Sensor mounting and clamping device
By using clamping mechanism and rotary fixing mechanism in the sensor installation clamping device, the problems of high installation cost and difficulty in adjustment are solved, and rapid clamping and angle adjustment are achieved, adapting to the installation of sensors of different sizes, reducing installation costs and time.
Patent Information
- Application Number
- CN202420993511.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-09
AI Technical Summary
The existing sensor installation method requires the design and manufacture of special brackets, which are costly and need to be re-punched, which affects the aesthetics and consumes time.
Provided is a sensor mounting clamping device including a clamping mechanism and a rotary fixing mechanism, which realizes position adjustment through a screw, a square nut and a moving block, and uses a rotating locking wheel, a threaded locking ring and an elastic locking member to achieve angle adjustment and Quick installation and disassembly.
It realizes rapid clamping and angle adjustment of sensors, adapts to the installation of sensors of different sizes, and achieves small-scale position adjustment through installation slots, reducing installation cost and time.
Smart Images

Figure CN222318077U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of clamping devices, in particular to a sensor installation clamping device. Background Art
[0002] In modern industrial production, especially in automated production, various sensors need to be installed to monitor and control parameters in the production process, ensure the normal operation of the equipment, and guarantee the quality requirements of the products. In order to ensure the actual measurement effect of the sensor, requirements need to be made on the installation position, installation method, installation direction, and additional mass of the sensor.
[0003] The existing sensor installation method generally adopts a dedicated sensor installation bracket, fixes the bracket on the surface of the object to be installed, and then installs the sensor on the bracket.
[0004] Problems with existing installation methods: Each time a sensor is installed, a corresponding mounting bracket needs to be designed and manufactured, which is costly. Once the traditional mounting bracket is fixed, it is often necessary to re-drill holes to adjust the installation position and direction. Repeated drilling consumes time and affects the appearance of the surface of the installed object. Sensors installed with traditional mounting brackets are generally fixed with threaded connections, and the sensor installation and removal process is time-consuming.
[0005] In view of the above problems, the inventor of the present invention finally obtained the present invention after a long period of research and practice. Utility Model Content
[0006] In order to solve at least one aspect of the above technical problems, the utility model provides a sensor installation clamping device, which can realize the position and angle adjustment of the sensor installation and rapid assembly and disassembly.
[0007] The technical solution adopted by the utility model is:
[0008] Provided is a sensor installation and clamping device, comprising: a clamping mechanism and a rotating fixing mechanism;
[0009] The clamping mechanism comprises a fixed bracket, a screw rod, a block nut and a moving block; the screw rod is rotatably connected to the fixed bracket, the block nut is threadedly connected to the screw rod, and the moving block is fixedly connected to the block nut, and rotating the screw rod can drive the moving block to perform linear reciprocating motion, thereby changing the gap between the moving block and the inner end surface of the fixed bracket;
[0010] The rotation fixing mechanism comprises a rotating connecting plate, a rotating locking wheel, a threaded locking ring, an elastic locking piece and a mounting plate; the rotating locking wheel, the threaded locking ring and the elastic locking piece are sequentially coaxially assembled from top to bottom and are arranged between the rotating connecting plate and the mounting plate; the elastic locking piece is clamped on the mounting plate so that the elastic locking piece cannot rotate relative to the mounting plate; the lower end cylinder fixed to the lower surface of the rotating connecting plate passes through the rotating locking wheel, the threaded locking ring and the elastic locking piece and is rotatably connected to the mounting plate; the rotating relationship between the lower end cylinder and the mounting plate can be locked and unlocked by the rotating locking wheel, the threaded locking ring and the elastic locking piece;
[0011] The rotating connecting plate is detachably fixedly connected to the fixing bracket.
[0012] Furthermore, the outer ring portion of the elastic locking member is a wedge-shaped structure that is narrow at the top and wide at the bottom.
[0013] Furthermore, the inner ring portion of the threaded locking ring is sleeved on the outer ring portion of the elastic locking piece, and the inner ring portion of the grooved locking ring is a wedge-shaped structure that is wider at the top and narrower at the bottom.
[0014] Furthermore, the rotating locking wheel and the threaded locking ring are transmission-connected by means of a trapezoidal thread.
[0015] Furthermore, a plurality of key protrusions are evenly distributed along the circumferential direction on the lower end of the outer ring portion of the elastic locking member, and a plurality of key grooves are correspondingly arranged on the mounting plate, and the key protrusions are installed in the key grooves.
[0016] Furthermore, the screw rod and the block nut are connected in transmission by a rectangular thread.
[0017] Furthermore, the bottom surface of the moving block of the moving block can slide along the fixing bracket upper contact surface of the fixing bracket.
[0018] Furthermore, a lower end groove is provided on the bottom surface of the fixing bracket, and two side surfaces of the block nut can slide along the lower end groove.
[0019] Furthermore, a ring groove is provided on the lower surface of the rotating connecting plate around the lower end cylinder, a convex ring is provided on the upper end of the rotating locking wheel, and a clearance fit is formed between the upper end hole surface of the inner circumference of the ring groove and the upper radial end surface of the outer circumference of the convex ring.
[0020] Furthermore, both sides of the mounting plate are respectively provided with long strip-shaped mounting slot holes.
[0021] Compared with the prior art, the beneficial effects of the present invention are:
[0022] 1. The sensor installation and clamping device of the utility model can realize rapid clamping of sensors of different sizes by adjusting the gap.
[0023] 2. The sensor installation and clamping device of the utility model can adjust the angle of the clamped sensor by controlling the rotation and locking.
[0024] 3. The sensor installation clamping device of the utility model can change the position of the sensor by tightening the installation slot hole, and realize a small range adjustment of the sensor position for a single installation hole. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0026] Figure 1 A schematic structural diagram of a sensor mounting and clamping device according to an embodiment of the utility model is shown;
[0027] Figure 2 An exploded view of the parts of the clamping mechanism according to an embodiment of the utility model is shown;
[0028] Figure 3 An exploded view of parts of a rotating fixing mechanism according to an embodiment of the utility model is shown;
[0029] Figure 4 A structural schematic diagram showing a fixed bracket of an embodiment of the utility model from one viewing angle;
[0030] Figure 5 A structural schematic diagram showing another viewing angle of the fixing bracket of an embodiment of the utility model;
[0031] Figure 6 A schematic structural diagram of a lead screw according to an embodiment of the utility model is shown;
[0032] Figure 7 A schematic structural diagram of a block nut according to an embodiment of the utility model is shown;
[0033] Figure 8 A schematic structural diagram of a moving block according to an embodiment of the utility model is shown;
[0034] Fig. 9 A schematic structural diagram of a rotating connecting plate according to an embodiment of the utility model is shown;
[0035] Fig.10A schematic structural diagram of a rotating locking wheel in an embodiment of the utility model is shown;
[0036] Fig.11 A partial structural schematic diagram of a rotating fixing mechanism according to an embodiment of the utility model is shown;
[0037] Fig.12 A schematic structural diagram of a mounting plate according to an embodiment of the utility model is shown.
[0038] Figure numerals: 1-clamping mechanism, 11-fixed bracket, 111-first hole, 112-second hole, 113-inner end surface of fixed bracket, 114-lower end groove, 115-outer end surface of fixed bracket, 116-upper contact surface of fixed bracket, 12-screw, 121-thread at the end of screw, 122-screw shaft surface, 123-screw shaft end surface, 124-screw head, 13-block nut, 131-threaded hole, 132-front end surface of block nut, 133-side surfaces of block nut, 14-moving block, 141-front end surface of moving block, 142-moving Block bottom surface, 15-first slotted screw, 16-screw nut, 2-rotation fixing mechanism, 21-rotating connecting plate, 211-threaded hole, 212-lower end cylinder, 2121-threaded hole, 213-upper end hole surface, 22-rotating locking wheel, 221-anti-slip groove, 222-upper radial end surface, 23-threaded locking ring, 231-inner ring part, 24-elastic locking piece, 241-outer ring part, 242-key protrusion, 25-mounting plate, 251-mounting slot hole, 252-bottom hole, 253-key slot, 26-second slotted screw. DETAILED DESCRIPTION
[0039] The above and other technical features and advantages of the present invention are described in more detail below in conjunction with the accompanying drawings.
[0040] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0041] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, unless otherwise clearly and specifically defined.
[0042] In the present invention, unless otherwise clearly defined and specified, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0043] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0044] like Figure 1 As shown, a sensor installation and clamping device is provided, which is composed of a clamping mechanism 1 and a rotating fixing mechanism 2.
[0045] As shown in Figure 2, Figure 4~Figure 8As shown, the clamping mechanism 1 is mainly composed of: a fixed bracket 11, a screw 12, a square nut 13, a moving block 14, a first slotted screw 15, and a screw nut 16; the screw 12 passes through the first hole 111 and the second hole 112 on the fixed bracket, and is coaxial with the two holes, the first hole 111 and the screw shaft surface 122 are kept in clearance fit, the screw shaft end surface 123 is in contact with the outer end surface 115 of the fixed bracket, and cooperates with the connection between the screw nut 16 and the screw end thread 121 to ensure the axial fixation of the screw 12. The screw 12 and the square nut 13 are connected by rectangular threads for easy transmission. The upper end of the square nut 13 is provided with a threaded hole 131, which can be used in conjunction with the first slotted screw 15 to fasten the moving block 14 by threaded connection. After fastening, the front end face 141 of the moving block and the front end face 132 of the square nut remain in the same plane, which is conducive to enhancing the clamping stability. The bottom surface 142 of the moving block slides along the contact surface 116 on the fixed bracket, and the two side surfaces 133 of the square nut slide along the lower end groove 114 of the fixed bracket, which ensures the straightness of the reciprocating motion between the moving block 14 and the fixed bracket 11 when the screw rod 12 is rotated, and also plays a role in radially fixing the screw rod 12, thereby improving the transmission accuracy of the clamping mechanism 1. The screw head end 124 adopts a square head design for easy twisting.
[0046] like Figure 3 , Figure 9~Figure 12As shown, the rotating fixing mechanism 2 is composed of a rotating connecting plate 21, a rotating locking wheel 22, a threaded locking ring 23, an elastic locking member 24, a mounting plate 25, and a second slotted screw 26; the cylindrical body 212 at the lower end of the rotating connecting plate passes through the rotating locking wheel 22, the threaded locking ring 23, and the elastic locking member 24, and is coaxial, and the cylindrical body 212 at the lower end of the rotating connecting plate is provided with a threaded hole 2121, which can be threadedly matched with the second slotted screw 26 and pass through the hole 252 at the bottom of the mounting plate to ensure axial fixation with the mounting plate 25. The rotating locking wheel 22 and the elastic locking member 24 are in axial contact with the upper and lower end surfaces of the rotating connecting plate 21 and the mounting plate 25, so they remain fixed in the axial direction. The rotating locking wheel 22 and the threaded locking ring 23 adopt a trapezoidal thread for threaded matching, that is, rotating the rotating locking wheel 22 will cause the threaded locking ring 23 to produce axial relative movement. The outer ring part 241 of the elastic locking member is a wedge-shaped structure with a narrow top and a wide bottom, and the inner ring part 231 of the threaded locking ring is a wedge-shaped structure with a wide top and a narrow bottom. The axial movement of the threaded locking ring 23 can make the two contact or disengage. Since the elastic locking member 24 is made of elastic material, and there is a key protrusion 242 at the lower end of the elastic locking member, which cooperates with the key groove 253 on the mounting plate, the elastic locking member 24 cannot rotate axially relative to the mounting plate 25. When the threaded locking ring 23 contacts and squeezes, the locking member 24 will be deformed, squeezing the cylindrical body 212 at the lower end of the rotating connecting plate, increasing friction and making it impossible to rotate. When disengaging, the squeezing disappears, the deformation is restored, the friction is reduced, and the rotation can continue. There is an anti-skid groove 221 on the rotating locking wheel 22 to facilitate force. The upper radial end surface 222 of the rotating locking wheel and the upper end hole surface 213 of the rotating connecting plate are clearance-fitted.
[0047] The clamping mechanism 1 and the rotating fixing mechanism 2 can be connected and fixed by the fixing bracket 11 and the rotating connecting plate 21 through the threaded hole 211, and the mounting slot hole 251 on the mounting plate can be connected and fixed with the hole of the mounted surface.
[0048] The sensor mounting clamp works as follows:
[0049] Pre-process threaded holes on the surface of the installation object, and use screws, gaskets and installation slots 251 to fix the sensor installation clamping device on the surface of the installation object. Rotate the locking wheel 22 to loosen it, rotate the sensor installation clamping device to a suitable angle, rotate the locking wheel 22 to lock it, rotate the screw 12, adjust the clamping mechanism to clamp the sensor, and complete the position and angle fixation of the sensor on the surface of the installation object.
[0050] The above are only preferred embodiments of the present invention, which are only illustrative and not restrictive. The structures and connection modes of the components in the present invention can be changed, and any equivalent transformations and improvements based on the technical solution of the present invention should not be excluded from the protection scope of the present invention.
Claims
1. A sensor mounting and clamping device, characterized in that: include: A clamping mechanism (1) and a rotation fixing mechanism (2); The clamping mechanism (1) comprises a fixed bracket (11), a screw rod (12), a square nut (13) and a moving block (14); the screw rod (12) is rotatably connected to the fixed bracket (11), the square nut (13) is threadedly connected to the screw rod (12), and the moving block (14) is fixedly connected to the square nut (13); the screw rod (12) is rotated to drive the moving block (14) to perform linear reciprocating motion, thereby changing the gap between the moving block (14) and the inner end surface (113) of the fixed bracket; The rotating fixing mechanism (2) comprises a rotating connecting plate (21), a rotating locking wheel (22), a threaded locking ring (23), an elastic locking member (24) and a mounting plate (25); the rotating locking wheel (22), the threaded locking ring (23) and the elastic locking member (24) are coaxially assembled in sequence from top to bottom and are arranged between the rotating connecting plate (21) and the mounting plate (25); the elastic locking member (24) is clamped on the mounting plate (25), so that the elastic locking member (24) ) cannot rotate relative to the mounting plate (25); a lower end cylinder (212) fixed to the lower surface of the rotating connecting plate (21) passes through the rotating locking wheel (22), the threaded locking ring (23) and the elastic locking member (24) and is rotatably connected to the mounting plate (25); the rotating locking wheel (22), the threaded locking ring (23) and the elastic locking member (24) can lock and unlock the rotational relationship between the lower end cylinder (212) and the mounting plate (25); The rotating connecting plate (21) is detachably fixedly connected to the fixing bracket (11).
2. A sensor mounting and clamping device as claimed in claim 1, characterized in that: The outer ring portion (241) of the elastic locking member (24) is a wedge-shaped structure that is narrow at the top and wide at the bottom.
3. A sensor mounting and clamping device as claimed in claim 2, characterized in that: The inner ring portion (231) of the threaded locking ring (23) is sleeved onto the outer ring portion (241) of the elastic locking member (24); the inner ring portion (231) of the threaded locking ring (23) is a wedge-shaped structure that is wide at the top and narrow at the bottom.
4. A sensor mounting and clamping device as claimed in claim 3, characterized in that: The rotating locking wheel (22) and the threaded locking ring (23) are transmission-connected by means of a trapezoidal thread.
5. A sensor mounting and clamping device as claimed in claim 4, characterized in that: The lower end of the outer ring portion (241) of the elastic locking member (24) is provided with a plurality of key protrusions (242) evenly distributed along the circumferential direction, and the mounting plate (25) is correspondingly provided with a plurality of key slots (253), and the key protrusions (242) are mounted in the key slots (253).
6. A sensor mounting and clamping device as described in any one of claims 1 to 5, characterized in that: The screw rod (12) and the square nut (13) are connected to each other through a rectangular thread.
7. A sensor mounting and clamping device as claimed in claim 6, characterized in that: The moving block bottom surface (142) of the moving block (14) is capable of sliding along the fixed bracket upper contact surface (116) of the fixed bracket (11).
8. A sensor mounting and clamping device as claimed in claim 7, characterized in that: The bottom surface of the fixing bracket (11) is provided with a lower end groove (114), and the two side surfaces (133) of the block nut are capable of sliding along the lower end groove (114).
9. A sensor mounting and clamping device as claimed in claim 8, characterized in that: The lower surface of the rotating connecting plate (21) is provided with an annular groove around the lower end cylinder (212), and the upper end of the rotating locking wheel (22) is provided with a convex ring, and a clearance fit is formed between an upper end hole surface (213) on the inner circumference of the annular groove and an upper radial end surface (222) on the outer circumference of the convex ring.
10. A sensor mounting and clamping device as claimed in claim 9, characterized in that: Long strip-shaped installation slot holes (251) are respectively provided on two sides of the installation plate (25).