Device with plastic particle raw material loosening and metal removing functions

By designing a device that combines the functions of loosening plastic granule raw materials and removing metal, and by using a primary and secondary dispersing screen combined with a vibrating motor and an electromagnetic rod, the problem of iron slag in plastic granules affecting injection molding quality and causing adhesion was solved, achieving efficient plastic granule processing and reducing equipment requirements.

CN222328743UActive Publication Date: 2025-01-10JINAN ZHONGKE GUANGYUAN ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202420711709.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-08
Publication Date
2025-01-10
Estimated Expiration
2034-04-08

AI Technical Summary

Technical Problem

Iron slag or iron filings are easily mixed into plastic granules during the preparation process, which affects the injection molding quality. Furthermore, the extrusion and moisture between plastic granules cause them to stick together, increasing the number of equipment to be purchased and making it impossible to effectively handle them uniformly.

Method used

A device was designed that combines the functions of loosening plastic granule raw materials and removing metal. By using a primary and secondary dispersing screen, combined with a vibrating motor and an electromagnetic rod, the device can disperse plastic granules and adsorb iron filings, thereby reducing the number of equipment required and improving the melt quality.

Benefits of technology

It effectively loosens plastic granules and removes iron filings, improving the quality and efficiency of plastic granule remelting and reducing equipment requirements.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a device with plastic particle raw material loosening and metal removing functions, and belongs to a raw material screening device.A base of the device is connected with vibration connecting plates on a first-stage dispersing screen and a second-stage dispersing screen through base supporting rods through elastic reset structures correspondingly; a screen body baffle and a screen body outlet are arranged in each of the first-stage dispersion screen and the second-stage dispersion screen, a plurality of dispersion holes are formed in the bottom surfaces of the movement paths of the first-stage dispersion screen and the second-stage dispersion screen, the screen body outlet of the first-stage dispersion screen is connected with a first-stage discharge port, and the first-stage discharge port and the first-stage dispersion screen are fixed into a whole; a secondary discharge hole is integrally formed in an outlet of a screen body of the secondary dispersing screen; a first-stage vibration motor is arranged on the first-stage dispersion sieve, and a second-stage vibration motor is arranged on the second-stage dispersion sieve. According to the equipment, the functions of loosening the plastic particles, removing scrap iron and the like can be integrated, the purchase quantity required by the equipment is reduced, and the quality and efficiency of re-melting the plastic particles are improved.
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Description

Technical Field

[0001] The present application belongs to the field of raw material screening devices, and more specifically, relates to a device that has both the functions of loosening plastic granular raw materials and removing metals. Background Art

[0002] Plastic films, plastic garbage bags, etc. mostly use plastic particles as raw materials. In order to improve environmental performance and the utilization efficiency of waste plastics, recycled waste plastics can be used to make plastic particles. A plastic particle iron slag separation device disclosed in the patent document with Chinese Patent Publication No. CN210190248U mentions that in the process of preparing plastic particles, more iron slag or iron powder is often brought in, and these iron slags will seriously affect the quality of injection molding in the later stage. Moreover, according to the patent document with Chinese Patent Publication No. CN112847905A, it mentions that the plastic particle melting equipment for plastic bag processing needs to crush, transport, and melt the plastic particles. Stirring and feeding during the melting process can better melt the plastic particles and achieve better results.

[0003] It can be seen from the above-mentioned patent documents that a certain amount of iron slag, iron filings or iron powder is easily mixed into the plastic particles during the preparation process. These iron slag, iron filings or iron powder mixed into the plastic particle raw materials will affect the quality of injection molding in the later stage. At the same time, when the plastic particles are used, the plastic particles need to be crushed, and the plastic particles are mostly transported in the form of bagged or tubed particles. The extrusion and moisture between the particles may cause adhesion between the plastic particles, affecting the subsequent crushing and re-stirring and melting of the plastic particles. Moreover, it can be seen from the above-mentioned patent documents that the above-mentioned structures are separated and cannot be effectively unified, which increases the purchase quantity of enterprise equipment to a certain extent. Summary of the invention

[0004] The purpose of the present application is to provide a device that has both the functions of loosening plastic granule raw materials and removing metal, which can integrate the functions of loosening plastic granules and removing iron filings, reduce the purchase quantity of equipment required and improve the quality and efficiency of the re-melting of plastic granules.

[0005] To achieve the above objectives, this application is implemented through the following technical solutions:

[0006] The present application discloses a device with the functions of loosening plastic granule raw materials and removing metals, comprising a base, on which are arranged a plurality of base support rods which are arranged perpendicularly to the base and extend upward from the base, the base support rods being respectively connected to a primary dispersing screen and a secondary dispersing screen through a vibrating connecting plate, an elastic reset structure being arranged at the connecting position between the vibrating connecting plate and the base support rods, the vibrating connecting plate being evenly distributed on the primary dispersing screen and the secondary dispersing screen, the primary dispersing screen being located above the secondary dispersing screen and being arranged parallel to the secondary dispersing screen, the primary dispersing screen being arranged parallel to the base, and the primary dispersing screen and the secondary dispersing screen being arranged parallel to each other. A screen baffle is provided inside the screen, and the screen baffle is located on the side of the feeding position away from the material movement direction. A plurality of dispersion holes are processed on the bottom surface of the movement path of the primary dispersion screen and the secondary dispersion screen, and a screen outlet is provided on the side of the bottom surface of the primary dispersion screen and the secondary dispersion screen close to the screen baffle. The screen outlet of the primary dispersion screen is connected with the primary discharge port, and the primary discharge port is fixed as a whole with the primary dispersion screen; the secondary discharge port is integrally provided at the screen outlet of the secondary dispersion screen; a primary vibration motor is provided on the primary dispersion screen, and a secondary vibration motor is provided on the secondary dispersion screen.

[0007] As one of the preferred technical solutions of the present application, electromagnetic rods are respectively provided above the first-level dispersing screen and the second-level dispersing screen, and the electromagnetic rods are respectively fixedly connected to rod support rods, and the bottom ends of the rod support rods are fixed on the base, and the electromagnetic rods are connected to an external switch device and a power supply through wires.

[0008] As one of the preferred technical solutions of the present application, the elastic reset structure includes a plurality of spring seat plates located on the base support rod and integrated with the base support rod, the spring seat plates are arranged above and below the vibration connecting plates at corresponding positions, and a vibration spring is sleeved on the base support rod between the spring seat plates and the vibration connecting plates, and the top and bottom ends of the vibration spring are respectively in contact with the spring seat plates and the vibration connecting plates at corresponding positions.

[0009] As one of the preferred technical solutions of the present application, a transfer screen is arranged at the bottom of the first-level dispersing screen in parallel with the first-level dispersing screen. The transfer screen is fixed to the bottom end of the first-level dispersing screen by a number of connecting rods. The transfer screen is used to receive the material falling from the dispersing holes on the first-level dispersing screen and send it to the feeding position of the second-level dispersing screen through the transfer outlet on the transfer screen.

[0010] As one of the preferred technical solutions of the present application, a recovery box is placed inside the base, the top of the recovery box is open and receives the materials falling from the dispersion holes in the secondary dispersion screen.

[0011] As one of the preferred technical solutions of the present application, the top end of the base support rod is higher than the top end of the first-stage dispersing screen, and the top end of the base support rod is fixedly connected to the top plate, the horizontal projection of the top plate covers the top end of the first-stage dispersing screen, and a feeding pipe is fixedly connected to the top plate, the feeding pipe is vertically arranged relative to the horizontal plane, and a horizontal feeding pipe is connected to the feeding pipe, the feeding pipe is used to transport materials into the feeding pipe, and the feeding pipe is located at the feeding position of the first-stage dispersing screen.

[0012] As one of the preferred technical solutions of the present application, the feeding pipe is connected to a feeding motor through a flange structure at the top end extending out of the top plate. The feeding motor is a motor with a reduction structure, and the output shaft of the feeding motor is connected to a screw feeder, which is located in the feeding pipe.

[0013] Compared with the prior art, the beneficial effects of this application are:

[0014] The present application can effectively disperse the plastic granular materials by setting up a primary dispersing screen, a secondary dispersing screen and a vibration motor to drive each dispersing screen, and can also adsorb iron filings and the like contained in the plastic particles during the dispersion process. The adsorption adopts an electromagnetic rod body, and the electromagnetic rod body after power-on can adsorb the above-mentioned iron filings by magnetic force. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is the overall structure of the application Figure 1 .

[0016] Figure 2 This is the overall structure of the application Figure 2 .

[0017] Figure 3 It is a schematic diagram of the structure of the first-level dispersion screen in this application (after removing the top plate).

[0018] Figure 4 Schematic diagram of the internal structure of this application.

[0019] In the figure: 1. feeding motor; 2. feeding pipe; 3. feeding pipe; 4. top plate; 5. primary discharge port; 6. vibrating connecting plate; 7. vibrating spring; 8. primary dispersion screen; 9. dispersion hole; 10. primary vibration motor; 11. base support rod; 12. base; 13. secondary discharge port; 14. secondary vibration motor; 15. transfer screen; 16. spring seat plate; 17. secondary dispersion screen; 18. recovery box; 19. electromagnetic rod body; 20. rod body support rod; 21. screw feeder; 22. screen body baffle; 23. screen body outlet; 24. transfer outlet. DETAILED DESCRIPTION

[0020] The technical solution described in this application is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the directional nouns that may be involved in the following paragraphs, including but not limited to "up, down, left, right, front, back", etc., are based on the visual directions shown in the corresponding drawings of the specification, and they should not and should not be regarded as limiting the scope of protection of this technical solution. Their purpose is only to facilitate technicians in this field to better understand the technical solution described in the specification.

[0021] In the description of the following paragraphs, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected" and similar expressions should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances combined with the common knowledge, design specifications, standard documents, etc. in this field.

[0022] Example 1

[0023] See also Figures 1 to 4 A device having both the functions of loosening plastic granular raw materials and removing metals, comprising a base 12, the base 12 being an annular ring body, and the annular ring body being fixed to the base by expansion bolts. A plurality of base support rods 11 are distributed on the base 12, the base support rods 11 are vertically arranged relative to the base 12 and extend upward away from the base 12, two layers of vibration connecting plates 6 are sleeved on the base support rods 11, each layer of vibration connecting plates 6 is connected to a primary dispersion screen 8 and a secondary dispersion screen 17 at a corresponding position, and is fixed to the primary dispersion screen 8 and the secondary dispersion screen 17 as a whole.

[0024] The primary dispersion screen 8 and the secondary dispersion screen 17 both have a cylindrical cavity for accommodating materials. A screen baffle 22 is provided inside the cavity of the primary dispersion screen 8. The screen baffle 22 is a rectangular plate connected to the inner wall and the middle position of the primary dispersion screen 8. One side of the screen baffle 22 is the feeding position, and the side away from the feeding position is the screen outlet 23. Dispersion holes 9 are processed on the bottom plate between the feeding position and the screen outlet 23. The dispersion holes 9 are distributed along the movement path of the material. The screen outlet 23 is connected to the primary discharge port 5, and the primary discharge port 5 is fixed to the primary dispersion screen 8 as a whole.

[0025] The secondary dispersion screen 17 is arranged in parallel with the primary dispersion screen 8, and the secondary dispersion screen 17 is located below the primary dispersion screen 8. The structure of the secondary dispersion screen 17 is the same as that of the primary dispersion screen 8. The material enters the internal feeding position of the secondary dispersion screen 17 through the dispersion holes 9 on the primary dispersion screen 8, and enters the screen body outlet 23 of the secondary dispersion screen 17 after the screening effect of the secondary dispersion screen 17. The screen body outlet 23 on the secondary dispersion screen 17 is connected with the secondary discharge port 13, and the secondary discharge port 13 is fixed to the secondary dispersion screen 17 as a whole.

[0026] At least one primary vibration motor 10 is fixed on the outer wall of the primary dispersion screen 8, and at least one secondary vibration motor 14 is fixed on the outer wall of the secondary dispersion screen 17. The primary vibration motor 10 and the secondary vibration motor 14 provide power for the primary dispersion screen 8 and the secondary dispersion screen 17 to screen loose materials.

[0027] A plurality of spring seat plates 16 are distributed on the base support rod 11, and the spring seat plates 16 are arranged on both sides of the vibration connecting plate 6. A vibration spring 7 is sleeved on the base support rod 11 between the spring seat plates 16 and the vibration connecting plate 6, and the two ends of the vibration spring 7 are in contact with the vibration connecting plate 6 and the spring seat plates 16 respectively.

[0028] Example 2

[0029] See also Figures 1 to 4 , a device with both loose plastic granule raw material and metal removal functions, at least one electromagnetic rod 19 is arranged on the top of the primary dispersion screen 8 and the secondary dispersion screen 17, the electromagnetic rod 19 extends from the edge of the primary dispersion screen 8 and the secondary dispersion screen 17 to the center position, and the tail end of the electromagnetic rod 19 is fixed to the base support rod 11, and the bottom end of the base support rod 11 is fixed to the base 12. The structure and connection relationship of the remaining parts are the same as the structure and connection relationship described in any one of the aforementioned embodiments, and will not be repeated here to avoid cumbersome text.

[0030] Example 3

[0031] See also Figures 1 to 4, a device with both the function of loosening plastic granular raw materials and removing metals, a recovery box 18 is arranged inside the base 12, the top of the recovery box 18 is open and has a space for accommodating materials inside, and the recovery box 18 is located below the secondary dispersion screen 17. The top of the base support rod 11 is higher than the top of the primary dispersion screen 8, and a detachable top plate 4 is connected to the top of the base support rod 11. A feed pipe 2 with a central axis perpendicular to the horizontal plane is fixed on the top plate 4, and the bottom outlet of the feed pipe 2 is located above the feeding position of the primary dispersion screen 8. The feed pipe 2 is connected to a horizontally arranged feed pipe 3, and the feed pipe 3 is used to transport materials to this position. A transfer screen 15 is provided between the primary dispersion screen 8 and the secondary dispersion screen 17. The transfer screen 15 is fixed to the bottom end of the primary dispersion screen 8 through a plurality of connecting rods. The transfer screen 15 is used to receive the material entering the transfer screen 15 through the dispersion holes 9 on the primary dispersion screen 8, and to deliver the material to the secondary dispersion screen 17 at the bottom through the transfer outlet 24 during the synchronous vibration screening process with the primary dispersion screen 8. The structure and connection relationship of the remaining parts are the same as those described in any one of the aforementioned embodiments, and will not be repeated here to avoid cumbersome text.

[0032] Example 4

[0033] See also Figures 1 to 4 , a device with both loose plastic granule raw material and metal removal functions, the top of the feeding pipe 2 is connected to a feeding motor 1 through a flange structure, the feeding motor 1 is a driving motor including a reduction motor, and a screw feeder 21 is connected to the output end of the feeding motor 1, and the screw feeder 21 is located inside the feeding pipe 2. The structure and connection relationship of the remaining parts are the same as the structure and connection relationship described in any one of the above embodiments, and will not be repeated here to avoid cumbersome text.

[0034] Based on the above embodiments, the following paragraphs will continue to describe in detail the technical features involved and the functions and roles played by the technical features in the present technical solution, so as to help technicians in this field to fully understand the technical solution and reproduce it.

[0035] When the material enters the feeding pipe 2 through the feeding pipe 3, it will be fed to the feeding position of the primary dispersing screen 8 by the action of the spiral feeder 21 driven by the feeding motor 1 in the feeding pipe 2. At the feeding position of the primary dispersing screen 8, the material starts to move along the bottom of the primary dispersing screen 8 toward the screen body outlet 23 of the primary dispersing screen 8. During the movement, smaller particles of material will enter the transfer screen 15 at the bottom through the dispersion holes 9, and the remaining material particles that meet the particle size requirements will enter the primary discharge port 5 through the screen body outlet 23, and after being collected, these particles will be cut and crushed accordingly.

[0036] The materials entering the rotating screen 15 through the dispersing holes 9 on the primary dispersing screen 8 will move along the bottom surface of the rotating screen 15 under the vibration of the rotating screen 15, and all enter the secondary dispersing screen 17 through the material transfer outlet 24 on the rotating screen 15. The rotating screen 15 is connected to the primary dispersing screen 8 as a whole through a connecting rod, and the primary vibration motor 10 on the primary dispersing screen 8 acts together to move synchronously with the primary dispersing screen 8.

[0037] The secondary vibration motor 14 on the secondary dispersion screen 17 works, causing the secondary dispersion screen 17 to start vibrating, and the material entering the feeding position of the secondary dispersion screen 17 will start to move along the bottom surface of the secondary dispersion screen 17 from the screen body baffle 22 of the secondary dispersion screen 17 until it moves to the screen body outlet 23 of the secondary dispersion screen 17 and falls to the secondary discharge port 13. During the movement of the material in the secondary dispersion screen 17, it will enter the recovery box 18 at the bottom through the dispersion holes 9 on the secondary dispersion screen 17. The plastic powder collected by the recovery box 18 is small and meets the needs of direct use.

[0038] Finally, although this specification is described according to implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A device having both the functions of loosening plastic granular raw materials and removing metals, comprising a base (12), the base (12) being provided with a plurality of base support rods (11) arranged perpendicularly to the base (12) and extending upward from the base (12), the base support rods (11) being respectively connected to a primary dispersion screen (8) and a secondary dispersion screen (17) through a vibration connecting plate (6), an elastic reset structure being provided at the connection position between the vibration connecting plate (6) and the base support rods (11), the vibration connecting plate (6) being evenly distributed on the primary dispersion screen (8) and the secondary dispersion screen (17), the primary dispersion screen (8) being located above the secondary dispersion screen (17) and being arranged parallel to the secondary dispersion screen (17), the primary dispersion screen (8) being arranged parallel to the base (12), characterized in that: The first-stage dispersion screen (8) and the second-stage dispersion screen (17) are both provided with a screen baffle (22) inside. The screen baffle (22) is located on the side of the feeding position away from the material movement direction. A plurality of dispersion holes (9) are processed on the bottom surface of the movement path of the first-stage dispersion screen (8) and the second-stage dispersion screen (17). A screen outlet (23) is provided on the side of the bottom surface of the first-stage dispersion screen (8) and the second-stage dispersion screen (17) close to the screen baffle (22). The screen outlet of the first-stage dispersion screen (8) (23) is connected to the primary discharge port (5), and the primary discharge port (5) is fixed to the primary dispersion screen (8) as a whole; the secondary discharge port (13) is integrally arranged at the screen body outlet (23) of the secondary dispersion screen (17); the primary dispersion screen (8) is provided with a primary vibration motor (10), and the secondary dispersion screen (17) is provided with a secondary vibration motor (14); and electromagnetic rods (19) are respectively arranged above the primary dispersion screen (8) and the secondary dispersion screen (17).

2. The device for loosening plastic granular raw materials and removing metal according to claim 1, characterized in that: The electromagnetic rod bodies (19) are respectively fixedly connected to the rod body support rods (20), the bottom ends of the rod body support rods (20) are fixed on the base (12), and the electromagnetic rod bodies (19) are connected to the external switch device and the power supply through wires.

3. The device for loosening plastic granular raw materials and removing metal according to claim 2, characterized in that: The elastic reset structure comprises a plurality of spring seat plates (16) located on the base support rod (11) and integrally formed with the base support rod (11); the spring seat plates (16) are arranged above and below the vibration connecting plate (6) at corresponding positions; a vibration spring (7) is sleeved on the base support rod (11) between the spring seat plates (16) and the vibration connecting plate (6); the top end and the bottom end of the vibration spring (7) are respectively in contact with the spring seat plates (16) and the vibration connecting plate (6) at corresponding positions.

4. The device for loosening plastic granular raw materials and removing metal according to claim 2, characterized in that: A transfer screen (15) is arranged at the bottom of the primary dispersion screen (8) and is arranged in parallel with the primary dispersion screen (8). The transfer screen (15) is fixed to the bottom end of the primary dispersion screen (8) through a plurality of connecting rods. The transfer screen (15) is used to receive the material falling from the dispersion holes (9) on the primary dispersion screen (8) and to feed the material through a transfer outlet (24) on the transfer screen (15) to a feeding position of the secondary dispersion screen (17).

5. The device for loosening plastic granular raw materials and removing metal according to claim 4, characterized in that: A recovery box (18) is placed inside the base (12), and the top of the recovery box (18) is open and receives materials falling from the dispersion holes (9) in the secondary dispersion screen (17).

6. A device for loosening plastic granular raw materials and removing metal according to any one of claims 1 to 5, characterized in that: The top end of the base support rod (11) is higher than the top end of the primary dispersion screen (8), and the top end of the base support rod (11) is connected and fixed to the top plate (4), and the projection of the top plate (4) in the horizontal direction covers the top end of the primary dispersion screen (8). A feeding pipe (2) is fixedly connected to the top plate (4), and the feeding pipe (2) is vertically arranged relative to the horizontal plane. A horizontal feed pipe (3) is connected to the feeding pipe (2), and the feed pipe (3) is used to transport materials to the feeding pipe (2). The feeding pipe (2) is located at the feeding position of the primary dispersion screen (8).

7. The device for loosening plastic granular raw materials and removing metal according to claim 6, characterized in that: The feeding pipe (2) is connected to a feeding motor (1) via a flange structure at the top end extending out of the top plate (4); the feeding motor (1) is a motor with a reduction structure, and the output shaft of the feeding motor (1) is connected to a screw feeder (21); the screw feeder (21) is located in the feeding pipe (2).

Citation Information

Patent Citations

  • Plastic particle melting equipment for plastic bag processing

    CN112847905A

  • Plastic particle iron slag separation device

    CN210190248U