Winding drum measuring device
By designing a drum measuring device, the drum motion trajectory is recorded using the measurement roller mechanism and the paper roll recording mechanism, the lifting and cooling problems when detecting heavy-duty drums in the prior art are solved, and efficient and accurate drum shape detection is achieved.
Patent Information
- Application Number
- CN202323624227.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-29
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2033-12-29
AI Technical Summary
In the prior art, when testing heavy-duty reels, it is necessary to frequently lift and wait for cooling, resulting in large construction volume, low efficiency, time-consuming and labor-consuming, and very large measurement workload.
A drum measuring device is designed, using a measuring roller mechanism and a paper roll recording mechanism. The recording pen is carried by the elastic telescopic rod assembly and the driving rod to record the movement trajectory of the drum, so as to achieve detection without cutting and cooling.
It realizes rapid and accurate detection of the drum shape during the drum processing process, improves detection efficiency and accuracy, and reduces workload and time.
Smart Images

Figure CN222317931U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of roll measurement, and in particular relates to a roll measuring device. Background Art
[0002] The reel is a cylindrical structure accessory, which has a very wide range of applications, such as as a part of a chemical container, as a sleeve of a large mechanical accessory, as a wheel hub for a tire, etc. During the production and processing, after the reel is processed by large mechanical equipment, such as a plate rolling machine, it is necessary to test the reel's ovality, centrality and other parameters.
[0003] At present, laser rangefinders are mostly used for detection. However, due to the heavy weight of the cylinder, especially the heavy cylinder, the cylinder must be lifted out of the plate rolling machine before measurement due to the physical limitations of the rangefinder. However, this method obviously requires a large amount of construction, and once the measurement fails, the roll needs to be re-suspended and installed on the plate rolling machine for processing again. After processing, the material is unloaded for inspection again, and this is repeated, and the workload of measurement is very large.
[0004] In addition, since the temperature of the roll surface is very high during roll processing, it is necessary to wait for the roll to cool down naturally before unloading. Obviously, it takes a lot of time for the high-temperature roll to cool down naturally to a specific low temperature. Therefore, in actual working process, measuring the processed roll in this way is not only very inefficient, but also time-consuming and labor-intensive, and the measurement workload is very large. Utility Model Content
[0005] Based on the above background, the purpose of the utility model is to provide a roll measuring device.
[0006] In order to achieve the above objectives, the utility model adopts the following technical solutions:
[0007] A roll measuring device comprises a measuring frame rod, one end of which is connected with a measuring roller mechanism;
[0008] The other end of the measuring frame rod is connected with a paper roll recording mechanism corresponding to the measuring roller mechanism;
[0009] The measuring roller mechanism comprises a measuring wheel, and the measuring wheel is assembled and connected with an elastic telescopic rod assembly. During the measuring process, the elastic telescopic rod assembly elastically contacts the side wall of the reel;
[0010] The elastic telescopic rod assembly is fixedly connected to a driving rod, and the driving rod is equipped with a recording pen corresponding to the paper roll recording mechanism. During the measurement process, the elastic telescopic rod assembly carries the recording pen to continuously move back and forth horizontally. During the movement, the recording pen records the movement trajectory on the paper roll recording mechanism.
[0011] Preferably, the measuring wheel is rotatably connected to a wheel frame, the elastic telescopic rod assembly comprises a telescopic long rod fixedly connected to the wheel frame, and the telescopic long rod is slidably connected to a spring cylinder;
[0012] The driving rod is fixedly connected with a driving plug seat which is slidably connected in the spring cylinder; the telescopic long rod is fixedly connected to the driving plug seat;
[0013] The spring cylinder is provided with two sections of springs which are respectively fixedly connected to the side walls on both sides of the driving plug seat.
[0014] Preferably, the spring tube is provided with a long rectangular sliding opening adapted to the driving rod, and the driving rod passes through the long rectangular sliding opening and is fixedly connected to the driving plug seat;
[0015] During the detection process, the telescopic long rod carries the driving plug seat to move back and forth elastically, the driving plug seat carries the driving rod to move back and forth, and the driving rod carries the recording pen to move back and forth.
[0016] Preferably, a fixing seat is fixedly connected to the top of the spring tube, and the fixing seat is fixedly connected to the top of the measuring frame rod.
[0017] Preferably, the roll paper recording mechanism comprises a gear transmission assembly;
[0018] The gear transmission assembly comprises a driving gear fixedly connected to one side of the measuring wheel, and the driving gear is meshed with a driven gear;
[0019] The driven gear is fixedly connected with a long shaft rod, and the wheel frame is fixedly connected with a convex plate rotatably connected with the long shaft rod.
[0020] Preferably, the roll paper recording mechanism further comprises a roll paper roller which is limitedly slidable on the long shaft rod, and during the rotation of the long shaft rod, the roll paper roller is carried to rotate, and during the horizontal sliding of the long shaft rod, the roll paper roller slides horizontally relative to the roll paper roller;
[0021] The paper roll is rotatably connected to a mounting frame, and the mounting frame is fixedly connected to the measuring frame rod.
[0022] Preferably, the paper roll comprises a cylinder body, a sleeve shaft is fixedly connected in the cylinder body, and the sleeve shaft is rotatably connected to the mounting frame;
[0023] The long shaft rod is limited in the shaft cavity of the sleeve shaft.
[0024] Preferably, the shaft cavity of the sleeve shaft includes a cylindrical cavity portion rotatably connected to the long shaft rod, and the cylindrical cavity portion is integrally formed with a protruding limiting cavity portion;
[0025] The long shaft rod is fixedly connected with a convex sliding seat slidably connected to the limiting cavity. During the rotation of the long shaft rod, the convex sliding seat is limited in the limiting cavity, carrying the cylinder to rotate. During the horizontal sliding of the long shaft rod, the convex sliding seat slides horizontally in the limiting cavity.
[0026] Preferably, recording paper is wound on the cylinder.
[0027] The utility model has the following beneficial effects:
[0028] The device disclosed by the utility model, by setting a measuring roller mechanism, realizes converting the shape of a roll into the motion trajectory of a recording pen and the like by utilizing structures such as a measuring wheel, a driving rod, a spring tube, a spring, and a recording pen, and by using a roll paper recording mechanism used in conjunction, realizes recording the motion trajectory of the recording pen, thereby intuitively judging the shape of the roll.
[0029] The device disclosed in the utility model realizes that during the roll processing process, there is no need to unload the heavy or high-temperature roll and test it after cooling. The roll can be directly driven to rotate by the roll processing equipment during the processing process. With the device disclosed in the utility model, the roll can be easily, quickly and efficiently tested. This testing method is not only efficient, but also relatively accurate, and can intuitively and effectively judge the shape characteristics of the roll. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.
[0031] Figure 1 It is a schematic diagram of the overall structure in an embodiment of the utility model;
[0032] Figure 2 This is a schematic diagram of the structure of the measuring roller mechanism in the embodiment of the utility model;
[0033] Figure 3 For the utility model embodiment Figure 2 A schematic diagram of the structure from another perspective;
[0034] Figure 4 For the utility model embodiment Figure 3 A schematic diagram of the structure from another perspective;
[0035] Figure 5 It is a schematic diagram of the dispersed structure of the spring tube, the driving rod and the telescopic long rod in the embodiment of the utility model.
[0036] The realization of the purpose, functional features and advantages of the utility model will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION
[0037] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0038] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back...) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0039] In addition, in the present utility model, descriptions such as "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.
[0040] Example 1
[0041] like Figure 1-5 As shown, a roll measuring device includes a measuring frame rod 24, which is shaped like a horizontally arranged frame rod body, and a vertical frame rod body is integrally arranged upward vertically. The vertical frame rod body is fixedly connected to the mounting plate, and is installed in an existing manner. During the measurement process, it is supported on the ground by the mounting plate.
[0042] The front end of the measuring frame rod 24 is connected with a measuring roller mechanism 2. The specific structure of the measuring roller mechanism 2 is as follows:
[0043] The measuring roller mechanism 2 includes a measuring wheel 21, which is assembled and connected with an elastic telescopic rod assembly. During the measurement process, the elastic telescopic rod assembly elastically contacts the side wall of the reel; the elastic telescopic rod assembly is fixedly connected with a driving rod 27, and the driving rod 27 is assembled and connected with a recording pen corresponding to the paper roll recording mechanism. During the measurement process, the elastic telescopic rod assembly carries the recording pen to continuously move back and forth horizontally. During the movement, the recording pen 28 records the movement trajectory on the paper roll recording mechanism.
[0044] Specifically, according to the existing conventional method, the measuring wheel 21 is rotatably connected to the wheel frame 22, and the elastic telescopic rod assembly includes a telescopic long rod 23 fixedly connected to the wheel frame 22, and the telescopic long rod 23 is slidably connected to the spring tube 26 (the top of the above-mentioned spring tube 26 is fixedly connected to the fixed seat 241, and the fixed seat 241 is fixedly connected to the top of the measuring frame rod 24).
[0045] At the same time, the front end of the driving rod 27 is fixedly connected to a driving plug seat 272 that is slidably connected to the spring barrel 26; the telescopic long rod 23 is fixedly connected to the driving plug seat 272 (the driving plug seat 272 is in the shape of a flat cylinder and slides in the barrel cavity of the spring barrel 26). At the same time, the spring barrel 26 is provided with two sections of springs 25 that are respectively fixedly connected to the side walls of the driving plug seat 272 on both sides (the other end of the spring 25 is fixed to the end position in the spring barrel 26).
[0046] Correspondingly, a long rectangular sliding opening adapted to the driving rod 27 is opened on the spring tube 26 , and the driving rod 27 passes through the long rectangular sliding opening and is fixedly connected to the driving plug seat 272 .
[0047] At the same time, the rear end of the driving rod 27 is fixedly connected to a connecting plate 271, the connecting plate 271 is fixedly connected to a sliding frame 29 slidably connected to the measuring frame rod 24, and the recording pen 28 is fixedly connected to a fixed plate 281 installed on the top of the sliding frame 29. Therefore, when the driving rod 27 moves back and forth, the sliding frame 29 carries the recording pen 28 to move back and forth.
[0048] During the inspection process, the roll 1 being processed is rotated by driving the curling machine by unloading, and at this time, the measuring wheel 21 is elastically pressed against the roll 1 (the spring 25 on one side is compressed and the spring 25 on the other side is stretched). Since the roundness of the roll 1 is easy to be irregular during processing, when the roundness of the roll 1 is irregular, at this time, under the resistance of the roll 1, the measuring wheel 21 continuously carries the telescopic long rod 23 to move back and forth (forward and backward), and at the same time, the telescopic long rod 23 carries the drive plug seat 272 to move back and forth elastically, and the drive plug seat 272 carries the drive rod 27 to move back and forth (in this process, the drive rod 27 slides on the long rectangular slide of the spring tube 26), and the drive rod 27 carries the recording pen 28 to move back and forth.
[0049] In this way, the recording pen 28 is associated with the rotation of the reel 1, and during the rotation of the reel 1, the horizontal reciprocating motion of the recording pen 28 is associated with the circularity of the reel 1, that is, when the circularity of the reel 1 is irregular, the recording pen 28 can be caused to move accordingly.
[0050] In order to record the motion trajectory of the recording pen 28, the other end of the measuring frame rod 24 is equipped with a roll paper recording mechanism corresponding to the measuring roller mechanism 2. Specifically, the roll paper recording mechanism is used to unwind the roll paper corresponding to the recording pen 28. During operation, the recording pen 28 draws the motion trajectory on the roll paper.
[0051] Example 2
[0052] like Figure 1-5 As shown, in this embodiment, based on the structure of embodiment 1, the above-mentioned paper roll recording mechanism 3 includes a gear transmission assembly.
[0053] Specifically, the gear transmission assembly includes a driving gear 31 fixedly connected to one side of the measuring wheel 21 (the rotation of the measuring wheel 21 drives the driving gear 31 to rotate, and the specific method is the same as the existing method. The driving gear 31 is fixedly installed on the axle of the measuring wheel 21. The rotation of the measuring wheel 21 drives the axle to rotate on the wheel frame 22, and the driving gear 31 is driven by the axle to move in a circle). Correspondingly, the driving gear 31 is meshed with a driven gear 32 (both are bevel gears).
[0054] At the same time, the driven gear 32 is fixedly connected with a long shaft rod 33 , and correspondingly, a convex plate rotatably connected with the long shaft rod 33 is fixedly connected to the wheel frame 22 .
[0055] The above-mentioned paper roll recording mechanism 3 also includes a paper roll 36 that slides on the long shaft rod 33. During the rotation of the long shaft rod 33, the paper roll 36 is carried to rotate. During the rotation of the paper roll 36, the wound recording paper is unwound (the recording paper is wound on the cylinder mentioned below), and it interacts with the recording pen 28 to draw the movement trajectory of the recording pen 28.
[0056] Specifically, since the measuring wheel 21 carries the telescopic rod to move back and forth during the detection process (the measuring wheel 21 moves back and forth), therefore, during the high-speed rotation process, since the active gear 31 meshes with the driven gear 32, and the meshing force is large, the reciprocating movement of the measuring wheel 21 carries the active gear 31 and the meshed driven gear 32 to move back and forth (in the high-speed movement state, since the meshing force of the active gear 31 meshing with the driven gear 32 is large, the friction force that needs to be overcome for the relative horizontal slip and dislocation of the active gear 31 and the driven gear 32 is very large, resulting in the reciprocating movement of the measuring wheel 21, carrying the active gear 31 and the driven gear 32 to move back and forth (that is, the active gear 31 and the driven gear 32 move back and forth synchronously, and the two are not easy to slip relative to each other), and there will be no relative slip between the two, and the meshing situation will not easily occur). And since the amplitude of the reciprocating movement of the measuring wheel 21 is not very large (the overall shape of the reel 1 is regular, even if it is irregular, the amplitude of the irregularity after the plate rolling machine is processed is not particularly large), therefore, the active gear 31 and the driven gear 32 are not easy to dislocate and disengage.
[0057] Even if the two become disengaged during operation, the operator can correct them manually and re-engage them (the measuring device disclosed in the utility model is a temporary emergency measuring device, which can detect obvious irregular shapes of the reel 1 during production).
[0058] During the horizontal sliding process of the long shaft rod 33 , it slides horizontally relative to the recording paper roll; specifically, the paper roll 36 is rotatably connected to the mounting bracket 35 , and the mounting bracket 35 is fixedly connected to the measuring frame rod 24 .
[0059] The shape of the paper reel 36 is:
[0060] The paper roll 36 includes a cylinder body, in which a sleeve shaft 361 is fixedly connected, and the sleeve shaft 361 is rotatably connected to the mounting frame 35; the long shaft rod 33 is limited in the shaft cavity of the sleeve shaft 361. The shaft cavity of the sleeve shaft 361 includes a cylindrical cavity portion rotatably connected to the long shaft rod 33, and the cylindrical cavity portion is integrally formed with a protruding limiting cavity portion 3611 (the longitudinal cross-section of the limiting cavity portion 3611 is rectangular).
[0061] Correspondingly, the above-mentioned long shaft rod 33 is fixedly connected with a convex sliding seat 34 which is slidably connected in the limiting cavity 3611. During the rotation of the long shaft rod 33, the convex sliding seat 34 is limited in the limiting cavity 3611, carrying the cylinder to rotate. During the horizontal sliding of the long shaft rod 33, the convex sliding seat 34 slides horizontally in the limiting cavity 3611.
[0062] Therefore, when the long shaft rod 33, the measuring wheel 21, the driving gear 31 and the driven gear 32 move horizontally synchronously, the convex sliding seat 34 slides horizontally in the limiting cavity 3611, thereby not affecting the reciprocating horizontal movement of the entire device.
[0063] During the reciprocating horizontal movement, the convex sliding seat 34 is still limited in the limiting cavity 3611, and the paper roll 36 follows the rotation to unwind the recording paper (according to the existing method, the other end of the recording paper is pulled by the operator by hand or fixed to the winding machine, and is wound by the winding machine, such as a winding shaft or motor structure).
[0064] During the detection process implemented in the above manner, the recording paper is continuously unrolled to record the motion trajectory on the recording paper in coordination with the trajectory movement of the recording pen 28, thereby reflecting the regularity of the shape of the roll 1. For example, during the detection process, the irregularity of the recorded trajectory curve is very large, and the horizontal reciprocating motion of the surface recording pen 28 is seriously irregular, thereby indicating that the shape of the surface roll 1 is seriously irregular.
[0065] By adopting the above-mentioned device, during the processing of the roll 1, there is no need to unload the heavy or high-temperature roll 1 and test it after cooling. During the processing, the roll 1 can be directly driven to rotate by the processing roll 1 equipment. With the device disclosed in the utility model, the roll 1 can be easily, quickly and efficiently tested. This testing method is not only efficient, but also relatively accurate, and can intuitively and effectively determine the shape characteristics of the roll 1.
[0066] Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by technicians in this technical field within the essential scope of the present invention should also fall within the protection scope of the present invention.
Claims
1. A roll measuring device, characterized in that: It comprises a measuring frame rod, one end of which is connected with a measuring roller mechanism; The other end of the measuring frame rod is connected with a paper roll recording mechanism corresponding to the measuring roller mechanism; The measuring roller mechanism comprises a measuring wheel, and the measuring wheel is assembled and connected with an elastic telescopic rod assembly. During the measuring process, the elastic telescopic rod assembly elastically contacts the side wall of the reel; The elastic telescopic rod assembly is fixedly connected to a driving rod, and the driving rod is equipped with a recording pen corresponding to the paper roll recording mechanism. During the measurement process, the elastic telescopic rod assembly carries the recording pen to continuously move back and forth horizontally. During the movement, the recording pen records the movement trajectory on the paper roll recording mechanism.
2. The roll measuring device according to claim 1, characterized in that: The measuring wheel is rotatably connected to a wheel frame, the elastic telescopic rod assembly comprises a telescopic long rod fixedly connected to the wheel frame, and the telescopic long rod is slidably connected to a spring cylinder; The driving rod is fixedly connected with a driving plug seat which is slidably connected in the spring cylinder; the telescopic long rod is fixedly connected to the driving plug seat; The spring cylinder is provided with two sections of springs which are respectively fixedly connected to the side walls on both sides of the driving plug seat.
3. The roll measuring device according to claim 2, characterized in that: The spring tube is provided with a long rectangular sliding opening adapted to the driving rod, and the driving rod passes through the long rectangular sliding opening and is fixedly connected to the driving plug seat; During the detection process, the telescopic long rod carries the driving plug seat to move back and forth elastically, the driving plug seat carries the driving rod to move back and forth, and the driving rod carries the recording pen to move back and forth.
4. The roll measuring device according to claim 2, characterized in that: The top of the spring tube is fixedly connected with a fixing seat, and the fixing seat is fixedly connected to the top of the measuring frame rod.
5. The roll measuring device according to claim 3, characterized in that: The paper roll recording mechanism includes a gear transmission assembly; The gear transmission assembly comprises a driving gear fixedly connected to one side of the measuring wheel, and the driving gear is meshed with a driven gear; The driven gear is fixedly connected with a long shaft rod, and the wheel frame is fixedly connected with a convex plate rotatably connected with the long shaft rod.
6. The roll measuring device according to claim 5, characterized in that: The roll paper recording mechanism also includes a roll paper drum which is limitedly slidable on the long shaft rod. During the rotation of the long shaft rod, the roll paper drum is carried to rotate. During the horizontal sliding of the long shaft rod, the roll paper drum slides horizontally relative to the roll paper drum. The paper roll is rotatably connected to a mounting frame, and the mounting frame is fixedly connected to the measuring frame rod.
7. The roll measuring device according to claim 6, characterized in that: The paper roll comprises a cylinder body, a sleeve shaft is fixedly connected to the cylinder body, and the sleeve shaft is rotatably connected to the mounting frame; The long shaft rod is limited in the shaft cavity of the sleeve shaft.
8. The roll measuring device according to claim 7, characterized in that: The shaft cavity of the sleeve shaft includes a cylindrical cavity portion rotatably connected to the long shaft rod, and the cylindrical cavity portion is integrally formed with a protruding limiting cavity portion; The long shaft rod is fixedly connected with a convex sliding seat slidably connected to the limiting cavity. During the rotation of the long shaft rod, the convex sliding seat is limited in the limiting cavity, carrying the cylinder to rotate. During the horizontal sliding of the long shaft rod, the convex sliding seat slides horizontally in the limiting cavity.
9. The roll measuring device according to claim 8, characterized in that: The cylinder is wound with recording paper.
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