Punching device for steel rail fishplate

By using a hydraulic system and an automated loading and unloading mechanism, the problem of manual loading and unloading in the processing of rail fishplates has been solved, achieving efficient and safe automated punching operations and reducing mold adjustment costs.

CN222326416UActive Publication Date: 2025-01-10ANYANG SHANQIAO ENG EQUIP CO LTD
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Patent Information

Application Number
CN202421119498.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-01-10
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

Existing rail fishplate processing equipment requires manual loading and unloading, which increases labor intensity, reduces efficiency, and has poor safety. Mold replacement is time-consuming, labor-intensive, and costly.

Method used

It adopts a hydraulic system and an automated loading and unloading mechanism. The punch is connected through a threaded hole to achieve flexible adjustment. Combined with the carrier box and hydraulic rod, it realizes automatic loading and unloading, reducing manual operation.

Benefits of technology

It improves work efficiency and safety, reduces labor intensity and mold adjustment costs, and simplifies punching operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The punching device for the steel rail fishplate comprises an operation table and supporting legs, supporting rods are symmetrically welded to the two sides of the top of the operation table, a top plate is fixedly installed at the tops of the supporting rods, and a hydraulic cylinder is installed in the middle of the top of the top plate; and one end of the hydraulic cylinder penetrates through one side of the top plate to be connected with a connecting plate, sleeves are symmetrically installed at the two ends of the connecting plate, and the sleeves are arranged on the peripheries of the supporting rods in a sleeving mode. According to the punching structure, the threaded holes are adopted, in the actual using process, a person can connect the upper punches in the corresponding threaded holes in a threaded mode according to the number of punched holes needing to be punched and the difference of intervals, and therefore the punching structure is arranged, the person can flexibly adjust the punching structure according to different punching requirements, and the punching efficiency is improved. The whole punching die does not need to be replaced, capital consumption during overall adjustment can be reduced, meanwhile, the operation difficulty during adjustment can be reduced, better use is facilitated, and the beneficial effect that punching is convenient to adjust is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of rail fishplate processing, in particular to a punching device for rail fishplates. Background Art

[0002] Fishtail plywood is commonly known as track plywood, also called fishtail plate, which plays a connecting role at the track joints and is divided into light rail, heavy rail and lifting rail. At present, in the processing of fishtail plywood, it is necessary to use a punching device to punch holes on its surface.

[0003] The announcement number in the existing public technology is: CN220072979U. A rail fishplate forging and punching equipment comprises a punching seat, an upper end surface of the punching seat is fixedly welded with a support seat, an upper end of the support seat is fixedly installed with a punching cylinder, the lower end of the telescopic rod of the punching cylinder is fixedly connected with a punching plate, and an upper fixing sleeve is fixedly welded on the side of the punching plate. The rail fishplate forging and punching equipment drives the punching plate to be pressed down by starting the punching cylinder, drives the support sleeve and the guide rod to move downward, and the spring generates a driving force on the pressure plate, so that the pressure plate presses the fishplate on the punching seat to prevent the fishplate from shaking when the stamping die is punched and affects the stamping accuracy. When the stamping die rises, the spring pushes the pressure plate to prevent the stamping head of the stamping die that is fastened inside the fishplate from being difficult to remove. The design of the guide rod can guide the movement of the pressure plate to prevent the pressure plate from lateral deviation and affecting the clamping and fixing of the fishplate. By turning the loose nut, the lower fixing sleeve loses its restraint, and the screw can be quickly removed to one side, which is convenient for removing the stamping die for replacement.

[0004] However, the above patent still has certain disadvantages when in use: it requires manual operation to load and unload the processed fishtail plate, which not only increases the labor intensity of the personnel, but also reduces the overall processing efficiency. Moreover, since the personnel's hands are directly below the punch, the operation risk of the personnel is increased, and the operation safety is not very good. In addition, different stamping dies need to be replaced for different punching operations, which is time-consuming and labor-intensive to operate, and the procurement cost of different stamping templates is high, which is not conducive to better use.

[0005] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content

[0006] 1. Technical issues to be resolved

[0007] In view of the deficiencies in the prior art, the utility model provides a punching device for rail fishplates, which has the advantages of high operating efficiency, high operating safety, and easy adjustment of punching, thereby solving the problems in the above-mentioned background technology.

[0008] (II) Technical solution

[0009] In order to achieve the above advantages of high working efficiency, high working safety and convenient punching adjustment, the specific technical solutions adopted by the utility model are as follows:

[0010] A punching device for a rail fishplate comprises an operating table and supporting legs, support rods are symmetrically welded at both sides of the top of the operating table, a top plate is fixedly installed at the top of the support rods, a hydraulic cylinder is installed at the middle of the top of the top plate, one end of the hydraulic cylinder passes through one side of the top plate and is connected to a connecting plate, sleeves are symmetrically installed at both ends of the connecting plate, the sleeves are sleeved on the outer periphery of the support rods, a mounting plate is fixedly installed at the middle of the bottom of the connecting plate, a plurality of groups of threaded holes are evenly opened on the bottom surface of the mounting plate, punches are threadedly connected inside the threaded holes, and springs are symmetrically sleeved at both ends of the sleeve at the outer periphery of the support rods.

[0011] Furthermore, supporting boxes are symmetrically installed on both sides of the surface of the operating table, a second hydraulic rod is symmetrically installed at the bottom end of the supporting box, a supporting plate is fixedly installed at the top of the second hydraulic rod, a weighing sensor is symmetrically installed at the top of the carrying plate, and a contact plate is abutted against the top of the weighing sensor, a limiting plate is slidably connected to the middle position of the top of the operating table, a third hydraulic rod is installed at the middle position of the bottom end of the limiting plate, and the top end of the third hydraulic rod is connected to the middle position of the bottom end surface of the operating table, a fixing plate is fixedly installed at one side of the top of the operating table, a first hydraulic rod is installed at one side of the fixing plate, one end of the first hydraulic rod is connected to a push plate, and the bottom end of the push plate abuts against the top surface of the operating table.

[0012] Furthermore, a plurality of discharge ports are provided in the middle of the top of the operating table, and a fragment box is slidably connected to a position inside the operating table below the discharge port.

[0013] Furthermore, a controller is fixedly installed at a position on one side of the top of the top plate.

[0014] Furthermore, support legs are symmetrically installed on both sides of the bottom of the operating table.

[0015] Furthermore, a slot for movement of a limiting plate is provided at the top of the operating table.

[0016] Furthermore, the limiting plate is a U-shaped structure.

[0017] Furthermore, the punches are arranged in one-to-one correspondence with the discharge openings.

[0018] (III) Beneficial effects

[0019] Compared with the prior art, the utility model provides a punching device for rail fishplate, which has the following beneficial effects:

[0020] (1) The utility model adopts threaded holes. In actual use, personnel can thread punches in corresponding threaded holes according to the number of holes to be punched and the intervals, so as to set the punching structure. It is convenient for personnel to make flexible adjustments according to different punching requirements without replacing the entire punching die, which can reduce the capital consumption during the overall adjustment and the difficulty of operation during the adjustment, which is convenient for better use and has the advantage of easy adjustment of punching holes.

[0021] (2) The utility model adopts a carrying box, a first hydraulic rod and a second hydraulic rod. During operation, the personnel can evenly stack the fishtail plates that need to be punched in the inner position of the carrying box close to one side of the push plate. Then, during subsequent operations, the stacked fishtail plates can be lifted one by one by the ejection of the second hydraulic rod inside the carrying box, which is convenient for the first hydraulic rod to push the fishtail plates and move them to the punching position. Then, after the punching is completed, the new fishtail plate can be pushed to the punching position by the push of the first hydraulic rod, and the punched fishtail plate will be pushed to the inner part of the carrying box on the other side by the new fishtail plate, thereby realizing automatic loading and unloading of the fishtail plates. During the overall operation, the personnel do not need to frequently perform loading and unloading operations, which can reduce the labor intensity of the personnel and improve the operation efficiency. At the same time, the amount of personnel participation is reduced, and the time the personnel are under the punching structure can also be reduced, thereby improving the safety of the operation, reducing the probability of danger, and facilitating better use. It has the advantages of high operation efficiency and high operation safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0023] Figure 1 It is a structural schematic diagram of a punching device for rail fishplate proposed by the utility model;

[0024] Figure 2 It is a structural schematic diagram of the limiting plate of the utility model;

[0025] Figure 3 It is a structural schematic diagram of the mounting plate of the utility model.

[0026] In the figure:

[0027] 1. Operating table; 2. Support rod; 3. Spring; 4. Sleeve; 5. Connecting plate; 6. Top plate; 7. Hydraulic cylinder; 8. Mounting plate; 9. Threaded hole; 10. Punch; 11. Controller; 12. Push plate; 13. First hydraulic rod; 14. Fixed plate; 15. Support leg; 16. Carrying box; 17. Carrying plate; 18. Second hydraulic rod; 19. Weighing sensor; 20. Contact plate; 21. Limit plate; 22. Third hydraulic rod; 23. Discharge port; 24. Crumb box. DETAILED DESCRIPTION

[0028] To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, ordinary technicians in the field should be able to understand other possible implementation methods and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.

[0029] According to an embodiment of the utility model, a punching device for a rail fishplate is provided.

[0030] The present invention is now further described in conjunction with the accompanying drawings and specific implementation methods. Figure 1-3 As shown, a punching device for a rail fishplate according to an embodiment of the utility model comprises an operating table 1 and supporting legs 15, support rods 2 are symmetrically welded at both sides of the top of the operating table 1, a top plate 6 is fixedly installed at the top of the support rod 2, a hydraulic cylinder 7 is installed at the middle position of the top of the top plate 6, one end of the hydraulic cylinder 7 passes through one side of the top plate 6 and is connected to a connecting plate 5, sleeves 4 are symmetrically installed at both ends of the connecting plate 5, the sleeve 4 is sleeved on the outer periphery of the support rod 2, a mounting plate 8 is fixedly installed at the middle position of the bottom of the connecting plate 5, a plurality of groups of threaded holes 9 are evenly opened on the bottom surface of the mounting plate 8, punches 10 are threadedly connected to the inner positions of the threaded holes 9, and springs 3 are symmetrically sleeved at both ends of the sleeve 4 at the outer periphery of the support rod 2.

[0031] In one embodiment, a carrying box 16 is symmetrically installed on both sides of the surface of the operating platform 1, a second hydraulic rod 18 is symmetrically installed at the bottom end of the carrying box 16, a carrying plate 17 is fixedly installed on the top of the second hydraulic rod 18, a weighing sensor 19 is symmetrically installed on the top of the carrying plate 17, and a contact plate 20 is abutted on the top of the weighing sensor 19. A limiting plate 21 is slidably connected to the middle position of the top of the operating platform 1, a third hydraulic rod 22 is installed at the middle position of the bottom end of the limiting plate 21, and the top of the third hydraulic rod 22 is connected to the middle position of the bottom surface of the operating platform 1. A fixed plate 14 is fixedly installed on one side of the top of the operating platform 1, and a first hydraulic rod 13 is installed on one side of the fixed plate 14. A push plate 12 is connected to one end of the first hydraulic rod 13, and the bottom end of the push plate 12 abuts against the top surface of the operating platform 1. The weighing sensor 19 is provided to detect the weight inside the corresponding carrying box 16, so as to facilitate the timely placement or removal of the fishtail plate for subsequent processing.

[0032] In one embodiment, a plurality of discharge ports 23 are provided in the middle of the top of the operating table 1, and a fragment box 24 is slidably connected to the inner part of the operating table 1 below the discharge port 23. The fragment box 24 is provided to facilitate the collection of the debris generated by punching for subsequent processing.

[0033] In one embodiment, a controller 11 is fixedly installed on one side of the top of the top plate 6. The controller 11 is provided to control the equipment inside the device. Since the controller 11 has various types and mature application technology, it will not be described in detail.

[0034] In one embodiment, support legs 15 are symmetrically installed on both sides of the bottom of the operating table 1, and the entire device can be fixed by the support legs 15, so as to enhance the overall stability in use.

[0035] In one embodiment, a slot is provided at the top of the operating table 1 for movement of the limit plate 21 . The slot facilitates the up and down movement of the limit plate 21 , thereby facilitating the limiting and fixing of the fishplate and facilitating the pushing of the fishplate.

[0036] In one embodiment, the limiting plate 21 is a U-shaped structure. The limiting plate 21 is provided to limit the fishplate to prevent it from moving during punching, thereby ensuring the stability of the punching. The specific structure of the limiting plate 21 can be set according to the shape of the fishplate, and the above structure can be used as a reference.

[0037] In one embodiment, the punch 10 and the discharge port 23 are arranged in a one-to-one correspondence. The position setting is to ensure that the debris generated by the punch 10 after punching can enter the fragment box 24 through the corresponding discharge port 23 in time for collection, which is convenient for subsequent processing.

[0038] Working principle: In actual use, personnel can thread the punch 10 in the corresponding threaded hole 9 according to the number of holes to be punched and the different intervals, so as to realize the setting of the punching structure, and then the personnel can stack the fishplates to be punched in the internal position of the carrier box 16 close to the side of the push plate 12, and then the contact plate 20 can be driven to move up as a whole through the ejection of the second hydraulic rod 18, at this time, the fishplate at the top can be lifted to a position flush with the surface of the operating table 1, and at this time, the fishplate at the top can be pushed through the ejection of the first hydraulic rod 13, and at this time, the fishplate can be pushed to the position directly below the mounting plate 8, and then the limiting plate 21 can be moved up as a whole through the contraction of the third hydraulic rod 22, and at this time, the limiting plate 21 can surround the four sides of the fishplate, thereby realizing the limiting operation of the fishplate. , then the punch 10 can be driven downward as a whole by the ejection of the hydraulic cylinder 7, thereby forming corresponding punching holes on the surface of the fishplate. The debris generated at this time can fall into the fragment box 24 through the discharge port 23, which is convenient for subsequent processing. Then, after the punching is completed, the limit plate 21 moves down again, and the side push plate 12 pushes the new fishplate again, and the processed fishplate will be pushed into the inside of the carrier box 16 on the other side, so as to realize the collection operation of the fishplate. During the overall operation process, personnel do not need to frequently perform loading and unloading operations, which can reduce the labor intensity of personnel and improve work efficiency. At the same time, the amount of personnel participation is reduced, and the time personnel are under the punching structure can also be reduced, thereby improving the safety of the operation, reducing the probability of danger, and facilitating better use. The device as a whole has the advantages of high working efficiency, high working safety, and easy adjustment of punching.

[0039] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.

[0040] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A punching device for a rail fishplate, comprising an operating table (1) and a supporting leg (15), characterized in that: Support rods (2) are symmetrically welded at both sides of the top of the operating table (1), a top plate (6) is fixedly installed at the top of the support rod (2), a hydraulic cylinder (7) is installed at the middle of the top of the top plate (6), one end of the hydraulic cylinder (7) passes through one side of the top plate (6) and is connected to the connecting plate (5), sleeves (4) are symmetrically installed at both ends of the connecting plate (5), the sleeves (4) are sleeved on the outer periphery of the support rod (2), a mounting plate (8) is fixedly installed at the middle of the bottom of the connecting plate (5), a plurality of groups of threaded holes (9) are evenly opened on the bottom surface of the mounting plate (8), a punch (10) is threadedly connected inside the threaded hole (9), and springs (3) are symmetrically sleeved at both ends of the sleeve (4) at the outer periphery of the support rod (2).

2. A rail fishplate punching device according to claim 1, characterized in that: A carrying box (16) is symmetrically installed at both sides of the surface of the operating platform (1), a second hydraulic rod (18) is symmetrically installed at the bottom end of the carrying box (16), a carrying plate (17) is fixedly installed at the top of the second hydraulic rod (18), a weighing sensor (19) is symmetrically installed at the top of the carrying plate (17), and a contact plate (20) is abutted against the top of the weighing sensor (19). A limiting plate (21) is slidably connected to the middle of the top of the operating platform (1), a third hydraulic rod (22) is installed at the middle of the bottom of the limiting plate (21), and the top of the third hydraulic rod (22) is connected to the middle of the bottom surface of the operating platform (1). A fixed plate (14) is fixedly installed at one side of the top of the operating platform (1), a first hydraulic rod (13) is installed at one side of the fixed plate (14), one end of the first hydraulic rod (13) is connected to a push plate (12), and the bottom of the push plate (12) abuts against the top surface of the operating platform (1).

3. A rail fishplate punching device according to claim 1, characterized in that: A plurality of groups of discharge openings (23) are provided in the middle of the top of the operating table (1), and a broken piece box (24) is slidably connected to a position inside the operating table (1) below the discharge opening (23).

4. A rail fishplate punching device according to claim 1, characterized in that: A controller (11) is fixedly mounted on one side of the top of the top plate (6).

5. The rail fishplate punching device according to claim 1, characterized in that: Support legs (15) are symmetrically installed on both sides of the bottom of the operating table (1).

6. A rail fishplate punching device according to claim 1, characterized in that: The top of the operating table (1) is provided with a slot for the limit plate (21) to move.

7. A rail fishplate punching device according to claim 2, characterized in that: The limiting plate (21) is a U-shaped structure.

8. The rail fishplate punching device according to claim 1, characterized in that: The punches (10) are arranged in one-to-one correspondence with the discharge openings (23).

Citation Information

Patent Citations

  • Track fishplate forging and punching equipment

    CN220072979U