parts are arranged along the arrangement direction of the cooling tube rows.
[0007] As a preferred technical solution, the mounting member is an angle steel.
[0008] As a preferred technical solution, two sets of guide wheels are provided on the mounting member, and the guide wheels are fixedly mounted on the mounting member by bolts.
[0009] As a preferred technical solution, the guide groove is arranged at the top of the inner side of the roller kiln and along the length direction of the cooling tube row.
[0010] As a preferred technical solution, the guide groove and the roller kiln are connected by welding.
[0011] As a preferred technical solution, the guide groove is an L-shaped groove to facilitate the sliding of the guide wheel.
[0012] As a preferred technical solution, the cooling tube row includes a plurality of elliptical tubes and fins, the fins are arranged on both horizontal sides of the long axis direction of the elliptical tube and on one side of the short axis direction of the elliptical tube, the other side of the short axis direction of the elliptical tube is provided with an insulation layer or a heat preservation layer, pipes are provided at both ends of the fin tube, and multiple groups of the fin tubes are arranged side by side along their long axis direction and connected by the pipes.
[0013] As a preferred technical solution, a water inlet and a water outlet connected to the pipe at one end are provided, the water inlet and the water outlet are arranged on the same side, and a cooling water circuit with water inlet and outlet on the same side is formed through the cooling pipe row and the pipe.
[0014] The beneficial effects of the utility model are:
[0015] 1. The utility model enables the cooling tube row to be easily pulled out on the guide groove through the cooperation between the guide wheel and the guide groove, thereby simplifying the installation and replacement process of the cooling tube row.
[0016] 2. The cooling tube row adopts a suspended structure, which improves the stability of the equipment, makes the cooling tube row wider, reduces the number of cooling tube rows, reduces joints and increases the heat exchange area.
[0017] 3. The cooling pipe row adopts the structural sealing of compression flange, which reduces the installation difficulty and improves the sealing performance of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0019] Figure 1 It is a transverse cross-sectional view of an installation structure for a roller kiln cooling tube bank provided by an example of the utility model;
[0020] Figure 2 yes Figure 1 A partial enlarged view of point B in the middle;
[0021] Figure 3 yes Figure 1The structural diagram of the middle cooling tube row;
[0022] Figure 4 yes Figure 3 A cross-sectional view of the middle cooling tube row;
[0023] Figure 5 It is a longitudinal cross-sectional view of an installation structure for roller kiln cooling tube row provided by an example of the utility model;
[0024] Figure 6 yes Figure 5 A partial enlarged view of the middle A;
[0025] Figure 7 The utility model is a side view of an installation structure for a roller kiln cooling tube bank provided in an example.
[0026] Specific implementation structure
[0027] The following will clearly and completely describe the concept, specific structure and technical effects of the utility model in combination with the embodiments and drawings, so as to fully understand the purpose, characteristics and effects of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, other embodiments obtained by technicians in this field without creative work are all within the scope of protection of the utility model. In addition, all the connection / connection relationships involved in the patent do not refer to the direct connection of components, but refer to the formation of a better connection structure by adding or reducing connection accessories according to the specific implementation situation. The various technical features in the creation of the utility model can be combined interchangeably without conflicting with each other.
[0028] Please refer to Figure 1-7 An example of the utility model provides an installation structure for a cooling tube row 2 of a roller kiln 1, comprising a roller kiln 1 and a plurality of groups of cooling tube rows 2, wherein a guide groove 6 is arranged inside the roller kiln 1, and the cooling tube row 2 is correspondingly installed below the guide groove 6, and a mounting member 3 is welded on one side of the cooling tube row 2, and a guide wheel 4 is arranged on the mounting member 3, and the guide wheel 4 can slide in cooperation with the guide groove 6, so that the cooling tube row 2 is suspended on the kiln top and slides in the guide groove 6, thereby simplifying the installation and replacement process of the cooling tube row 2; a flange 5 is arranged at the inlet and outlet of the cooling tube row 2, and a sealing gasket is arranged between the flange 5 and the outer wall of the roller kiln 1, and a pressure rod 7 is arranged on the roller kiln 1, and the flange 5 on the cooling tube row 2 is pressed against the outer wall of the roller kiln 1 by the pressure rod 7 and the sealing gasket, so that the cooling tube row 2 and the roller kiln 1 form a seal.
[0029] The cooperation between the guide wheel 4 and the guide groove 6 allows the cooling tube row 2 to be easily pulled out on the guide groove 6, thereby simplifying the installation and replacement process of the cooling tube row 2; the cooling tube row 2 adopts a suspended structure, which improves the stability of the equipment, enables the cooling tube row 2 to be made wider, reduces the number of cooling tube rows 2, reduces the joints and increases the heat exchange area; the cooling tube row 2 adopts a structural seal of a clamping flange 5, which reduces the difficulty of installation and improves the sealing performance of the equipment.
[0030] Furthermore, the cooling tube row 2 includes a plurality of elliptical tubes 21 and fins 22. The fins 22 are arranged on both horizontal sides of the long axis direction of the elliptical tube 21, which narrows the gap between adjacent fin tubes 1 and reduces heat dissipation. The fins 22 are welded on one side of the short axis direction of the elliptical tube 21, and the other side of the short axis direction of the elliptical tube is provided with a heat insulation layer or thermal insulation layer to reduce heat loss. The back of the elliptical tube 21 belongs to the inefficient heat exchange area. If the fins 22 are welded, the heat exchange efficiency of the fins 22 is not high, but the weight of the cooling tube row 2 is increased. Therefore, compared with the design of the traditional cooling tube row 2, a heat insulation layer or thermal insulation layer is provided on the back of the elliptical tube 21 to reduce the weight of the cooling tube row 2. Both ends of the elliptical tube 21 are connected with pipelines, and multiple elliptical tubes 21 are arranged side by side and connected by the pipelines to form a cooling water circuit, wherein one end of the pipeline is provided with a water inlet 9 and a water outlet 8 connected thereto, the water inlet 9 and the water outlet 8 are arranged on the same side, and a cooling water circuit with water inlet and outlet on the same side is formed by the cooling tube row 2 and the pipeline, so that multiple cooling tube rows 2 can be connected in series to improve the speed and heat exchange efficiency of the fluid. The elliptical tube 21 is pressed from a round tube, which increases the heat exchange area without changing the weight. When the roller conveyor transports the sagger carrying the material from the high-temperature heating area to the cooling area, the sagger slowly moves forward in the cooling area while exchanging heat with the cooling tube row 2 above and below the sagger, thereby cooling the material.
[0031] Furthermore, the mounting parts 3 have two groups, and the two groups of mounting parts 3 are respectively arranged along the arrangement direction of the cooling tube row 2, which can ensure the stability and load-bearing capacity of the cooling tube row 2 in the arrangement direction, and the mounting parts 3 are angle steels, which have high strength and stability and can bear the weight and heat load of the cooling tube row 2. Two groups of guide wheels 4 are arranged on each group of mounting parts 3, and the guide wheels 4 are fixedly installed on the mounting parts 3 by bolts. The cooling tube row 2 can be pushed into the guide groove 6 in the kiln through the installed guide wheels 4, so that the cooling tube row 2 can be suspended on the kiln top, thereby cooling the material.
[0032] Further, the guide groove 6 is arranged at the top of the inner side of the roller kiln 1, arranged along the length direction of the cooling tube row 2, and the guide groove 6 is welded to the roller kiln 1. The guide groove 6 is an L-shaped groove, which is convenient for the guide wheel 4 to slide.
[0033] The guide wheel 4 is installed on the cooling tube row 2. For the cooling tube row 2 above the gate bowl, the cooling tube row 2 can be pushed into the kiln through the guide groove 6 welded in the kiln, so that the cooling tube row 2 is suspended on the kiln top, thereby cooling the material. For the cooling tube row 2 below the material, it can be directly rolled into the bottom of the kiln through the guide wheel 4. After the cooling tube row 2 is installed in place, the sealing flange 5 of the cooling tube row 2 contacts the flange 5 on the outside of the roller kiln 1, and the flange 5 on the cooling tube row 2 is tightly pressed against the outer wall of the roller kiln 1 through the pressure rod 7 and the sealing gasket to form a seal.
[0034] The above is a specific description of the preferred implementation of the utility model, but the invention of the utility model is not limited to the described embodiments. Technical personnel familiar with the field can also make various equivalent deformations or substitutions without violating the spirit of the utility model. These equivalent deformations or substitutions are all included in the scope defined by the claims of this application.
Claims
1. An installation structure for roller kiln cooling tube row, characterized in that: The invention comprises a roller kiln and several groups of cooling tube banks, wherein a guide groove is arranged inside the roller kiln, and the cooling tube banks are correspondingly installed below the guide groove, and a mounting piece is welded on one side of the cooling tube bank, and a guide wheel is arranged on the mounting piece, and the guide wheel can slide in cooperation with the guide groove, so that the cooling tube bank is suspended on the kiln top and slides in the guide groove; flanges are arranged at the inlet and outlet of the cooling tube bank, and a sealing gasket is arranged between the flange and the outer wall of the roller kiln; a pressure rod is arranged on the roller kiln, and the flange on the cooling tube bank is pressed tightly against the outer wall of the roller kiln through the pressure rod and the sealing gasket, so as to form a seal between the cooling tube bank and the roller kiln.
2. The installation structure for roller kiln cooling tube row according to claim 1, characterized in that: The mounting members are provided in two groups, and the mounting members are respectively arranged along the arrangement direction of the cooling tube rows.
3. The installation structure of the roller kiln cooling tube row according to claim 1 is characterized in that: The mounting piece is an angle steel.
4. The installation structure for roller kiln cooling tube row according to claim 1, characterized in that: Two groups of guide wheels are arranged on the mounting member, and the guide wheels are fixedly mounted on the mounting member by bolts.
5. The installation structure for roller kiln cooling tube row according to claim 1, characterized in that: The guide groove is arranged at the top of the inner side of the roller kiln and is arranged along the length direction of the cooling tube row.
6. The installation structure for roller kiln cooling tube row according to claim 1, characterized in that: The guide groove and the roller kiln are connected by welding.
7. The installation structure for roller kiln cooling tube row according to claim 1, characterized in that: The guide groove is an L-shaped groove, which is convenient for the guide wheel to slide.
8. The installation structure for roller kiln cooling tube row according to claim 1, characterized in that: The cooling tube row includes a plurality of elliptical tubes and fins, wherein the fins are arranged on both horizontal sides of the long axis direction of the elliptical tube and on one side of the short axis direction of the elliptical tube, and the other side of the short axis direction of the elliptical tube is provided with a heat insulation layer or a thermal insulation layer, and pipes are provided at both ends of the fin tube, and multiple groups of the fin tubes are arranged side by side along the long axis direction and connected by the pipes.
9. The installation structure for roller kiln cooling tube row according to claim 8, characterized in that: A water inlet and a water outlet connected to the pipe at one end are provided, the water inlet and the water outlet are arranged on the same side, and a cooling water loop with water inlet and water outlet on the same side is formed through the cooling pipe row and the pipe.