Precision casting detection device with direction adjusting function
By using electric telescopic rod and damping spring to drive the material separation plate to fit the conveyor belt in the precision casting detection device, combined with the adjustment of the detection probe, the problem of the material not being pushed away due to the small coverage area and long stroke of the push plate, and the material is not pushed away, realizing that the material is not pushed away. Efficient inspection and sorting.
Patent Information
- Application Number
- CN202421104148.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-20
AI Technical Summary
After material inspection, the existing fine casting detection device may not be pushed away due to the small coverage area and long stroke of the push plate.
A precision casting detection device with azimuth adjustment function was designed, using an electric telescopic rod and a damping spring to drive the material partition plate to ensure that the material partition plate fits with the conveyor belt. By adjusting the detection direction and the position of the detection probe, the comprehensiveness of the fine casting is achieved. Test and sort qualified and unqualified materials through the discharge port.
Effectively prevent the problem that qualified materials are not pushed away, improve detection efficiency and sorting accuracy. Through the combination of electric telescopic rods and damping springs, the fit and movement of the material separation plate and the conveyor belt are ensured, with a large coverage area and a short stroke. , avoid hard contact and improve the integrity of the detection.
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Figure CN222325873U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of precision casting detection, in particular to a precision casting detection device with an orientation adjustment function. Background Art
[0002] Precision casting is a general term for the process of obtaining castings with precise dimensions. Compared with the traditional sand casting process, the castings obtained by precision casting are more precise in size and have better surface finish. It includes: investment casting, ceramic casting, metal casting, pressure casting, and lost foam casting. Precision casting is also called lost wax casting. Its products are precise, complex, and close to the final shape of the parts. They can be used directly without or with little processing. It is an advanced process for near-net-shape forming. The castings produced by precision casting are also called precision castings.
[0003] After searching, a Chinese patent discloses a device and method for detecting surface defects of stamping parts (publication number CN117849046 A). This patented technology detects surface defects of stamping parts in sequence through the arrangement of high-speed linear array camera 1 and high-speed linear array camera 2, and through the flipping mechanism, can realize the flipping operation of stamping parts when they are transported above the conveyor, which can better realize the automatic and complete detection of all surfaces of stamping parts, thereby improving the effect and efficiency of surface defect detection of stamping parts.
[0004] Although this patented technology solves the detection error caused by manual defect detection on the surface of stamping parts, this patented technology requires the use of a pusher plate to separate the materials after the material is detected. The pusher plate has a small coverage area and a long stroke, which may cause the problem that qualified materials are not pushed away. Therefore, a precision casting detection device with an azimuth adjustment function is proposed to solve the above problem. Utility Model Content
[0005] The purpose of the utility model is to provide a precision casting detection device with an azimuth adjustment function in order to solve the above-mentioned problem, thereby improving the problem that the push plate has a small coverage area and a long stroke, which may cause qualified materials to not be pushed away.
[0006] The utility model achieves the above-mentioned purpose through the following technical scheme: a precision casting detection device with an azimuth adjustment function, comprising a side panel, a material dividing assembly is arranged on the top of the side panel, the material dividing assembly comprises a material dividing plate cover shell fixedly connected to the top of the side panel, a material dividing plate groove is provided in the material dividing plate cover shell, an electric telescopic rod is fixedly connected in the material dividing plate groove, a first material dividing plate is fixedly connected to the bottom end of the electric telescopic rod, two damping springs are fixedly connected to the top of the first material dividing plate and are arranged at an interval, the top end of the damping spring is fixedly connected in the material dividing plate groove, and a first discharge port located on one side of the first material dividing plate is provided in the side panel.
[0007] Preferably, the inner side of the side panel is fixedly connected with a second dividing plate located behind the first dividing plate, and the side panel is provided with a second discharge port located on one side of the second dividing plate. The second dividing plate will always be in contact with the conveyor belt, and the length of the second dividing plate is consistent with the length of the conveyor belt. Unqualified precision castings are moved to the position of the second discharge port through the second dividing plate and discharged through the second discharge port, so as to facilitate the sorting of unqualified precision castings.
[0008] Preferably, a conveyor belt is arranged on the inner side of the side plate, and the first dividing plate and the second dividing plate are both in contact with the conveyor belt.
[0009] Preferably, a first gantry is fixedly connected to the top of the side plate, and a first motor is installed on the top of the first gantry.
[0010] Preferably, the output end of the first motor is fixedly connected to a first rotating shaft, and the first rotating shaft is rotatably connected to the first gantry via a bearing.
[0011] Preferably, a first detection frame fixedly connected to the bottom end of the first rotating shaft is provided on the top of the conveyor belt, and two detection probes symmetrically distributed on the inner side of the first detection frame can adjust the detection direction through the first motor and the first rotating shaft so as to detect the entire side of the precision casting.
[0012] Preferably, a second gantry is fixedly connected to the top of the side plate, and a second motor is installed on the top of the second gantry.
[0013] Preferably, the output end of the second motor is fixedly connected to a second rotating shaft, and the second rotating shaft is rotatably connected to the second gantry via a bearing.
[0014] Preferably, a second detection frame fixedly connected to the bottom end of the second rotating shaft is provided on the top of the conveyor belt.
[0015] The beneficial effects of the utility model are:
[0016] 1. When the precision casting is qualified, the electric telescopic rod will drive the first dividing plate to move downward and fit with the conveyor belt, so that the qualified precision casting moves to the position of the first discharge port along with the arc-shaped first dividing plate and is discharged through the first discharge port. The length of the first dividing plate is consistent with the length of the conveyor belt, with a large coverage area and a short stroke, which can prevent the problem of qualified precision castings not being pushed away;
[0017] 2. By setting up the damping spring, the damping spring can support the first material dividing plate when the electric telescopic rod drives the first material dividing plate to move. At the same time, when the first material dividing plate moves downward, it can provide elasticity for the first material dividing plate to prevent the first material dividing plate from having hard contact with the conveyor belt. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram of the utility model in a front view;
[0019] Figure 2 It is a schematic diagram of the structure of the utility model from the side;
[0020] Figure 3 It is an exploded schematic diagram of the material dividing component of the utility model;
[0021] Figure 4 It is a cross-sectional schematic diagram of the material dividing component of the utility model.
[0022] In the figure: 1. side panel; 2. material dividing assembly; 21. material dividing plate cover; 211. material dividing plate slot; 22. electric telescopic rod; 23. first material dividing plate; 24. damping spring; 25. first discharge port; 3. second material dividing plate; 4. second discharge port; 5. conveyor belt; 6. first gantry; 7. first motor; 8. first rotating shaft; 9. first detection frame; 10. second gantry; 11. second motor; 12. second rotating shaft; 13. second detection frame. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] When implementing: Figure 1-4 As shown, a precision casting detection device with an orientation adjustment function includes a side panel 1, a material dividing assembly 2 is arranged on the top of the side panel 1, the material dividing assembly 2 includes a material dividing plate cover 21 fixedly connected to the top of the side panel 1, a material dividing plate groove 211 is provided in the material dividing plate cover 21, an electric telescopic rod 22 is fixedly connected in the material dividing plate groove 211, a first material dividing plate 23 is fixedly connected to the bottom end of the electric telescopic rod 22, two damping springs 24 are fixedly connected to the top of the first material dividing plate 23 and arranged at intervals, the top end of the damping spring 24 is fixedly connected in the material dividing plate groove 211, a first discharge port 25 is provided in the side panel 1 and is located on one side of the first material dividing plate 23, the damping spring 24 can support the first material dividing plate 23 when the electric telescopic rod 22 drives the first material dividing plate 23 to move, and at the same time, when the first material dividing plate 23 moves downward, elasticity can be provided to the first material dividing plate 23 to prevent the first material dividing plate 23 from having a hard contact with the conveyor belt 5.
[0025] like Figure 2As shown, a second dividing plate 3 located behind the first dividing plate 23 is fixedly connected to the inner side of the side plate 1 , and a second discharge port 4 located on one side of the second dividing plate 3 is opened in the side plate 1 .
[0026] like Figure 1 and Figure 2 As shown, a conveyor belt 5 is provided on the inner side of the side panel 1, and the first dividing plate 23 and the second dividing plate 3 are both fitted with the conveyor belt 5. A first gantry 6 is fixedly connected to the top of the side panel 1, and a first motor 7 is installed on the top of the first gantry 6. The output end of the first motor 7 is fixedly connected to a first rotating shaft 8, and the first rotating shaft 8 is rotatably connected to the first gantry 6 through a bearing. A first detection frame 9 fixedly connected to the bottom end of the first rotating shaft 8 is provided on the top of the conveyor belt 5, and the first detection frame 9 includes a support frame fixed at the bottom end of the first rotating shaft 8 and two detection probes fixed on the inner side of the support frame. When it is necessary to inspect the precision casting, the first motor 7 is controlled by an external control computer to drive the first rotating shaft 8 to rotate, thereby driving the first detection frame 9 to rotate, so as to adjust the detection direction in real time, and detect the side of the precision casting by means of the two detection probes arranged on the inner side of the support frame.
[0027] like Figure 1 and Figure 2 As shown, a second gantry 10 is fixedly connected to the top of the side panel 1, a second motor 11 is installed on the top of the second gantry 10, an output end of the second motor 11 is fixedly connected to a second rotating shaft 12, the second rotating shaft 12 is rotatably connected to the second gantry 10 through a bearing, and a second detection frame 13 fixedly connected to the bottom end of the second rotating shaft 12 is arranged on the top of the conveyor belt 5, the second detection frame 13 includes a support frame fixed to the bottom end of the second rotating shaft 12 and three detection probes fixed to the bottom of the support frame, the top of the precision casting transported by the conveyor belt 5 is detected by the three detection probes arranged at the bottom of the support frame, and at the same time, an external control computer controls the second motor 11 to drive the second rotating shaft 12 to rotate, thereby driving the three detection probes at the bottom of the second detection frame 13 to rotate, so that the detection range can cover the entire conveyor belt 5, and can prevent the situation where a single probe cannot detect the precision casting with position displacement.
[0028] When the utility model is in use, when the precision casting is detected to be qualified, the electric telescopic rod 22 will drive the first dividing plate 23 to move downward and fit with the conveyor belt 5, so that the qualified precision casting moves along the arc-shaped first dividing plate 23 to the position of the first discharge port 25 and is discharged through the first discharge port 25.
[0029] When the precision casting is detected to be unqualified, the electric telescopic rod 22 is used to drive the first dividing plate 23 to move upward, so that the first dividing plate 23 is separated from the conveyor belt 5, and the unqualified precision casting will be moved to the position of the second dividing plate 3 through the conveyor belt 5. The unqualified precision casting will be moved to the position of the second dividing plate 3 through the arc-shaped second dividing plate 3 to the position of the second discharge port 4, and discharged through the second discharge port 4, so as to facilitate the sorting and processing of qualified and unqualified precision castings.
[0030] The existing conveyor belt 5 includes a conveyor belt body, a driving device, a supporting device and an auxiliary device. These components work together to form a conveyor belt system, which is widely used in the production and logistics fields of various industries. It is a common and well-known equipment in this field. It should be noted that the electric telescopic rod 22, the conveyor belt 5, the first motor 7 and the second motor 11 in the above description are all devices with relatively mature application of existing technologies. The specific model can be selected according to actual needs and will not be elaborated here.
[0031] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A precision casting inspection device with an orientation adjustment function, characterized in that: The invention comprises a side plate (1), a material dividing assembly (2) is arranged on the top of the side plate (1), the material dividing assembly (2) comprises a material dividing plate cover (21) fixedly connected to the top of the side plate (1), a material dividing plate groove (211) is provided in the material dividing plate cover (21), an electric telescopic rod (22) is fixedly connected in the material dividing plate groove (211), a first material dividing plate (23) is fixedly connected at the bottom end of the electric telescopic rod (22), two damping springs (24) arranged at intervals are fixedly connected to the top of the first material dividing plate (23), the top end of the damping spring (24) is fixedly connected in the material dividing plate groove (211), and a first material discharge port (25) is provided in the side plate (1) and is located on one side of the first material dividing plate (23).
2. The precision casting inspection device with azimuth adjustment function according to claim 1, characterized in that: A second material distribution plate (3) located behind the first material distribution plate (23) is fixedly connected to the inner side of the side plate (1), and a second material discharge port (4) located on one side of the second material distribution plate (3) is provided in the side plate (1).
3. The precision casting detection device with azimuth adjustment function according to claim 1, characterized in that: A conveyor belt (5) is arranged on the inner side of the side plate (1), and the first dividing plate (23) and the second dividing plate (3) are both in contact with the conveyor belt (5).
4. The precision casting inspection device with azimuth adjustment function according to claim 1, characterized in that: The top of the side plate (1) is fixedly connected to a first gantry (6), and the top of the first gantry (6) is installed with a first motor (7).
5. The precision casting inspection device with azimuth adjustment function according to claim 4, characterized in that: The output end of the first motor (7) is fixedly connected to a first rotating shaft (8), and the first rotating shaft (8) is rotatably connected to the first gantry (6) via a bearing.
6. The precision casting inspection device with azimuth adjustment function according to claim 3, characterized in that: A first detection frame (9) fixedly connected to the bottom end of the first rotating shaft (8) is arranged on the top of the conveyor belt (5).
7. The precision casting inspection device with azimuth adjustment function according to claim 1, characterized in that: A second gantry (10) is fixedly connected to the top of the side plate (1), and a second motor (11) is installed on the top of the second gantry (10).
8. The precision casting inspection device with azimuth adjustment function according to claim 7, characterized in that: The output end of the second motor (11) is fixedly connected to a second rotating shaft (12), and the second rotating shaft (12) is rotatably connected to the second gantry (10) via a bearing.
9. The precision casting inspection device with azimuth adjustment function according to claim 3, characterized in that: A second detection frame (13) fixedly connected to the bottom end of the second rotating shaft (12) is arranged on the top of the conveyor belt (5).
Citation Information
Patent Citations
Stamping part surface defect detection device and method
CN117849046A