High-stability speed reducer

By introducing variable speed components and disassembly components into the high-stability reducer, the problems of torque adjustment and gear lubrication are solved, dynamic adjustment of output torque and gear lubrication are achieved, and the stability and service life of the reducer are improved.

CN222334466UActive Publication Date: 2025-01-10WUXI JUYING MASCH MFG CO LTD
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Patent Information

Application Number
CN202421133651.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-01-10
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

The existing high stability reducer cannot be adjusted according to the different torque at the output end, and when used for too long, the internal gears are prone to rust and lead to abnormal operation.

Method used

A high-stability reducer including a variable speed assembly and a disassembly assembly is designed. The sliding block is driven to move on the transmission screw through the servo motor, and the hydraulic rod adjusts the connecting gear to achieve dynamic adjustment of torque; at the same time, the disassembly assembly allows for undisassembly without disassembly. In the case of a reducer, add lubricant to the gear.

Benefits of technology

It realizes corresponding adjustments according to different output torques, and extends the service life of the reducer, avoiding gear rust problems.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-stability speed reducer which comprises a speed reducer body, a speed reduction assembly is fixed in the speed reducer body, a speed change assembly is fixed on the back of the speed reduction assembly, a disassembly assembly is arranged on the top of the speed reducer body, a circular ring hole is formed in the front end of the speed reducer body, and bearing grooves are formed in the two sides of the speed reducer body. By arranging the speed change assembly, a servo motor drives a sliding block to directionally move on a transmission lead screw, a hydraulic cylinder extends a first connecting gear to a proper distance according to needs, so that the first connecting gear is in meshed connection with a corresponding gear on a speed change gear, and the problem that in the using process of an existing high-stability speed reducer, the speed change gear is not stable is solved. The problem that the speed reducer cannot be adjusted according to different torques of the output end is solved, and the effect that the speed reducer can be correspondingly adjusted according to different output torques is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of reducers, in particular to a high-stability reducer. Background Art

[0002] With the development of the machinery industry, the demand for efficient use of energy and precise control of mechanical movement has gradually increased, and the application of reducers has become increasingly popular. Reducers are widely used in various mechanical equipment, including industrial production lines, conveying systems, lifting equipment, robots, vehicle transmission systems, etc., as well as some household appliances, such as washing machines, fans, etc.

[0003] During use, the existing high-stability reducer cannot adjust the torque of the reducer according to the different torques at the output end. When the high-stability reducer is used for too long, the internal gears are prone to rust, resulting in problems such as abnormal gear operation.

[0004] Therefore, the utility model provides a high-stability reducer to solve the above problems. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a high-stability reducer to solve the above problems.

[0006] To achieve the above objectives, the utility model is implemented through the following technical solutions: a high-stability reducer, including a reducer body, characterized in that: a reduction assembly is fixed inside the reducer body, a speed change assembly is fixed on the back of the reduction assembly, a disassembly assembly is arranged on the top of the reducer body, a circular hole is opened at the front end of the reducer body, and bearing grooves are opened on both sides of the reducer body;

[0007] The speed change assembly includes a servo motor, a transmission screw is fixed to the output end of the servo motor, a support block is fixed to the inner wall of the reducer body, the end of the transmission screw away from the servo motor rotates in the support block, a sliding block is threadedly connected to the transmission screw, a hydraulic rod is fixed to the inner side of the sliding block, a first bearing is fixed to the end of the hydraulic rod away from the sliding block, a rotating rod is rotatably connected in the first bearing, a first connecting gear is fixed to the other end of the rotating rod, one end of the first connecting gear is meshedly connected to the speed change gear, and the other end of the first connecting gear away from the speed change gear is meshedly connected to the output gear.

[0008] Preferably, three gears of different sizes are fixed on the speed change gear, and the three gears of different sizes can rotate independently.

[0009] Preferably, the first connecting gear is in the shape of a trapezoidal circle.

[0010] Preferably, the servo motor is fixed on the left side of the reducer body.

[0011] Preferably, the disassembly assembly comprises a disassembly plate, connecting plates are fixed on both sides of the disassembly plate, and bolts are fixed in the connecting plates.

[0012] Preferably, the reduction assembly includes an input gear, which is meshedly connected with a second connecting gear, a rotating shaft is fixed in the second connecting gear, a pinion is fixed at one end of the rotating shaft away from the second connecting gear, the pinion is meshedly connected with a large gear, and a reduction gear is fixed on the right side of the large gear.

[0013] Preferably, the reduction gear is meshingly connected with a speed gear, and an output shaft is fixed in the speed gear.

[0014] Preferably, second bearings are fixed at both ends of the rotating shaft, and the second bearings are fixed in bearing grooves.

[0015] Preferably, the bearing grooves are provided in six groups, and the six groups of bearing grooves are symmetrically provided on both sides of 1, and the second bearings are fixed in the bearing grooves.

[0016] Preferably, a second bearing is fixed in the annular hole, and lubricant is added inside the second bearing.

[0017] Beneficial Effects

[0018] The utility model provides a high-stability reducer. Compared with the prior art, it has the following beneficial effects:

[0019] (1) A high-stability reducer is provided with a speed change assembly, so that a servo motor drives a sliding block to move in a directional manner on a transmission screw, and a hydraulic cylinder extends a first connecting gear to a suitable distance as required, so that the first connecting gear is meshed with a corresponding gear on the speed change gear. This solves the problem that the reducer of the existing high-stability reducer cannot be adjusted according to the different output torques during use, and achieves the effect of being able to adjust the reducer accordingly according to different output torques.

[0020] (2) A high-stability reducer is provided with a disassembly assembly, so that after the disassembly plate is removed from the top of the reducer body by bolts, a proper amount of lubricating oil is poured into the working gears in the reducer, thereby solving the problem that the internal gears of the high-stability reducer are prone to rust when used for too long. The effect of adding lubricant to the internal gears of the reducer can be achieved by removing the disassembly plate while the reducer is working. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a three-dimensional diagram of the external structure of the utility model;

[0022] Figure 2 It is the front view of the internal structure of the utility model;

[0023] Figure 3 It is a side view of the speed change assembly structure of the utility model;

[0024] Figure 4 It is a side view of the disassembly component structure of the utility model;

[0025] In the figure: 1. reducer body; 2. speed change assembly; 21. servo motor; 22. transmission screw; 23. support block; 24. sliding block; 25. hydraulic rod; 26. first bearing; 27. rotating rod; 28. first connecting gear; 29. ​​speed change gear; 210. output gear; 3. disassembly assembly; 31. disassembly plate; 32. connecting plate; 33. bolt; 4. annular hole; 5. bearing groove; 6. reduction assembly; 61. input gear; 62. second connecting gear; 63. small gear; 64. large gear; 65. reduction gear; 66. rotating shaft; 67. second bearing; 68. output shaft. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] Embodiment 1:

[0028] See also Figure 1-4 A high-stability reducer includes a reducer body 1, a reduction assembly 6 is fixed inside the reducer body 1, a speed change assembly 2 is fixed on the back of the reduction assembly 6, a disassembly assembly 3 is arranged on the top of the reducer body 1, a circular hole 4 is opened at the front end of the reducer body 1, and bearing grooves 5 are opened on both sides of the reducer body 1;

[0029] The speed change assembly 2 includes a servo motor 21, a transmission screw 22 is fixed to the output end of the servo motor 21, a support block 23 is fixed to the inner wall of the reducer body 1, the end of the transmission screw 22 away from the servo motor 21 rotates in the support block 23, a sliding block 24 is threadedly connected to the transmission screw 22, a hydraulic rod 25 is fixed to the inner side of the sliding block 24, a first bearing 26 is fixed to the end of the hydraulic rod 25 away from the sliding block 24, a rotating rod 27 is rotatably connected in the first bearing 26, a first connecting gear 28 is fixed to the other end of the rotating rod 27, one end of the first connecting gear 28 is meshedly connected to the speed change gear 29, and the other end of the first connecting gear 28 away from the speed change gear 29 is meshedly connected to the output gear 210;

[0030] Three gears of different sizes are fixed on the speed change gear 29, and the three gears of different sizes can rotate independently;

[0031] The first connecting gear 28 is in the shape of a trapezoidal circle;

[0032] The servo motor 21 is fixed on the left side of the reducer body 1 .

[0033] The reduction assembly 6 includes an input gear 61, which is meshed with a second connecting gear 62, a rotating shaft 66 is fixed in the second connecting gear 62, a small gear 63 is fixed at one end of the rotating shaft 66 away from the second connecting gear 62, the small gear 63 is meshed with a large gear 64, a reduction gear 65 is fixed on the right side of the large gear 64, the reduction gear 65 is meshed with a speed change gear 29, and an output shaft 68 is fixed in the speed change gear 29;

[0034] Second bearings 67 are fixed at both ends of the rotating shaft 66, and the second bearings 67 are fixed in the bearing grooves 5;

[0035] There are six groups of bearing grooves 5, which are symmetrically arranged on both sides of the reducer body 1, and second bearings 67 are fixed in the bearing grooves 5;

[0036] A second bearing 67 is fixed in the annular hole 4 , and lubricant is added inside the second bearing 67 .

[0037] In this embodiment, the output end of the speed change assembly 2 drives the sliding block 24 to move in a directional manner on the transmission screw 22, so that the hydraulic rod 25 extends the first connecting gear 28 to a suitable position according to the required torque change, and then meshes with the gear of the corresponding model and size in the speed change gear 29, so that the output shaft 68 can perform corresponding torque conversion, which is convenient for the reducer to respond to changes in the output torque and make corresponding adjustments in time.

[0038] Embodiment 2:

[0039] See also Figure 1-4This embodiment provides a technical solution based on the first embodiment: the disassembly assembly 3 includes a disassembly plate 31, and connecting plates 32 are fixed on both sides of the disassembly plate 31, and bolts 33 are fixed in the connecting plates 32.

[0040] In this embodiment, by fixing the disassembly plate 31 on the reducer body 1, when lubricant needs to be added to the gears in the reducer, there is no need to disassemble the entire reducer. It is only necessary to remove the bolts 33 fixed on both sides of the disassembly plate 31 so that the disassembly plate 31 can be removed and lubricant can be added to the internal gears.

[0041] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0042] During operation, firstly, the reduction assembly 6 is connected to the corresponding required motor. When the motor is started, the torque is transmitted to the second connecting gear 62 through the input gear 61, and then transmitted to the large gear 64 through the small gear 63, and finally transmitted to the speed change gear 29 by the reduction gear 65. When the torque required to be output by the reducer needs to be changed during operation, the output end of the servo motor 21 drives the sliding block 24 to move in a directional manner in the transmission screw 22, so that the first connecting gear 28 moves to a suitable position, and then the first connecting gear 28 is extended to a position where it is meshed and connected with the corresponding gear in the speed change gear 29 through the hydraulic rod 25, so that the output torque is transmitted through the speed change gear 29. The speed gear 29 changes speed, and then the output torque is transmitted to the output shaft 68 through the output gear 210 meshingly connected to the end of the first connecting gear 28 away from the speed gear 29, so that the torque output from the output shaft 68 is the same as the output torque value that needs to be changed. When the reducer is used for too long, the bolts 33 fixed on the top of the reducer body 1 are removed, so that the disassembly plate 31 is removed from the top of the reducer body 1. The staff drips lubricant into the gears inside the reducer through the position where the disassembly plate 31 is removed. The lubricant will be meshed between the gears, so that the gears in the entire reducer are coated with lubricant, thereby extending the service life of the reducer.

[0043] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0044] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A high-stability reducer, comprising a reducer body (1), characterized in that: A reduction assembly (6) is fixed inside the reducer body (1), a speed change assembly (2) is fixed on the back of the reduction assembly (6), a disassembly assembly (3) is arranged on the top of the reducer body (1), a circular hole (4) is provided at the front end of the reducer body (1), and bearing grooves (5) are provided on both sides of the reducer body (1); The speed change assembly (2) comprises a servo motor (21), a transmission screw (22) is fixed at the output end of the servo motor (21), a support block (23) is fixed on the inner wall of the reducer body (1), the end of the transmission screw (22) away from the servo motor (21) rotates in the support block (23), a sliding block (24) is threadedly connected to the transmission screw (22), a hydraulic rod (25) is fixed inside the sliding block (24), a first bearing (26) is fixed at the end of the hydraulic rod (25) away from the sliding block (24), a rotating rod (27) is rotatably connected in the first bearing (26), a first connecting gear (28) is fixed at the other end of the rotating rod (27), one end of the first connecting gear (28) is meshedly connected to a speed change gear (29), and the other end of the first connecting gear (28) away from the speed change gear (29) is meshedly connected to an output gear (210).

2. A high stability reducer according to claim 1, characterized in that: The speed change gear (29) is fixed with three gears of different sizes, and the three gears of different sizes can rotate independently.

3. A high stability reducer according to claim 1, characterized in that: The first connecting gear (28) is in the shape of a trapezoidal circle.

4. A high stability reducer according to claim 1, characterized in that: The servo motor (21) is fixed on the left side of the reducer body (1).

5. A high stability reducer according to claim 1, characterized in that: The disassembly assembly (3) comprises a disassembly plate (31), connecting plates (32) are fixed on both sides of the disassembly plate (31), and bolts (33) are fixed in the connecting plates (32).

6. A high stability reducer according to claim 1, characterized in that: The reduction assembly (6) comprises an input gear (61), the input gear (61) is meshedly connected with a second connecting gear (62), a rotating shaft (66) is fixed in the second connecting gear (62), a small gear (63) is fixed at one end of the rotating shaft (66) away from the second connecting gear (62), the small gear (63) is meshedly connected with a large gear (64), and a reduction gear (65) is fixed on the right side of the large gear (64).

7. A high stability reducer according to claim 6, characterized in that: The reduction gear (65) is meshingly connected with a speed change gear (29), and an output shaft (68) is fixed in the speed change gear (29).

8. A high stability reducer according to claim 6, characterized in that: Second bearings (67) are fixed at both ends of the rotating shaft (66), and the second bearing (67) is fixed in the bearing groove (5).

9. A high stability reducer according to claim 1, characterized in that: The bearing grooves (5) are provided in six groups, and the six groups of bearing grooves (5) are symmetrically provided on both sides of the reducer body (1), and a second bearing (67) is fixed in each of the bearing grooves (5).

10. A high stability reducer according to claim 1, characterized in that: A second bearing (67) is fixed in the annular hole (4), and lubricant is added inside the second bearing (67).