Intelligent color master batch production control system capable of realizing online monitoring

Abstract

The utility model discloses an intelligent color master batch production control system capable of realizing on-line monitoring, which comprises a stirring machine and a material conveying pipe arranged at one end of the stirring machine, one end of the material conveying pipe is provided with an extruding machine connected with the material conveying pipe, one side of the extruding machine is provided with a granulator, one end of the granulator is provided with a conveying belt, and the other end of the granulator is provided with a conveying belt. A conveying belt is arranged on the rack, an inspection mechanism is arranged on one side of the conveying belt, the tail end of the conveying belt is connected with a discharging pipe, a collecting box is arranged under the outlet end of the discharging pipe, the granulator, the extruding machine and the stirring machine are all arranged in a first box body, and a PLC is arranged on the first box body; a bin door is arranged on the face, provided with the PLC, of the first box body, and a feeding pipe connected with the feeding opening is arranged at one end of the first box body. The device has the beneficial effects that through cooperation of various sensors and the PLC, the device is simpler in the using process.

Description

Technical Field

[0001] The utility model relates to the field of masterbatch production, in particular to an intelligent masterbatch production control system capable of realizing online monitoring. Background Art

[0002] The full name of color master batch is masterbatch, also called color seed. It is a new type of colorant for polymer materials, also called pigment preparation. Color masterbatch is mainly used on plastics. Color masterbatch is composed of three basic elements: pigment or dye, carrier and additive. It is an aggregate obtained by uniformly attaching an extraordinary amount of pigment to the resin, which can be called pigment concentration. Therefore, its coloring power is higher than the pigment itself. When processing, a small amount of color masterbatch is mixed with uncolored resin to achieve the coloring resin or product with the designed pigment concentration.

[0003] Since the production of masterbatch involves many steps and processes, it is not easy to carry out unified coordination and control, and insufficient stirring is prone to occur, which affects the product yield.

[0004] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content

[0005] In view of the problems in the related technologies, the utility model proposes an intelligent masterbatch production control system capable of realizing online monitoring, so as to overcome the above technical problems existing in the existing related technologies.

[0006] To this end, the specific technical solutions adopted by the utility model are as follows:

[0007] An intelligent masterbatch production control system capable of realizing online monitoring comprises a mixer and a feed pipe arranged at one end of the mixer, an extruder connected to the feed pipe is arranged at one end of the feed pipe, a pelletizer is arranged at one side of the extruder, a conveyor belt is arranged at one end of the pelletizer, an inspection mechanism is arranged at one side of the conveyor belt, the rear end of the conveyor belt is connected to a discharge pipe, a collection box is arranged directly below the outlet end of the discharge pipe, the pelletizer, the extruder and the mixer are all arranged in a box body, and a PLC controller is arranged on the box body.

[0008] Preferably, a feeding port is provided at the top of the mixer, a liquid level sensor is provided on the inner wall of the mixer, a rotating main shaft is provided inside the mixer, a plurality of evenly distributed rotating shafts 1 are provided on the outer arc-shaped surface of the rotating main shaft, stirring blades are provided on the rotating shaft 1, a rotating groove is provided on the rotating main shaft at the connection with the rotating shaft 1, a fixing groove for accommodating the rotating shaft 1 is provided on the rotating groove, an arc gear is provided on the part of the rotating shaft 1 close to the rotating main shaft, a bearing is provided on the rotating main shaft and at the top end of the rotating groove, and a bevel gear meshing with the arc gear is provided on the bearing outer sleeve.

[0009] Preferably, a heating module is provided on one side of the pelletizer close to the discharge pipe, and a temperature sensor and a humidity sensor are provided in the heating module.

[0010] Preferably, a heating module is provided on a side of the extruder away from the mixer, and a temperature sensor and a humidity sensor are provided in the heating module.

[0011] Preferably, the inspection mechanism includes a box body 2 arranged at one end of the pelletizer, an infrared detector in the box body 2 and a displacement sensor arranged on one side of the feed pipe, a mechanical arm is provided at the top of the box body 2, the mechanical arm is electrically connected to the PLC controller, and a switch door is provided on one side of the box body 2 close to the PLC controller.

[0012] Preferably, a compartment door is provided on the side of the box body 1 on which the PLC controller is provided, and a feeding pipe connected to the feeding port is provided at one end of the box body 1.

[0013] The beneficial effects of the utility model are as follows: by setting up a variety of different sensors to perform real-time detection during the production process, it is avoided that defective products are not picked out, and programming can be performed in advance through the PLC controller, and then the device performs all operations and processing by itself, reducing the burden on the staff; if an accident occurs, the electronic signal is transmitted to the controller through various sensors and then an alarm is issued to warn the operator to check; the mixer can be used to stir the raw materials more fully, avoiding the low output rate caused by insufficient materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0015] Figure 1This is an appearance diagram of an intelligent masterbatch production control system capable of realizing online monitoring according to an embodiment of the utility model;

[0016] Figure 2 It is a schematic diagram of the structure of various components in a box of an intelligent masterbatch production control system capable of realizing online monitoring according to an embodiment of the utility model;

[0017] Figure 3 It is a schematic diagram of the structure of a mixer of an intelligent masterbatch production control system capable of realizing online monitoring according to an embodiment of the utility model;

[0018] Figure 4 yes Figure 3 A magnified structural diagram of the middle part;

[0019] Figure 5 It is a top view of a second box of an intelligent masterbatch production control system capable of realizing online monitoring according to an embodiment of the utility model.

[0020] In the figure:

[0021] 1. Mixer; 2. Feed pipe; 3. Extruder; 4. Pelletizer; 5. Conveyor belt; 6. Discharge pipe; 7. Collecting box; 8. Box body 1; 9. PLC controller; 10. Feeding port; 11. Liquid level sensor; 12. Rotating spindle; 13. Rotating shaft 1; 14. Stirring blade; 15. Rotating trough; 16. Bearing; 17. Bevel gear; 18. Feeding pump; 19. Motor; 20. Heating module; 21. Box body 2; 22. Infrared detector; 23. Displacement sensor; 24. Arc gear; 25. Feed pipe. DETAILED DESCRIPTION

[0022] To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, ordinary technicians in the field should be able to understand other possible implementation methods and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.

[0023] According to an embodiment of the utility model, an intelligent masterbatch production control system capable of realizing online monitoring is provided.

[0024] Embodiment 1;

[0025] like Figure 1 and Figure 2As shown, according to an embodiment of the utility model, an intelligent masterbatch production control system capable of realizing online monitoring comprises a mixer 1 and a feed pipe 2 arranged at one end of the mixer 1, one end of the feed pipe 2 is provided with an extruder 3 connected thereto, one side of the extruder 3 is provided with a pelletizer 4, one end of the pelletizer 4 is provided with a conveyor belt 5, one side of the conveyor belt 5 is provided with an inspection mechanism, the rear end of the conveyor belt 5 is connected to a discharge pipe 6, a collecting box 7 is provided just below the outlet end of the discharge pipe 6, the pelletizer 4, the extruder 3 and the mixer 1 are all arranged in a box body 8, a PLC controller 9 is provided on the box body 8, a bin door is provided on the side of the box body 8 on which the PLC controller 9 is provided, a heating module 20 is provided on the pelletizer 4 on the side close to the discharge pipe 6, a temperature sensor and a humidity sensor are provided in the heating module 20.

[0026] Embodiment 2:

[0027] like Figure 3 and Figure 4 As shown, a feeding port 10 is provided at the top of the mixer 1, a liquid level sensor 11 is provided on the inner wall of the mixer 1, a rotating main shaft 12 is provided in the mixer 1, a plurality of evenly distributed rotating shafts 13 are provided on the outer arc surface of the rotating main shaft 12, stirring blades 14 are provided on the rotating shafts 13, a rotating groove 15 is provided at the junction of the rotating main shaft 12 and the rotating shaft 13, a fixing groove for accommodating the rotating shaft 13 is provided on the rotating groove 15, an arc gear 24 is provided on the rotating shaft 13 near the rotating main shaft 12, a bearing 16 is sleeved on the rotating main shaft 12 and located at the top end of the rotating groove 15, a bevel gear 17 meshing with the arc gear 24 is provided on the outer sleeve of the bearing 16, a feeding pump 18 is provided at the bottom end of the mixer 1, a conduit is provided at the top end of the feeding pump 18 and connected to the feeding pipe 2, and a motor 19 is provided at the top end of the mixer 1 and connected to the rotating main shaft 12.

[0028] Embodiment three;

[0029] like Figure 5 As shown, the inspection mechanism includes a box body 21 arranged at one end of the pelletizer 4, an infrared detector 22 in the box body 21 and a displacement sensor 23 arranged on one side of the conveyor belt 5, a mechanical arm is provided at the top of the box body 21, the mechanical arm is electrically connected to the PLC controller 9, and a switch door is provided on one side of the box body 21 close to the PLC controller 9.

[0030] In order to facilitate understanding of the above technical solution of the present invention, the working principle or operation method of the present invention in the actual process is described in detail below.

[0031] In actual application, raw materials are added into the mixer 1 through the feed pipe 25 and the feed port 10, and then the motor 19 is started, and the rotating shaft 13 is rotated by rotating the rotating main shaft 12, and then the bevel gear 17 is in a stationary state when the rotating main shaft 12 rotates through the provided bearing 16 and the bevel gear 17, and then the rotating shaft 13 is rotated along with the rotating main shaft 12 through the fixed groove. When rotating, the arc gear 24 will move along the tooth pattern of the bevel gear 17, so that the rotating shaft 13 can rotate around the rotating main shaft 12 while also being able to rotate by itself, thereby This causes the stirring blade 14 to rotate, making the stirring more complete; after stirring, the product is transported to the feed pipe 2 through the feed pump 18 and then passes through the extruder 3 and the pelletizer 4 before entering the box body 21. The product is screened by the operating logic set by the PLC controller 9 and the infrared detector 22 and the displacement sensor 23. The unqualified products will be taken out by the robot arm and placed on the bottom of the box body 21, and the defective products can be taken out by opening the warehouse door and the switch door; the products that are not seriously damaged after screening will be transported to the discharge pipe 6 through the conveyor belt 5 and finally fall into the collection box 7.

[0032] To sum up, with the help of the above-mentioned technical scheme of the utility model, a variety of different sensors are set to perform real-time detection in the production process to avoid defective products from being picked out, and the PLC controller 9 can be programmed in advance, and then the device performs all operations and processing by itself, reducing the burden on the staff; if an accident occurs, the electronic signal is transmitted to the controller through various sensors and then an alarm is issued to warn the operator to check; the mixer 1 can be used to stir the raw materials more fully, avoiding the low output rate caused by insufficient materials.

[0033] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An intelligent masterbatch production control system capable of realizing online monitoring, characterized in that: The invention comprises a mixer (1) and a feeding pipe (2) arranged at one end of the mixer (1); an extruder (3) connected thereto is arranged at one end of the feeding pipe (2); a pelletizer (4) is arranged on one side of the extruder (3); a conveyor belt (5) is arranged at one end of the pelletizer (4); an inspection mechanism is arranged on one side of the conveyor belt (5); the rear end of the conveyor belt (5) is connected to a discharge pipe (6); a collecting box (7) is arranged directly below the outlet end of the discharge pipe (6); the pelletizer (4), the extruder (3) and the mixer (1) are all arranged in a box body (8); and a PLC controller (9) is arranged on the box body (8).

2. The intelligent masterbatch production control system capable of realizing online monitoring according to claim 1, characterized in that: The top of the mixer (1) is provided with a feeding port (10), the inner wall of the mixer (1) is provided with a liquid level sensor (11), a rotating main shaft (12) is provided inside the mixer (1), a plurality of evenly distributed rotating shafts (13) are provided on the outer arc surface of the rotating main shaft (12), each of the rotating shafts (13) is provided with a stirring blade (14), a rotating groove (15) is provided at the junction of the rotating main shaft (12) and the rotating shaft (13), a fixing groove for accommodating the rotating shaft (13) is provided on the rotating groove (15), an arc gear (24) is provided on the rotating shaft (13) at a portion close to the rotating main shaft (12), a bearing (16) is sleeved on the rotating main shaft (12) and located at the top of the rotating groove (15), and a bevel gear (17) meshing with the arc gear (24) is provided on the outer cover of the bearing (16).

3. The intelligent masterbatch production control system capable of realizing online monitoring according to claim 2, characterized in that: A feed pump (18) is provided at the bottom of the mixer (1), a conduit is provided at the top of the feed pump (18) and connected to the conveyor belt (5), and a motor (19) is provided at the top of the mixer (1) and connected to the rotating main shaft (12).

4. The intelligent masterbatch production control system capable of realizing online monitoring according to claim 1, characterized in that: A heating module (20) is provided on one side of the pelletizer (4) close to the discharge pipe (6), and a temperature sensor and a humidity sensor are provided inside the heating module (20).

5. The intelligent masterbatch production control system capable of realizing online monitoring according to claim 1, characterized in that: The inspection mechanism comprises a second box (21) arranged at one end of the pelletizer (4), an infrared detector (22) in the second box (21) and a displacement sensor (23) arranged at one side of the feed pipe (2), a mechanical arm is arranged at the top of the second box (21), the mechanical arm is electrically connected to the PLC controller (9), and a switch door is arranged on one side of the second box (21) close to the PLC controller (9).

6. The intelligent masterbatch production control system capable of realizing online monitoring according to claim 2, characterized in that: The box body 1 (8) is provided with a warehouse door on one side on which the PLC controller (9) is provided, and one end of the box body 1 (8) is provided with a feeding pipe (25) connected to the feeding port (10).

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