Self-adaptive tool clamp

By designing the transmission and fixing mechanism of adaptive tooling fixtures, the problems of high waste rate and difficulty in repair caused by workpiece accuracy deviation in the prior art are solved, and the stable clamping and convenient maintenance of parts of different shapes are achieved, which improves the fixtures Applicability and practicality.

CN222327413UActive Publication Date: 2025-01-10HUANGSHI XINMAI METAL PROD CO LTD
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Patent Information

Application Number
CN202420982221.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2025-01-10
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

The existing tooling fixtures are difficult to adapt to the accuracy deviation of the workpiece during processing, resulting in high scrap rate, inconvenient maintenance and replacement, and are not suitable for parts of different shape densities.

Method used

An adaptive tooling fixture is designed, including a frame, workbench, transmission mechanism, clamping mechanism and fixing mechanism. Through the combination of gears, threads and rotary shafts, flexible clamping and repairing and replacement of parts is achieved.

Benefits of technology

The fixture is able to adapt to parts of different shapes and diameters, enhances applicability and stability, and reduces post-maintenance costs and improves practicality through a simplified maintenance mechanism.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of clamps, in particular to a self-adaptive tool clamp which comprises a frame and a workbench, a lifting groove is formed in the bottom end of the frame, and a transmission mechanism is arranged in the lifting groove. When the device is used, a part needing to be clamped is placed on the auxiliary wheel, meanwhile, a first handle is rotated to enable a first gear in transmission connection with the first handle to rotate, the first gear rotates to drive a second gear meshed with the first gear to rotate, and the second gear rotates to enable a lifting column with the top end connected with a fixing block of the second gear to ascend. The threaded column ascends to drive the trapezoidal block fixedly connected with the threaded column to ascend, the trapezoidal block ascends to drive the movable wheel at the bottom end of the connecting rod with the two ends movably connected with the frame through the rotating shaft to move along the inclined face of the trapezoidal block, and therefore a part needing to be clamped is fixed through the fixed wheel at the top end of the trapezoidal block. The device can adapt to and fix parts with different shapes and different diameters through adjustment, so that the applicability of the device is enhanced, and the stability of the device is enhanced through firm fixation.
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Description

Technical Field

[0001] The utility model relates to the technical field of clamps, in particular to an adaptive tooling clamp. Background Art

[0002] Batch-processed workpieces inevitably have certain differences, such as slight deviations in the vertical angle, rotation angle, center offset, etc. of each welding part. The existing fixtures and jigs are designed to prevent the workpiece from moving. During processing, the workpiece is directly fastened to the jig, and the workpiece cannot be shaken at all. If the workpiece is processed on such a fixture (such as welding other parts), if the processing part of the workpiece has a slight deviation, the processed workpiece will become waste.

[0003] In an adaptive tooling fixture with the public specification of Chinese utility model patent application CN208005056U, although it has the advantages of simple structure, can be adjusted according to the accuracy of the workpiece, and greatly reduces the scrap rate, it is not convenient to repair and replace the fixture in the later stage, the later cost is high, and it is not suitable for clamping parts of various shapes and densities. For this reason, an adaptive tooling fixture is proposed. Utility Model Content

[0004] The purpose of the utility model is to provide an adaptive tooling fixture to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] An adaptive tooling fixture comprises a frame and a workbench, a lifting slot is provided at the bottom of the frame, a transmission mechanism is arranged inside the lifting slot, a lifting column is provided at the top of the transmission mechanism, a trapezoidal block is fixedly provided on the outside of the lifting column, an auxiliary wheel is movably provided on the top of the lifting column through a rotating shaft, clamping mechanisms are provided at both ends of the frame, a threaded groove is provided at the bottom end of the frame, a fixing mechanism is provided inside the threaded groove, supporting legs are fixedly provided on four sides of the bottom end of the workbench, and fixing slots are provided at both ends of the workbench.

[0007] Preferably, the transmission mechanism comprises a first gear and a second gear, the first gear is movably provided at the bottom end of one side of the lifting slot through a rotating shaft, and a second gear meshing with the first gear is provided at one side of the first gear;

[0008] Preferably, the clamping mechanism comprises a connecting rod, a fixed wheel and a movable wheel, both ends of the frame are provided with connecting rods movably through a rotating shaft, the top end of the connecting rod is provided with a fixed wheel movably through a rotating shaft, and the bottom end of the connecting rod is provided with a movable wheel movably through a rotating shaft;

[0009] Preferably, the fixing mechanism comprises a screw, a fixing block and a limiting rod, the screw is movably arranged inside the threaded groove through a rotating shaft, the threads at both ends of the screw are arranged oppositely, fixing blocks are movably arranged on the outer sides of both ends of the screw through threaded holes, a limiting rod is fixedly arranged above the screw inside the threaded groove, and the limiting rod is movably connected to the fixing block through a mounting hole;

[0010] Preferably, a first handle is fixedly provided on the outer side of the frame at one end of the first gear shaft;

[0011] Preferably, a second handle is fixedly provided on the outer side of the frame at one end of the screw shaft.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] This is an adaptive tooling fixture. When using this device, the parts to be clamped are placed on the auxiliary wheels, and the first handle is turned to rotate the first gear connected to it. The rotation of the first gear drives the second gear meshing with it to rotate. The rotation of the second gear causes the lifting column connected to its fixed block at its top to rise. The rising of the threaded column drives the trapezoidal block fixedly connected to it to rise. The rising of the trapezoidal block drives the movable wheel at the bottom of the connecting rod movably connected to the frame at both ends through the rotating shaft to move along the inclined surface of the trapezoidal block, so that the fixed wheel at its top fixes the parts to be clamped. This setting can be adjusted to adapt to the fixing of parts of different shapes and diameters, thereby enhancing the applicability of the device, and the firm fixation enhances the stability of the device.

[0014] This is an adaptive tooling fixture. The fixture will be damaged during long-term and extensive use and needs to be repaired or replaced to ensure the device is in good condition. The second handle is turned to rotate the screw rod connected to it for transmission. Since the threads at both ends of the screw rod are arranged in opposite directions, the rotation of the screw rod drives the fixed blocks at both ends of the screw rod to move in opposite directions through the threaded holes. Therefore, the fixed blocks leave the fixed grooves, which makes it convenient to repair and replace the device, thereby enhancing the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 It is a cross-sectional structural schematic diagram of the transmission mechanism of the utility model;

[0017] Figure 3 It is a schematic diagram of the cross-sectional structure of the internal part of the utility model;

[0018] Figure 4 It is a schematic cross-sectional structure diagram of the fixing mechanism of the utility model.

[0019] In the figure: 1. frame; 2. workbench; 3. lifting slot; 4. lifting column; 5. trapezoidal block; 6. auxiliary wheel; 7. threaded slot; 8. supporting leg; 9. fixing slot; 10. first gear; 11. second gear; 12. connecting rod; 13. fixed wheel; 14. movable wheel; 15. screw rod; 16. fixed block; 17. limit rod; 18. first handle; 19. second handle. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-Figure 4 As shown, a technical solution provided by the utility model:

[0022] An adaptive tooling fixture comprises a frame 1 and a workbench 2, a lifting groove 3 is provided at the bottom end of the frame 1, a transmission mechanism is arranged inside the lifting groove 3, a lifting column 4 is provided at the top of the transmission mechanism, a trapezoidal block 5 is fixedly arranged on the outside of the lifting column 4, an auxiliary wheel 6 is movably arranged on the top of the lifting column 4 through a rotating shaft, clamping mechanisms are provided at both ends of the frame 1, a threaded groove 7 is provided at the bottom end of the frame 1, a fixing mechanism is arranged inside the threaded groove 7, supporting legs 8 are fixedly arranged on four sides of the bottom end of the workbench 2, and fixing grooves 9 are provided at both ends of the workbench 2.

[0023] Through the above scheme, the device is convenient for clamping parts of various shapes and diameters, and the fixation is firm to enhance the stability of the device;

[0024] In this embodiment, preferably, the transmission mechanism includes a first gear 10 and a second gear 11, and the first gear 10 is movably provided at the bottom end of one side of the lifting slot 3 through a rotating shaft, and a second gear 11 meshing with the first gear 10 is provided on one side of the first gear 10;

[0025] Through the above scheme, the meshing of the two gears makes the operation of the device more stable, so that the rotation of the device is more consistent;

[0026] In this embodiment, preferably, the clamping mechanism includes a connecting rod 12, a fixed wheel 13 and a movable wheel 14, both ends of the frame 1 are provided with connecting rods 12 through a rotating shaft, the top end of the connecting rod 12 is provided with a fixed wheel 13 through a rotating shaft, and the bottom end of the connecting rod 12 is provided with a movable wheel 14 through a rotating shaft;

[0027] Through the above scheme, the device can clamp parts of different sizes, thereby enhancing the applicability of the device;

[0028] In this embodiment, preferably, the fixing mechanism includes a screw rod 15, a fixing block 16 and a limiting rod 17. The screw rod 15 is movably arranged inside the thread groove 7 through a rotating shaft. The threads at both ends of the screw rod 15 are arranged oppositely. The fixing blocks 16 are movably arranged on the outer sides of the two ends of the screw rod 15 through threaded holes. The limiting rod 17 is fixedly arranged above the screw rod 15 inside the thread groove 7. The limiting rod 17 is movably connected to the fixing block 16 through the mounting hole.

[0029] Through the above scheme, the device can be easily repaired and replaced later, thereby enhancing the practicality of the device;

[0030] In this embodiment, preferably, a first handle 18 is fixedly provided on the outer side of the frame 1 at one end of the rotating shaft of the first gear 10;

[0031] Through the above scheme, the operation of the operator is made simpler and more convenient, thereby enhancing the convenience of the device;

[0032] In this embodiment, preferably, a second handle 19 is fixedly provided on the outer side of the frame 1 at one end of the rotating shaft of the screw rod 15;

[0033] Through the above scheme, the operator can save more effort, thereby improving the operator's work efficiency;

[0034] When an adaptive tooling fixture of the present embodiment is in use, when using the present device, the parts to be clamped are placed on the auxiliary wheel 6, and the first handle 18 is rotated at the same time to rotate the first gear 10 connected thereto, and the rotation of the first gear 10 drives the second gear 11 meshing therewith to rotate, and the rotation of the second gear 11 causes the lifting column 4 connected to its fixed block 16 at its top to rise, and the rising of the threaded column drives the trapezoidal block 5 fixedly connected thereto to rise, and the rising of the trapezoidal block 5 drives the movable wheel 14 at the bottom end of the connecting rod 12 movably connected to the frame 1 at both ends through the rotating shaft to move along the inclined surface of the trapezoidal block 5, so that the fixed wheel 13 at its top fixes the parts to be clamped, and this setting can be adjusted to adapt to the fixing of parts of different shapes and diameters, thereby enhancing the applicability of the device, and the firm fixation enhances the stability of the device.

[0035] The clamp may be damaged during long-term and extensive use and needs to be repaired or replaced to ensure the device is in good condition. The screw rod 15 connected to it is rotated by rotating the second handle 19. Since the threads at both ends of the screw rod 15 are arranged in opposite directions, the rotation of the screw rod 15 drives the fixing blocks 16 movably connected to it through threaded holes at both ends to move in opposite directions. Therefore, the fixing block 16 leaves the fixing groove 9, which facilitates the repair and replacement of the device, thereby enhancing the practicality of the device.

[0036] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. An adaptive fixture, comprising a frame (1) and a workbench (2), characterized in that: The frame (1) has a lifting groove (3) at the bottom end, a transmission mechanism is arranged inside the lifting groove (3), a lifting column (4) is arranged at the top end of the transmission mechanism, a trapezoidal block (5) is fixedly arranged outside the lifting column (4), an auxiliary wheel (6) is movably arranged at the top end of the lifting column (4) via a rotating shaft, clamping mechanisms are arranged at both ends of the frame (1), a threaded groove (7) is arranged at the bottom end of the frame (1), a fixing mechanism is arranged inside the threaded groove (7), supporting legs (8) are fixedly arranged on four sides of the bottom end of the workbench (2), and fixing grooves (9) are arranged at both ends of the workbench (2).

2. The adaptive fixture according to claim 1, characterized in that: The transmission mechanism comprises a first gear (10) and a second gear (11); the first gear (10) is movably arranged at the bottom end of one side of the lifting slot (3) via a rotating shaft; and the second gear (11) meshing with the first gear (10) is arranged on one side of the first gear (10).

3. The adaptive fixture according to claim 1, characterized in that: The clamping mechanism comprises a connecting rod (12), a fixed wheel (13) and a movable wheel (14); both ends of the frame (1) are provided with connecting rods (12) movably arranged via a rotating shaft; the top end of the connecting rod (12) is provided with a fixed wheel (13) movably arranged via a rotating shaft; and the bottom end of the connecting rod (12) is provided with a movable wheel (14) movably arranged via a rotating shaft.

4. The adaptive fixture according to claim 1, characterized in that: The fixing mechanism comprises a screw rod (15), a fixing block (16) and a limiting rod (17); the screw rod (15) is movably arranged inside the threaded groove (7) via a rotating shaft; the threads at both ends of the screw rod (15) are arranged oppositely; the fixing blocks (16) are movably arranged on the outer sides of both ends of the screw rod (15) via threaded holes; the limiting rod (17) is fixedly arranged above the screw rod (15) inside the threaded groove (7); and the limiting rod (17) is movably connected to the fixing block (16) via a mounting hole.

5. The adaptive fixture according to claim 2, characterized in that: A first handle (18) is fixedly provided on the outside of the frame (1) at one end of the rotating shaft of the first gear (10).

6. The adaptive fixture according to claim 4, characterized in that: A second handle (19) is fixedly provided on the outside of the frame (1) at one end of the rotating shaft of the screw rod (15).

Citation Information

Patent Citations

  • Self -adaptive control frock clamp

    CN208005056U