Automatic arranging and sorting device for LED lamp beads

By designing an automatic arrangement and sorting device, using the drive motor and movable plate rotation, combined with incremental grooves and discharge pipes, the problem of high cost caused by complex structure of the existing device is solved, and the rapid and low-cost separation of LED lamp beads is achieved select.

CN222343469UActive Publication Date: 2025-01-14JIANGSU FUKUN PHOTOELECTRIC TECH CO LTD
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Patent Information

Application Number
CN202421139192.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2025-01-14
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

The existing LED lamp bead sorting device has a complex structure, resulting in high manufacturing costs and affecting the use efficiency.

Method used

An automatic arrangement and sorting device including device housing, drive motor, movable plate, groove and discharge pipe is designed. By driving the movable plate to rotate, the LED light is realized by increasing distribution of groove and discharge pipe. The automatic sorting of beads has a simple overall structure.

Benefits of technology

It realizes rapid sorting of LED lamp beads of different sizes, reduces sorting costs, simplifies the structure, and improves the use efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an LED lamp bead automatic arranging and sorting device which comprises a device shell, the back wall of the device shell is fixedly connected with a driving motor, an output shaft of the driving motor is fixedly connected with a driving shaft through a coupler, the outer wall of the driving shaft is fixedly connected with a movable plate, and the movable plate is fixedly connected with an LED lamp bead. A first groove, a second groove and a third groove are formed in the outer wall of the movable plate, a supporting frame is fixedly connected to the outer wall of the device shell, and the device is provided with the device shell, the driving motor, the driving shaft, the movable plate, the first groove, the second groove, the third groove, the supporting frame, a feeding bin, a first discharging pipe, a second discharging pipe and a third discharging pipe; according to the LED lamp bead sorting device, the LED lamp beads of different sizes can be automatically sorted conveniently, the overall structure is simple, the problem that the cost is too high due to the complex structure is solved, and then the LED lamp bead sorting cost can be reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical direction of LED lamp beads, and specifically relates to an automatic arrangement and sorting device for LED lamp beads. Background Art

[0002] LED lamp beads are the full name of "light-emitting diode lamp beads". They are a new type of lighting source that can convert electrical energy into light energy. Compared with traditional lighting bulbs, LED lamp beads have higher brightness, lower energy consumption, longer service life and are more environmentally friendly. Sorting devices are required when processing LED lamp beads.

[0003] The existing sorting device has a relatively complex structure when in use, which leads to a high manufacturing cost, thus affecting people's effective use and causing inconvenience to people's work. This phenomenon has become a problem that needs to be solved urgently by people in this field. Utility Model Content

[0004] The purpose of the utility model is to provide an automatic arrangement and sorting device for LED lamp beads in view of the existing device, so as to solve the problems raised in the above-mentioned background technology.

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions: an automatic arrangement and sorting device for LED lamp beads, comprising a device shell, the back wall of the device shell is fixedly connected to a driving motor, the output shaft of the driving motor is fixedly connected to the driving shaft through a coupling, the outer wall of the driving shaft is fixedly connected to a movable plate, the outer walls of the movable plate are respectively provided with a first groove, a second groove and a third groove, the outer wall of the device shell is fixedly connected to a support frame, the top of the device shell is fixedly connected to a feed bin, and the bottom of the device shell is respectively fixedly connected to a first discharge pipe, a second discharge pipe and a third discharge pipe. By providing a device shell, a driving motor, a driving shaft, a movable plate, a first groove, a second groove, a third groove, a support frame, a feed bin, a first discharge pipe, a second discharge pipe and a third discharge pipe, it is convenient to automatically sort LED lamp beads of different sizes, and the overall structure is simple, which solves the problem of excessive cost caused by complex structure, and is conducive to reducing the cost of sorting LED lamp beads.

[0006] Furthermore, the movable plate forms a rotating structure with the device housing through the driving shaft, and a gap is provided between the outer wall of the movable plate and the inner wall of the device housing, so as to facilitate the rotation of the movable plate.

[0007] Furthermore, the sizes of the first groove, the second groove and the third groove are distributed in an incremental manner, and the first groove, the second groove and the third groove are all distributed at equal angles along the axial center line of the movable plate, which facilitates the sorting of LED lamp beads of different sizes.

[0008] Furthermore, the bottom of the feed bin penetrates the outer wall of the device shell, and the size of the feed bin is larger than the size of the third groove, which facilitates effective feeding.

[0009] Furthermore, the support frame has an "L"-shaped structure when viewed from the front, and two support frames are symmetrically distributed, which facilitates supporting the device housing.

[0010] Furthermore, the sizes of the first discharge pipe, the second discharge pipe and the third discharge pipe are distributed in an incremental manner, and the first discharge pipe and the third discharge pipe are distributed in an inclined manner in opposite directions, which facilitates the discharge of LED lamp beads of different sizes.

[0011] Compared with the prior art, the beneficial effects achieved by the utility model are: the utility model,

[0012] (1) By providing a device housing, a drive motor, a drive shaft, a movable plate, a first groove, a second groove, a third groove, a support frame, a feed bin, a first discharge pipe, a second discharge pipe and a third discharge pipe, it is convenient to automatically sort LED lamp beads of different sizes, and the overall structure is simple, which solves the problem of high cost caused by complex structure, and is conducive to reducing the cost of LED lamp bead sorting. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0014] Figure 1 It is a schematic diagram of the vertical section structure of the utility model;

[0015] Figure 2 It is a front cross-sectional schematic diagram of the utility model;

[0016] Figure 3 It is a back view schematic diagram of the utility model.

[0017] In the figure: 1. device housing; 2. driving motor; 3. driving shaft; 4. movable plate; 5. first groove; 6. second groove; 7. third groove; 8. support frame; 9. feed bin; 10. first discharge pipe; 11. second discharge pipe; 12. third discharge pipe. DETAILED DESCRIPTION

[0018] The following is a further non-limiting detailed description of the technical solution of the utility model in conjunction with the preferred embodiments and the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] See also Figure 1-3 The utility model provides a technical solution: an automatic arrangement and sorting device for LED lamp beads, comprising a device shell 1, a driving motor 2 is fixedly connected to the back wall of the device shell 1, the output shaft of the driving motor 2 is fixedly connected to the driving shaft 3 through a coupling, the outer wall of the driving shaft 3 is fixedly connected to a movable plate 4, the outer wall of the movable plate 4 is respectively provided with a first groove 5, a second groove 6 and a third groove 7, the outer wall of the device shell 1 is fixedly connected to a support frame 8, the top of the device shell 1 is fixedly connected to a feeding bin 9, and the bottom of the device shell 1 is respectively fixedly connected to a first discharge pipe 10, a second discharge pipe 11 and a third discharge pipe 12. By providing the device shell 1, the driving motor 2, the driving shaft 3, the movable plate 4, the first groove 5, the second groove 6, the third groove 7, the support frame 8, the feeding bin 9, the first discharge pipe 10, the second discharge pipe 11 and the third discharge pipe 12, it is convenient to automatically sort LED lamp beads of different sizes, and the overall structure is simple, which solves the problem of high cost caused by complex structure, and is conducive to reducing the cost of LED lamp bead sorting.

[0020] Furthermore, the movable plate 4 forms a rotating structure with the device housing 1 through the driving shaft 3 , and a gap is provided between the outer wall of the movable plate 4 and the inner wall of the device housing 1 , so as to facilitate the rotation of the movable plate 4 .

[0021] Furthermore, the sizes of the first groove 5, the second groove 6 and the third groove 7 are distributed in an incremental manner, and the first groove 5, the second groove 6 and the third groove 7 are all distributed at equal angles along the axial center line of the movable plate 4, which facilitates the sorting of LED lamp beads of different sizes.

[0022] Furthermore, the bottom of the feed bin 9 penetrates the outer wall of the device housing 1, and the size of the feed bin 9 is larger than the size of the third groove 7, which facilitates effective feeding.

[0023] Furthermore, the support frame 8 has an "L"-shaped structure when viewed from the front, and two support frames 8 are symmetrically distributed, which facilitates supporting the device housing 1.

[0024] Furthermore, the sizes of the first discharge pipe 10, the second discharge pipe 11 and the third discharge pipe 12 are distributed in an incremental manner, and the first discharge pipe 10 and the third discharge pipe 12 are distributed in an inclined manner in opposite directions, which facilitates the discharge of LED lamp beads of different sizes.

[0025] When in use, first start the drive motor 2 so that the drive motor 2 drives the movable plate 4 and the movable plate 4 through the drive shaft 3. Figure 2 The center rotates counterclockwise, and then the LED lamp beads waiting for screening in the feed bin 9 contact the first groove 5, the second groove 6 and the third groove 7 respectively. In this process, since the sizes of the first groove 5, the second groove 6 and the third groove 7 are distributed in an increasing clockwise manner, when the movable plate 4 rotates counterclockwise, the larger-sized LED lamp beads will not fall into the grooves smaller than their sizes, so that the LED lamp beads of different sizes are driven to rotate by the first groove 5, the second groove 6 and the third groove 7 respectively. When the first groove 5 is aligned with the first discharge pipe 10, or the second groove 6 is aligned with the second discharge pipe 11, or the third groove 7 is aligned with the third discharge pipe 12, the LED lamp beads of different sizes will be discharged through the corresponding discharge pipes, thereby realizing rapid sorting, and the overall structure is simple, which is conducive to reducing the sorting cost.

[0026] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0027] Finally, it should be pointed out that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit them. Although the utility model is described in detail with reference to the above embodiments, a person skilled in the art should understand that the technical solutions described in the above embodiments can still be modified, or some of the technical features can be replaced by equivalents, and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the utility model.

Claims

1. An automatic arrangement and sorting device for LED lamp beads, comprising a device housing (1), characterized in that: The back wall of the device housing (1) is fixedly connected to a driving motor (2), the output shaft of the driving motor (2) is fixedly connected to a driving shaft (3) via a coupling, the outer wall of the driving shaft (3) is fixedly connected to a movable plate (4), the outer wall of the movable plate (4) is respectively provided with a first groove (5), a second groove (6) and a third groove (7), the outer wall of the device housing (1) is fixedly connected to a supporting frame (8), the top of the device housing (1) is fixedly connected to a feeding bin (9), and the bottom of the device housing (1) is respectively fixedly connected to a first discharge pipe (10), a second discharge pipe (11) and a third discharge pipe (12).

2. The LED lamp bead automatic arrangement and sorting device according to claim 1, characterized in that: The movable plate (4) forms a rotating structure with the device housing (1) through the driving shaft (3), and a gap is provided between the outer wall of the movable plate (4) and the inner wall of the device housing (1).

3. The LED lamp bead automatic arrangement and sorting device according to claim 1, characterized in that: The sizes of the first groove (5), the second groove (6) and the third groove (7) are distributed in an increasing manner, and the first groove (5), the second groove (6) and the third groove (7) are all distributed at equal angles along the axial center line of the movable plate (4).

4. The LED lamp bead automatic arrangement and sorting device according to claim 1, characterized in that: The bottom of the feed bin (9) penetrates the outer wall of the device housing (1), and the size of the feed bin (9) is larger than the size of the third groove (7).

5. The LED lamp bead automatic arrangement and sorting device according to claim 1, characterized in that: The support frame (8) has an "L"-shaped structure when viewed from the front, and there are two support frames (8) symmetrically distributed.

6. The LED lamp bead automatic arrangement and sorting device according to claim 1, characterized in that: The sizes of the first discharge pipe (10), the second discharge pipe (11) and the third discharge pipe (12) are distributed in an increasing manner, and the first discharge pipe (10) and the third discharge pipe (12) are distributed in an inclined manner in opposite directions.