Tensioning guide roller for chinlon wrap yarn

By designing a tension guide roller of multi-division guide roller and linkage assembly, the problem of looseness and tension adjustment during the winding process of the cladding yarn is solved, and the orderliness of yarn winding and flexible adjustment of tension is achieved. Improves textile effect.

CN222331218UActive Publication Date: 2025-01-10ZHEJIANG DERUN CHEM FIBER
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421204890.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-01-10
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

The existing coated yarns are prone to looseness during the winding process, which affects the yarn winding effect. The existing tensioners are single in specifications and cannot effectively adjust the tension force.

Method used

A tension guide roller with nylon-covered yarn is designed, using multiple sub-guiding rollers and linkage components, and radial adjustment is achieved through linkage arms and adjustment gear sets. Combining the yarn guide assembly and photo sensor to ensure smooth yarn winding. and flexibly adjust the tension.

Benefits of technology

The orderliness and flexible adjustment of tension of yarn winding are achieved, which avoids yarn winding chaos and improves textile effect.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222331218U_ABST
    Figure CN222331218U_ABST
Patent Text Reader

Abstract

The utility model provides a chinlon wrap yarn tensioning guide roller which solves the problems of yarn winding, tension adjustment and the like and comprises a guide roller body, the guide roller body is provided with a plurality of branch guide rollers which are arranged in a central symmetry mode, and linkage assemblies which drive the branch guide rollers to be mutually separated or combined are installed between the ends of the branch guide rollers. The linkage assembly is in transmission connection with an adjusting assembly in the guide roller body, and assembling assemblies are fixed to the two ends of the guide roller body respectively. The device has the advantages of being good in structural stability, convenient to adjust and the like.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of textile equipment, and in particular relates to a tensioning guide roller for nylon coated yarn. Background Art

[0002] Core-spun yarn, also known as composite yarn or covered yarn, is a new type of yarn composed of two or more fibers. During the yarn transmission process, a tensioner is usually required to maintain its tension state to facilitate subsequent winding, storage or textile processing. However, the existing covered yarn is prone to looseness during the winding process, resulting in chaotic yarn winding, which in turn affects the yarn winding and textile effect. In addition, the existing tensioner specifications are relatively single, and other limiting structures are often required to meet the needs of yarn winding and tension adjustment.

[0003] In order to solve the shortcomings of the existing technology, people have conducted long-term exploration and proposed various solutions. For example, the Chinese patent document discloses a textile guide roller for an automated textile machine 201910896061.3, which includes two guide roller discs and one or more guide rollers, one or more guide rollers are arranged around the guide roller discs and connected to the two guide roller discs through one or more guide rollers, and the two guide roller discs and one or more guide rollers constitute the guide roller body; both sides of each guide roller are installed in the bearings embedded in the guide roller disc, and the guide roller extends into the linkage cavity inside the guide roller disc, and a negative pressure device is protruded on the middle inner side of each guide roller disc.

[0004] The above solution solves the problem of yarn transmission and guidance to a certain extent, but the solution still has many shortcomings, such as the inability to take into account the problems of yarn winding and tension adjustment. Summary of the invention

[0005] The utility model aims to solve the above problems and provide a tensioning guide roller for nylon covered yarn which has a reasonable design and takes yarn winding and tensioning force adjustment into consideration.

[0006] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a tensioning guide roller for nylon covered yarn, comprising a guide roller main body, the guide roller main body having a plurality of sub-guide rollers arranged in a centrally symmetrical manner, a linkage component for driving the sub-guide rollers to separate or merge from each other is installed between the end heads of the sub-guide rollers, the linkage component is transmission-connected with an adjustment component in the guide roller main body, and assembly components are respectively fixed at both ends of the guide roller main body.

[0007] In the above-mentioned tensioning guide roller for nylon covered yarn, the guide roller body includes a central rod body, and rotating bases are respectively fixed at both ends of the central rod body. The rotating base is connected to the mounting base through a rotating bearing, the linkage component is installed on the rotating base, and the assembly component is fixedly connected to the mounting base.

[0008] In the above-mentioned tensioning guide roller for nylon covered yarn, the linkage assembly includes a linkage arm hinged to a rotating base, and the sub-guide roller is rotatably installed at the end of the linkage arm. The linkage arm is a curved structure and is centrally symmetrically arranged relative to the rotating base. A first linkage groove is provided on the linkage arm, and a linkage disk is rotatably connected to the mounting base. A second linkage groove is provided on the linkage disk and is obliquely arranged and corresponds one-to-one to the first linkage groove. A linkage block is slidably installed between the first linkage groove and the second linkage groove.

[0009] In the above-mentioned tensioning guide roller for nylon covered yarn, the adjustment component includes an adjustment gear ring fixed on the linkage disk and extending circumferentially, the adjustment gear ring is transmission connected to the planetary gear set installed on the rotating base, and an adjustment handwheel transmission connected to the planetary gear set is installed at the end of the center rod body.

[0010] In the above-mentioned tensioning guide roller for nylon covered yarn, the assembly component includes assembly feet arranged on the mounting base, the assembly feet are respectively provided with strip-shaped assembly holes, and the assembly holes are threadedly connected with threaded parts.

[0011] In the above-mentioned tensioning guide roller for nylon covered yarn, the sub-guide roller includes a support rod, a roller sleeve is rotatably installed on the outer side of the support rod, a support frame is arranged between the support rod and the roller sleeve, and yarn guide components are distributed on the surface of the roller sleeve.

[0012] In the above-mentioned tensioning guide roller for nylon covered yarn, the support frame is cylindrical and has cavities extending along the axial direction evenly distributed inside, and the support frame is interference-fitted with the support rod and the roller sleeve.

[0013] In the above-mentioned tensioning guide roller for nylon covered yarn, the yarn guide assembly includes yarn guide ribs arranged along the axial direction of the roller sleeve, and the yarn guide ribs surround the roller sleeve along the circumference and are integrally formed with the roller sleeve.

[0014] In the above-mentioned tensioning guide roller for nylon covered yarn, protective cover plates are installed at both ends of the guide roller body.

[0015] In the above-mentioned tensioning guide roller for nylon covered yarn, a photo sensor is built into the guide roller body.

[0016] Compared with the existing technology, the advantages of the utility model are: the sub-guide rollers are relatively independent and can adjust the radial orientation relative to the guide roller body, so that the tensioning force can be flexibly adjusted while satisfying the yarn winding; the assembly components facilitate the assembly and fixation of the tensioning guide rollers, and can be applied to different yarn conduction structures; the yarn guide components are arranged on the surface of the sub-guide rollers to limit the yarn, which can effectively prevent the yarn from being entangled and chaotic. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural schematic diagram of the utility model;

[0018] Figure 2It is a structural schematic diagram of another perspective of the utility model;

[0019] Figure 3 It is a structural sectional view of the utility model;

[0020] Figure 4 It is a partial schematic diagram of the utility model;

[0021] In the figure, there are a guide roller body 1, a central rod body 11, a rotating base 12, a mounting base 13, a sub-guide roller 2, a support rod 21, a roller sleeve 22, a support frame 23, a yarn guide rib 24, a linkage component 3, a linkage arm 31, a first linkage groove 32, a linkage disk 33, a second linkage groove 34, a linkage block 35, an adjustment component 4, an adjustment gear ring 41, a planetary gear set 42, an adjustment hand wheel 43, an assembly component 5, an assembly foot 51, an assembly hole 52, and a protective cover plate 6. DETAILED DESCRIPTION

[0022] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0023] like Figure 1-4 As shown, a tensioning guide roller for nylon coated yarn includes a guide roller body 1, the guide roller body 1 has a plurality of sub-guide rollers 2 arranged in a central symmetrical manner, a linkage component 3 for driving the sub-guide rollers 2 to separate or merge from each other is installed between the ends of the sub-guide rollers 2, the linkage component 3 is connected to the adjustment component 4 in the guide roller body 1, and the two ends of the guide roller body 1 are respectively fixed with assembly components 5. The operator manually applies an adjustment torque to the adjustment component 4, and the linkage component 3 is then driven to drive the sub-guide rollers 2 to approach or move away from the central axis of the guide roller body 1, and the sub-guide rollers 2 are in direct contact with the yarn and conduct the yarn.

[0024] Specifically, the guide roller body 1 includes a central rod body 11, and a rotating base 12 is fixed at both ends of the central rod body 11, and the rotating base 12 is connected to the mounting base 13 through a rotating bearing, and the central rod body 11 and the rotating base 12 rotate relative to the mounting base 13. The linkage component 3 is installed on the rotating base 12, and the assembly component 5 is fixedly connected to the mounting base 13, and the assembly component 5 fixes the mounting base 13 and the corresponding nylon coated yarn conductive structure relatively.

[0025] In depth, unlike the conventional radial adjustment structure, the linkage assembly 3 in the present application includes a linkage arm 31 hinged to the rotating base 12, and the sub-guide roller 2 is rotatably installed at the end of the linkage arm 31. When the linkage arm 31 swings, the radial orientation of the sub-guide roller 2 relative to the tensioning guide roller as a whole is adjusted accordingly. The linkage arm 31 is a curved structure and is arranged in a central symmetric manner relative to the rotating base 12. The linkage arm 31 is provided with a first linkage groove 32, and the mounting base 13 is rotatably connected with a linkage disk 33. The linkage disk 33 is provided with a second linkage groove 34 which is arranged obliquely and corresponds to the first linkage groove 32 one by one, and a linkage block 35 is slidably installed between the first linkage groove 32 and the second linkage groove 34. The sub-guide roller 2 drives the linkage disk 33 to rotate relative to the rotating base 12. During the rotation process, the linkage block 35 slides in the first linkage groove 32 and the second linkage groove 34 and adjusts the radial and circumferential orientations, and the linkage arm 31 where the first linkage groove 32 is located also swings to adjust the position of the sub-guide roller 2.

[0026] Furthermore, in order to improve the adjustment accuracy of the linkage assembly 3, the adjustment assembly 4 includes an adjustment toothed ring 41 fixed on the linkage disk 33 and extending in the circumferential direction, the adjustment toothed ring 41 is transmission-connected to a planetary gear set 42 installed on the rotating base 12, and an adjustment handwheel 43 transmission-connected to the planetary gear set 42 is installed at the end of the central rod body 11. The planetary gear set 42 is used for speed transmission, thereby improving the adjustment accuracy of the adjustment handwheel 43 for the rotation angle of the linkage disk 33.

[0027] Furthermore, the assembly assembly 5 realizes the position fixation of the guide roller body 1, and includes an assembly foot 51 arranged on the mounting base 13, and the assembly foot 51 is respectively provided with a strip-shaped assembly hole 52, and the assembly hole 52 is internally threaded with a threaded member for locking and fixing. The assembly foot 51 is symmetrically arranged to maintain the central axis of the guide roller body 1 parallel to the horizontal plane.

[0028] In addition, each sub-guide roller 2 rotates independently, and each includes a support rod 21, a roller sleeve 22 is rotatably mounted on the outer side of the support rod 21, a support frame 23 is arranged between the support rod 21 and the roller sleeve 22, and a yarn guide assembly is distributed on the surface of the roller sleeve 22. The surface of the roller sleeve 22 is usually provided with a limit groove for limiting the yarn conduction path.

[0029] At the same time, in order to facilitate the rapid assembly of the guide roller 2, the support frame 23 is cylindrical and has cavities extending along the axial direction evenly distributed inside. The support frame 23 has an interference fit with the support rod 21 and the roller sleeve 22. The support frame 23 is elastic and is filled between the support rod 21 and the roller sleeve 22 to play a supporting role.

[0030] It can be seen that the yarn guide assembly includes yarn guide ribs 24 arranged along the axial direction of the roller sleeve 22, and the yarn guide ribs 24 surround the roller sleeve 22 circumferentially and are integrally formed with the roller sleeve 22. Limiting grooves for the yarns to be inserted are distributed between the yarn guide ribs 24 to isolate the yarns from each other and avoid interference during transmission.

[0031] Obviously, protective cover plates 6 are installed at both ends of the guide roller body 1 to cover the corresponding linkage components 3 to prevent external foreign matter from invading the linkage components 3 and the adjustment components 4 and affecting the adjustment accuracy.

[0032] Preferably, the guide roller body 1 has a built-in photo sensor to sense the yarn, and when the yarn breaks, an alarm signal is sent to alert maintenance personnel.

[0033] In summary, the principle of this embodiment is that the guide roller body 1 is circumferentially distributed with sub-guide rollers 2, and each sub-guide roller 2 is moved closer to or farther away from the central axis of the guide roller body 1 under the transmission action of the linkage component 3 and the adjustment component 4, thereby adjusting the tension of the yarn.

[0034] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.

[0035] Although the present invention uses more terms such as guide roller body 1, central rod body 11, rotating base 12, mounting base 13, sub-guide roller 2, support rod 21, roller sleeve 22, support frame 23, yarn guide rib 24, linkage assembly 3, linkage arm 31, first linkage groove 32, linkage disk 33, second linkage groove 34, linkage block 35, adjustment assembly 4, adjustment gear ring 41, planetary gear set 42, adjustment hand wheel 43, assembly assembly 5, assembly foot 51, assembly hole 52, protective cover plate 6, etc., it does not exclude the possibility of using other terms. These terms are used only to more conveniently describe and explain the essence of the utility model; interpreting them as any additional restrictions is contrary to the spirit of the utility model.

Claims

1. A tensioning guide roller for nylon covered yarn, comprising a guide roller body (1), characterized in that: The guide roller body (1) has a plurality of sub-guide rollers (2) arranged in a centrally symmetrical manner. A linkage assembly (3) for driving the sub-guide rollers (2) to separate or merge from each other is installed between the ends of the sub-guide rollers (2). The linkage assembly (3) is transmission-connected to an adjustment assembly (4) in the guide roller body (1). Assembly assemblies (5) are respectively fixed at both ends of the guide roller body (1).

2. A tensioning guide roller for nylon covered yarn according to claim 1, characterized in that: The guide roller body (1) comprises a central rod body (11), and a rotating base (12) is fixed to both ends of the central rod body (11), and the rotating base (12) is connected to a mounting base (13) via a rotating bearing, and the linkage component (3) is mounted on the rotating base (12), and the assembly component (5) is fixedly connected to the mounting base (13).

3. A tensioning guide roller for nylon covered yarn according to claim 2, characterized in that: The linkage assembly (3) comprises a linkage arm (31) hinged to a rotating base (12); the guide roller (2) is rotatably mounted at the end of the linkage arm (31); the linkage arm (31) is a curved structure and is centrally symmetrically arranged relative to the rotating base (12); a first linkage groove (32) is formed on the linkage arm (31); the mounting base (13) is rotatably connected to a linkage disk (33); a second linkage groove (34) is formed on the linkage disk (33) and is obliquely arranged and corresponds one to one with the first linkage groove (32); a linkage block (35) is slidably mounted between the first linkage groove (32) and the second linkage groove (34).

4. A tensioning guide roller for nylon covered yarn according to claim 3, characterized in that: The adjustment assembly (4) comprises an adjustment toothed ring (41) fixed on the linkage disk (33) and extending in the circumferential direction, the adjustment toothed ring (41) being transmission-connected to a planetary gear set (42) mounted on a rotating base (12), and an adjustment hand wheel (43) being transmission-connected to the planetary gear set (42) being mounted at the end of the central rod body (11).

5. A tensioning guide roller for nylon covered yarn according to claim 2, characterized in that: The assembly component (5) comprises an assembly foot (51) arranged on a mounting base (13), each of the assembly feet (51) being provided with a strip-shaped assembly hole (52), and a threaded member is connected to the inner thread of the assembly hole (52).

6. A tensioning guide roller for nylon covered yarn according to claim 1, characterized in that: The guide roller (2) comprises a support rod (21), a roller sleeve (22) is rotatably mounted on the outer side of the support rod (21), a support frame (23) is arranged between the support rod (21) and the roller sleeve (22), and a yarn guide assembly is distributed on the surface of the roller sleeve (22).

7. A tensioning guide roller for nylon covered yarn according to claim 6, characterized in that: The support frame (23) is cylindrical and has cavities evenly distributed inside that extend along the axial direction. The support frame (23) is interference-fitted with the support rod (21) and the roller sleeve (22).

8. A tensioning guide roller for nylon covered yarn according to claim 6, characterized in that: The yarn guide assembly comprises yarn guide ribs (24) arranged axially along the roller sleeve (22); the yarn guide ribs (24) surround the roller sleeve (22) circumferentially and are integrally formed with the roller sleeve (22).

9. A tensioning guide roller for nylon covered yarn according to claim 1, characterized in that: Protective cover plates (6) are installed at both ends of the guide roller body (1).

10. A tensioning guide roller for nylon covered yarn according to claim 1, characterized in that: The guide roller body (1) has a built-in photosensitive element.

Citation Information

Patent Citations

  • Textile guide roller for automatic textile machine

    CN110589578A