Fuse machine applicable to plastic parts of various specifications

By introducing positioning components, welding components and driving mechanisms into the hot melt machine, the application of plastic parts of various specifications is achieved, the problem of insufficient versatility of existing hot melt machines is solved, and the production efficiency and processing accuracy are improved.

CN222329078UActive Publication Date: 2025-01-10HUIZHOU XINGFENG IND CO LTD
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Patent Information

Application Number
CN202323656517.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-31
Publication Date
2025-01-10
Estimated Expiration
2033-12-31

AI Technical Summary

Technical Problem

The existing hot melt machine models are different and cannot meet the needs of different specifications of plastic parts, resulting in frequent equipment replacement and affecting production efficiency.

Method used

A hot melt machine including positioning components, welding components and driving mechanisms is designed. The height and angle of the welding joints are adjusted through the lifting platform and angle adjustment mechanism, adapting to the processing of plastic parts of various specifications, avoiding equipment replacement and improving production efficiency.

Benefits of technology

It realizes hot melt processing suitable for plastic parts of various specifications, reduces the number of equipment replacements, and improves production efficiency and processing accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of hot melting equipment, in particular to a hot melting machine applicable to plastic parts of various specifications, which comprises a base and is characterized in that a positioning component, a welding component and a first driving mechanism are arranged on the base, the positioning component is used for fixing the relative position of a to-be-processed part, and the first driving mechanism drives the welding component to move along the vertical direction; the welding assembly comprises a lifting platform, a welding head installed below the lifting platform and a second driving mechanism used for driving the welding head to move front and back, the lifting platform can be installed on the base in an up-down moving mode, and the first driving mechanism is in driving connection with the lifting platform. And the welding head is movably connected with the lifting platform. The clamp can be suitable for machining plastic parts of various specifications and is good in universality.
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Description

Technical Field

[0001] The utility model belongs to the field of hot-melt equipment, in particular to a hot-melt machine which can be used for plastic parts of various specifications. Background Art

[0002] A hot melt machine is a device that uses electric heating to melt plastic hot melt parts to workpieces. It is mainly used for riveting and embedding disc-shaped plastic parts of different heights.

[0003] At present, each production line is equipped with a different model of hot melt machine, that is to say, one model of hot melt machine can only achieve welding between certain specific workpieces. If the structure of the workpiece is optimized and changed, the original model of hot melt machine can no longer be used in this production line and needs to be replaced. After the replacement, the parameters need to be adjusted, which takes a lot of time and is troublesome. Since there are many similar specifications of this type of plastic parts currently produced, if the hot melt machine is replaced frequently, it will greatly affect the production efficiency.

[0004] Therefore, how to provide a hot melt machine with better versatility is an urgent problem to be solved by those skilled in the art. Utility Model Content

[0005] The utility model aims to provide a hot melt machine which can be used for plastic parts of various specifications, so as to solve the technical problem that the existing hot melt machines have poor versatility.

[0006] To achieve the above purpose, the specific technical solution of the hot melt machine of the utility model which can be applied to plastic parts of various specifications is as follows:

[0007] A hot melt machine suitable for plastic parts of various specifications includes a base, on which are provided a positioning component for fixing the relative positions of the workpieces to be processed, a welding component, and a first driving mechanism for driving the welding component to move in a vertical direction; the welding component includes a lifting platform, a welding head installed under the lifting platform, and a second driving mechanism for driving the welding head to move forward and backward, the lifting platform can be installed on the base so as to be movable up and down, the first driving mechanism is drivingly connected to the lifting platform, and the welding head is movably connected to the lifting platform.

[0008] Among them, the positioning component is used to fix the plastic parts to be processed, and the welding head is used to hot-melt the plastic parts; when in use, the operator places the plastic parts to be processed on the positioning component, and then adjusts the angle of the welding head to match the plastic parts to be processed, and then starts the first driving mechanism. The first driving mechanism pushes the lifting platform and the welding head to move downward to hot-melt the plastic parts. After the hot-melting is completed, the first driving mechanism drives the lifting platform and the welding head to move upward and return to their original position; the whole process is simple, the height of the welding head is adjusted by the lifting platform, and the angle of the welding head is adjusted to match the plastic parts of corresponding specifications, so as to achieve the processing of plastic parts of various specifications, avoid frequent replacement of different hot-melt machines, and improve production efficiency.

[0009] Furthermore, the welding joint includes a mounting seat, a slider and a hot melt plate, the hot melt plate is detachably connected to the slider, a plurality of heating rods are fixedly mounted on the hot melt plate, the mounting seat is movably connected to the lifting platform, a track is provided at the bottom of the mounting seat, the slider is slidably mounted on the track, and the second driving mechanism includes a second cylinder, the second cylinder is fixedly mounted on the mounting seat and is drivingly connected to the slider.

[0010] There are multiple heating rods which are distributed on the hot melt plate. The distance between two adjacent heating rods is greater than the diameter of the heating rods. The second cylinder drives the slider to slide along the track. When in use, the second cylinder pushes the slider and the hot melt plate to slide along the track, that is, the heating rods move back and forth accordingly, so as to adjust the distance between the heating rods and the plastic parts, thereby adapting to the processing positions of plastic parts of different specifications. At the same time, the hot melt depth of the plastic parts can also be controlled to improve the processing accuracy.

[0011] Furthermore, the rear end of the mounting seat is connected to the lifting platform via a first hinge, an angle adjustment mechanism is provided between the front end of the mounting seat and the lifting platform, an adjustment hole is provided at the front end of the lifting platform, the angle adjustment mechanism includes a second hinge, an adjustment rod, and two adjustment nuts; the adjustment rod passes through the adjustment hole and is fixedly connected to the second hinge, the two adjustment nuts are respectively installed on the upper and lower sides of the lifting platform, and the adjustment nut is threadedly connected to the adjustment rod.

[0012] Among them, the adjustment mechanism is used to adjust the angle between the mounting seat and the horizontal direction, and correspondingly adjusts the angle between the hot melt plate and the heating rod and the horizontal direction; when in use, by rotating the two adjusting nuts, the adjusting rod can be pushed up and down, and the up and down movement of the adjusting rod can push the front end of the mounting seat up and down, thereby adjusting the angle between the mounting seat and the horizontal direction. The operation is simple and can be quickly adjusted to use plastic parts of different specifications for hot melting. In addition, when the welding joint is offset, it can also be calibrated by adjusting the nut to improve the processing accuracy.

[0013] Furthermore, the positioning assembly includes a positioning plate and two symmetrically arranged limit blocks. The positioning plate is fixedly connected to the base, the limit blocks are fixedly connected to the positioning plate, and a positioning hole is formed on the positioning plate.

[0014] Among them, by placing the bottom of the plastic part in the positioning hole, the plastic part can be positioned to facilitate subsequent hot melt processing.

[0015] Furthermore, the first driving mechanism includes a first cylinder, a connecting piece is fixedly installed at the center position of the lifting platform, and a piston rod of the first cylinder is fixedly connected to the connecting piece.

[0016] Furthermore, a height detection device is provided on the base, and a pressing mechanism is provided at the front end of the lifting platform. The pressing mechanism includes a sleeve and a threaded rod fixedly mounted on the lifting platform. The threaded rod passes through the sleeve and is threadedly connected to the sleeve.

[0017] Among them, the height detection device permanently detects the height of the lifting platform, and the bottom of the threaded rod can press the plastic parts to be processed placed on the positioning plate; when in use, the first cylinder pushes the lifting platform downward for hot melt processing, and the sleeve and threaded rod fixed on the lifting platform also move downward synchronously until the bottom surface of the threaded rod abuts against the upper side of the plastic part. The lifting platform stops moving and hot melt processing can be carried out. The setting of the threaded rod can effectively fix the plastic parts on the positioning plate, prevent the plastic parts from shifting during the hot melt process, and improve the processing accuracy.

[0018] The utility model is applicable to the hot melt machine of various specifications of plastic parts and has the following advantages:

[0019] 1. The second cylinder pushes the slider and the hot melt plate to slide along the track, that is, the heating rod moves back and forth accordingly, so that the distance between the heating rod and the plastic part can be adjusted, thereby adapting to the processing position of plastic parts of different specifications. At the same time, the hot melt depth of the plastic part can also be controlled to improve the processing accuracy.

[0020] 2. The adjustment mechanism is used to adjust the angle between the mounting base and the horizontal direction, and correspondingly adjusts the angle between the hot melt plate and the heating rod and the horizontal direction; when in use, by rotating the two adjustment nuts, the adjustment rod can be pushed up and down, and the up and down movement of the adjustment rod can push the front end of the mounting base up and down, thereby adjusting the angle between the mounting base and the horizontal direction. The operation is simple and can be quickly adjusted to use different specifications of plastic parts for hot melt processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a three-dimensional diagram of the hot melt machine structure of the utility model which can be used for plastic parts of various specifications;

[0022] Figure 2 This is a front view of the hot melt machine structure of the utility model which can be used for plastic parts of various specifications;

[0023] Figure 3 This is a side view of the hot melt machine structure of the utility model which can be used for plastic parts of various specifications;

[0024] Figure 4 This is a schematic diagram of the structure of the welding assembly of the utility model;

[0025] Markings in the figure: 1. Base; 2. Lifting platform; 201. Connecting piece; 202. Adjusting hole; 3. First cylinder; 301. Piston rod; 4. Positioning plate; 401. Positioning hole; 402. Limiting block; 5. Slider; 501. Hot melt plate; 502. Heating rod; 6. Height detection device; 7. Mounting seat; 701. Track; 702. First hinge; 703. Second hinge; 704. Adjusting rod; 705. Adjusting nut; 8. Sleeve; 801. Threaded rod; 9. Second cylinder. Implementation

[0026] In order to better understand the purpose, structure and function of the utility model, the hot melt machine applicable to plastic parts of various specifications of the utility model is further described in detail below in conjunction with the accompanying drawings.

[0027] like Figure 1-4 As shown, the hot melt machine of the utility model can be applied to plastic parts of various specifications, including a base 1, on which a positioning component for fixing the relative position of the workpiece to be processed, a welding component and a first driving mechanism for driving the welding component to move in a vertical direction are provided; the welding component includes a lifting platform 2, a welding head installed under the lifting platform 2 and a second driving mechanism for driving the welding head to move forward and backward, the lifting platform 2 can be installed on the base 1 so as to be movably installed up and down, the first driving mechanism is drivingly connected to the lifting platform 2, and the welding head is movably connected to the lifting platform 2.

[0028] In the above scheme, the positioning component is used to fix the plastic parts to be processed, and the welding head is used to hot-melt the plastic parts; when in use, the operator places the plastic parts to be processed on the positioning component, and then adjusts the angle of the welding head to match the plastic parts to be processed, and then starts the first driving mechanism. The first driving mechanism pushes the lifting platform 2 and the welding head to move downward to hot-melt the plastic parts. After the hot-melting is completed, the first driving mechanism drives the lifting platform 2 and the welding head to move upward and return to their original positions; the whole process is simple, and the height of the welding head is adjusted by the lifting platform 2, and the angle of the welding head is adjusted to match the plastic parts of corresponding specifications, so as to achieve the processing of plastic parts of various specifications, avoid frequent replacement of different hot-melt machines, and improve production efficiency.

[0029] In one of the embodiments, the welding joint includes a mounting seat 7, a slider 5 and a hot melt plate 501, the hot melt plate 501 is detachably connected to the slider 5, a plurality of heating rods 502 are fixedly mounted on the hot melt plate 501, the mounting seat 7 is movably connected to the lifting platform 2, a track 701 is provided at the bottom of the mounting seat 7, the slider 5 is slidably mounted on the track 701, and the second driving mechanism includes a second cylinder 9, the second cylinder 9 is fixedly mounted on the mounting seat 7 and is drivingly connected to the slider 5.

[0030] In the above scheme, there are multiple heating rods 502 and they are arranged and distributed on the hot melt plate 501. The distance between two adjacent heating rods 502 is greater than the diameter of the heating rods 502. The second cylinder 9 drives the slider 5 to slide along the track 701. When in use, the second cylinder 9 pushes the slider 5 and the hot melt plate 501 to slide along the track 701, that is, the heating rod 502 moves back and forth accordingly, so that the distance between the heating rod 502 and the plastic part can be adjusted, thereby adapting to the processing position of plastic parts of different specifications. At the same time, the hot melting depth of the plastic part can also be controlled to improve the processing accuracy.

[0031] In one of the embodiments, the rear end of the mounting seat 7 is connected to the lifting platform 2 via a first hinge 702, an angle adjustment mechanism is provided between the front end of the mounting seat 7 and the lifting platform 2, an adjustment hole 202 is provided at the front end of the lifting platform 2, the angle adjustment mechanism includes a second hinge 703, an adjustment rod 704, and two adjustment nuts 705; the adjustment rod 704 passes through the adjustment hole 202 and is fixedly connected to the second hinge 703, the two adjustment nuts 705 are respectively installed on the upper and lower sides of the lifting platform 2, and the adjustment nut 705 is threadedly connected to the adjustment rod 704.

[0032] In the above scheme, the adjustment mechanism is used to adjust the angle between the mounting seat 7 and the horizontal direction, and correspondingly adjusts the angle between the hot melt plate 501 and the heating rod 502 and the horizontal direction; when in use, by rotating the two adjustment nuts 705, the adjustment rod 704 can be pushed up and down, and the up and down movement of the adjustment rod 704 can push the front end of the mounting seat 7 up and down, thereby adjusting the angle between the mounting seat 7 and the horizontal direction. The operation is simple and can be quickly adjusted to use plastic parts of different specifications for hot melting. In addition, when the weld joint is offset, it can also be calibrated by adjusting the nut 705 to improve the processing accuracy.

[0033] In one embodiment, the positioning assembly includes a positioning plate 4 and two symmetrically arranged limit blocks 402 , the positioning plate 4 is fixedly connected to the base 1 , the limit blocks 402 are fixedly connected to the positioning plate 4 , and a positioning hole 401 is opened on the positioning plate 4 .

[0034] In the above solution, the bottom of the plastic part is placed in the positioning hole 401, so that the plastic part can be positioned to facilitate subsequent hot-melt processing.

[0035] In one embodiment, the first driving mechanism includes a first cylinder 3 , a connecting piece 201 is fixedly installed at the center of the lifting platform 2 , and a piston rod 301 of the first cylinder 3 is fixedly connected to the connecting piece 201 .

[0036] In one of the embodiments, a height detection device 6 is further provided on the base 1, and a pressing mechanism is further provided at the front end of the lifting platform 2. The pressing mechanism includes a sleeve 8 and a threaded rod 801 fixedly mounted on the lifting platform 2. The threaded rod 801 passes through the sleeve 8 and is threadedly connected to the sleeve 8.

[0037] In the above scheme, the height detection device 6 permanently detects the height of the lifting platform 2, and the bottom of the threaded rod 801 can press the plastic part to be processed placed on the positioning plate 4; when in use, the first cylinder 3 pushes the lifting platform 2 to move downward for hot melt processing, and the sleeve 8 and the threaded rod 801 fixed on the lifting platform 2 also move downward synchronously until the bottom surface of the threaded rod 801 abuts against the upper side of the plastic part. The lifting platform 2 stops moving and hot melt processing can be carried out. The setting of the threaded rod 801 can effectively fix the plastic part on the positioning plate 4, prevent the plastic part from shifting during the hot melt process, and improve the processing accuracy.

[0038] It is understood that the present invention is described by some embodiments, and those skilled in the art are aware that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. In addition, under the teachings of the present invention, these features and embodiments may be modified to adapt to specific circumstances and materials without departing from the spirit and scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the scope of protection of the present invention.

Claims

1. A hot melt machine applicable to plastic parts of various specifications, comprising a base (1), characterized in that: The base (1) is provided with a positioning component for fixing the relative position of the workpiece to be processed, a welding component, and a first driving mechanism for driving the welding component to move in a vertical direction; the welding component comprises a lifting platform (2), a welding head installed below the lifting platform (2), and a second driving mechanism for driving the welding head to move forward and backward; the lifting platform (2) is installed on the base (1) so as to be movable up and down; the first driving mechanism is drivingly connected to the lifting platform (2); and the welding head is movably connected to the lifting platform (2).

2. The hot melt machine applicable to plastic parts of various specifications according to claim 1, characterized in that: The fusion joint comprises a mounting seat (7), a slider (5) and a hot melt plate (501); the hot melt plate (501) is detachably connected to the slider (5); a plurality of heating rods (502) are fixedly mounted on the hot melt plate (501); the mounting seat (7) is movably connected to the lifting platform (2); a track (701) is provided at the bottom of the mounting seat (7); the slider (5) is slidably mounted on the track (701); and the second driving mechanism comprises a second cylinder (9); the second cylinder (9) is fixedly mounted on the mounting seat (7) and is drivingly connected to the slider (5).

3. The hot melt machine applicable to plastic parts of various specifications according to claim 2, characterized in that: The rear end of the mounting seat (7) is connected to the lifting platform (2) via a first hinge (702); an angle adjustment mechanism is provided between the front end of the mounting seat (7) and the lifting platform (2); an adjustment hole (202) is provided at the front end of the lifting platform (2); the angle adjustment mechanism comprises a second hinge (703), an adjustment rod (704), and two adjustment nuts (705); the adjustment rod (704) passes through the adjustment hole (202) and is fixedly connected to the second hinge (703); the two adjustment nuts (705) are respectively mounted on the upper and lower sides of the lifting platform (2); and the adjustment nuts (705) are threadedly connected to the adjustment rod (704).

4. The hot melt machine applicable to plastic parts of various specifications according to claim 1, characterized in that: The positioning assembly comprises a positioning plate (4) and two symmetrically arranged limit blocks (402); the positioning plate (4) is fixedly connected to the base (1); the limit blocks (402) are fixedly connected to the positioning plate (4); and a positioning hole (401) is provided on the positioning plate (4).

5. The hot melt machine applicable to plastic parts of various specifications according to claim 1, characterized in that: The first driving mechanism comprises a first cylinder (3), a connecting piece (201) is fixedly mounted at the center of the lifting platform (2), and a piston rod (301) of the first cylinder (3) is fixedly connected to the connecting piece (201).

6. The hot melt machine applicable to plastic parts of various specifications according to claim 2, characterized in that: The base (1) is also provided with a height detection device (6), and the front end of the lifting platform (2) is also provided with a pressing mechanism, the pressing mechanism comprising a sleeve (8) fixedly mounted on the lifting platform (2) and a threaded rod (801), the threaded rod (801) passing through the sleeve (8) and being threadedly connected to the sleeve (8).