Vulcanization forming device with heat recovery function
By setting up a hollow rectangular frame made of brass around the heating plate of the vulcanization forming device, and using a water pump to circulate cold water to remove heat, the energy waste problem caused by the natural cooling of the electric heating plate after vulcanization forming is solved, and the thermal energy recovery and cooling effect is achieved .
Patent Information
- Application Number
- CN202420145781.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-22
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-01-22
AI Technical Summary
After the existing vulcanization molding device completes the vulcanization process, the electric heating plates naturally cool down, resulting in energy waste, failure to make full use of heat energy, and increasing the energy consumption of other processing processes.
A vulcanization forming device with heat recovery function was designed. By setting a hollow rectangular frame made of brass around the heating plate, and using a water pump to input cold water into the frame, taking away the excess heat when the vulcanization machine is not in operation, realizing heat recovery and cooling.
The heat energy of the vulcanizer is effectively utilized, the energy consumption of other processing processes is reduced, and the rapid cooling of the heating components of the vulcanizer is achieved.
Smart Images

Figure CN222346072U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of flat plate vulcanizing machine equipment, in particular to a vulcanizing molding device with a heat recovery function. Background Art
[0002] Vulcanization molding equipment is also called automatic tablet press, rubber vulcanizer, small tablet press and hot press molding machine. It is very suitable for mixing and processing of chemical raw materials such as polymers in the rubber and plastic industries and batching tests. Put plastic or rubber raw materials in the mold and sandwich them between the upper and lower heating plates. In order to shape the raw materials, pressure is applied under the heating plate to form the rubber plastic parts.
[0003] However, after the vulcanizer completes the vulcanization of rubber and plastic parts, the temperature of the electric heating plate is usually cooled slowly by natural cooling, which will cause energy waste. If the heat energy of the electric heating plate is recovered for other purposes, the heat energy of the vulcanizer can be fully utilized and the energy consumption of other processing processes can be reduced. Therefore, those skilled in the art hereby propose a vulcanization molding device with heat recovery function. Utility Model Content
[0004] The utility model aims to provide a vulcanization molding device with a heat recovery function to solve the shortcomings mentioned in the background technology.
[0005] To achieve this purpose, the utility model adopts the following technical solutions:
[0006] A vulcanization molding device with heat recovery function, comprising a flat vulcanizing machine erected on the ground, and a heat recovery component arranged on the back of the flat vulcanizing machine;
[0007] The plate vulcanizer includes a base, guide rails fixed at the four corners of the top surface of the base, and a hydraulic device mounted on the top of the guide rails, and a movable seat that moves up and down along the guide rails is connected to the hydraulic output shaft of the hydraulic device, wherein a heating plate is arranged on the side of the movable seat and the base that are close to each other;
[0008] The heat recovery component includes a water tank and a water pump, and two hollow rectangular frames sleeved on the outer ring surface of the heating plate, and water outlet pipes and water return pipes are arranged between the hollow rectangular frames and the water tank and the water pump.
[0009] As a preferred solution of the vulcanization molding device with heat recovery function, the interior of the hollow rectangular frame is hollow, and the material of the hollow rectangular frame is brass, which is used to transfer the heat of the heating plate to the aqueous solution in its inner cavity.
[0010] As a preferred solution for a vulcanization molding device with a heat recovery function, the water outlet pipe fitting includes a water inlet pipe connected to the water outlet port of a water pump through a pipe joint, and a water inlet bellows passing through the left sides of the upper and lower hollow rectangular frames, and the end where the water inlet bellows converge and the end of the water inlet pipe away from the water pump are connected by a three-way pipe.
[0011] As a preferred solution for a vulcanization molding device with a heat recovery function, the return water pipe includes a water outlet corrugated pipe that passes through the right sides of the upper and lower hollow rectangular frames, and a return water pipe that passes through the top of the water tank, and the end of the return water pipe away from the water tank is connected to the end where the water outlet corrugated pipe converges through a three-way pipe.
[0012] As a preferred solution for the vulcanization molding device with heat recovery function, the water pumping end of the water pump penetrates into the interior of the water tank through a water pipe, and circular holes for supply and return pipes and water pipes to penetrate are respectively opened on the top and right side of the water tank.
[0013] As a preferred solution for the vulcanization molding device with heat recovery function, a faucet for hot water inside the water tank to flow out is arranged on the right surface of the water tank.
[0014] As a preferred solution of the vulcanization molding device with heat recovery function, the four inner corners of the movable seat are all provided with bearings that slide in cooperation with the guide rail.
[0015] As a preferred solution of the vulcanization molding device with heat recovery function, an electric control box is arranged on the side wall surface of the base for controlling the overall operation of the flat plate vulcanizer.
[0016] Beneficial effects of the utility model:
[0017] The utility model arranges a brass frame around the heating plate of the flat plate vulcanizer, and allows a water pump to input cold water in a water tank into the inner cavity of the frame through a water pipe. After the vulcanizer pressurizes and heats the workpiece to form it, the water inside the frame will circulate and take away the excess heat when the vulcanizer is not in operation, thereby achieving the heat energy recovery effect of the heating components on the vulcanizer and having the effect of cooling the vulcanizer. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for use in the embodiments of the present utility model. Obviously, the drawings described below are only some embodiments of the present utility model, and for ordinary technicians in this field, other drawings can also be obtained based on these drawings without creative work.
[0019] Figure 1It is a schematic diagram of the overall structure of the vulcanization molding device with heat recovery function described in the utility model.
[0020] Figure 2 It is a structural schematic diagram of the flat plate vulcanizing machine described in the utility model.
[0021] Figure 3 It is a partial cutaway schematic diagram of the heat recovery component described in the utility model.
[0022] In the figure:
[0023] 1. Flat plate vulcanizing machine; 11. Base; 12. Electric control box; 13. Hydraulic facilities; 14. Guide rails; 15. Movable seat; 16. Heating plate;
[0024] 2. Heat recovery component; 21. Water tank; 22. Water pump; 23. Water inlet pipe; 24. Water inlet bellows; 25. Hollow rectangular frame; 26. Tee pipe; 27. Water outlet bellows; 28. Return pipe. DETAILED DESCRIPTION
[0025] The technical solution of the utility model is further explained below with reference to the accompanying drawings and through specific implementation methods.
[0026] Among them, the drawings are only used for illustrative explanations, and they only represent schematic diagrams rather than actual pictures, and should not be understood as limitations on this patent; in order to better illustrate the embodiments of the utility model, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted.
[0027] The same or similar numbers in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "inner", "outer", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the terms describing the position relationship in the drawings are only used for illustrative purposes and cannot be understood as a limitation on this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.
[0028] In the description of the present invention, unless otherwise clearly specified and limited, if the term "connection" or the like appears to indicate the connection relationship between components, the term should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two components or the interaction relationship between two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0029] like Figures 1 to 3 As shown, the utility model provides a vulcanization molding device with a heat recovery function, comprising a flat vulcanizer 1 erected on the ground and a heat recovery component 2 arranged at the back of the flat vulcanizer 1;
[0030] The plate vulcanizer 1 includes a base 11, guide rails 14 fixed at the four corners of the top surface of the base 11, and a hydraulic facility 13 mounted on the top of the guide rails 14, and a movable seat 15 that moves up and down along the guide rails 14 is connected to the hydraulic output shaft of the hydraulic facility 13, wherein a heating plate 16 is provided on the side of the movable seat 15 and the base 11 that are close to each other.
[0031] The heat recovery assembly 2 includes a water tank 21 and a water pump 22, and two hollow rectangular frames 25 sleeved on the outer surface of the heating plate 16, and a water outlet pipe and a water return pipe are arranged between the hollow rectangular frame 25, the water tank 21 and the water pump 22. The inside of the hollow rectangular frame 25 is hollow, and the material of the hollow rectangular frame 25 is brass, which is used to transfer the heat of the heating plate 16 to the aqueous solution in its inner cavity.
[0032] The water outlet pipe includes a water inlet pipe 23 connected to the water outlet port of the water pump 22 through a pipe joint, a water inlet bellows 24 penetrating the left side of the upper and lower hollow rectangular frames 25, and the end of the water inlet bellows 24 converging with each other and the end of the water inlet pipe 23 away from the water pump 22 are connected through a tee pipe 26. The water return pipe includes a water outlet bellows 27 penetrating the right side of the upper and lower hollow rectangular frames 25, and a water return pipe 28 penetrating from the top of the water tank 21, and the end of the water return pipe 28 away from the water tank 21 and the end of the water outlet bellows 27 converging with each other are connected through a tee pipe 26.
[0033] The water pump 22 is connected to the water tank 21 through a water pipe, and the top and right side of the water tank 21 are provided with circular holes for the return pipe 28 and the water pipe to pass through. A faucet is provided on the right side surface of the water tank 21 for the hot water in the water tank 21 to flow out. The four corners of the movable seat 15 are provided with bearings that slide with the guide rail 14. An electric control box 12 is provided on the side wall surface of the base 11 to control the overall operation of the plate vulcanizer 1.
[0034] According to the preferred technical solution provided above, the workflow of the solution is described as follows:
[0035] Under the setting of the electric control box 12, after the heating plate 16 is set to vulcanize the rubber workpiece, the water pump 22 starts to drive the water in the water tank 21 to circulate slowly. Therefore, when the heating plate 16 on the movable seat 15 and the base 11 gradually heats up to the vulcanization operation temperature and the workpiece is vulcanized, the water in the hollow rectangular frame 25 does not circulate, so as not to affect the normal vulcanization operation.
[0036] After the heating plate 16 completes the vulcanization of the rubber workpiece, the heating plate 16 is in a non-operating state, but its temperature will be transferred to the water inside the hollow rectangular frame 25 through the hollow rectangular frame 25, and the water pump 22 will draw water from the water tank 21, and inject cold water into the hollow rectangular frame 25 through the water inlet pipe 23 and the water inlet bellows 24. While the water inside the hollow rectangular frame 25 takes away the temperature, the water will also flow back into the water tank 21 from the water outlet bellows 27 and the water return pipe 28. Under the action of multiple cycles, the water inside the water tank 21 is heated, and the hot water can be used in other operations of industrial production.
[0037] It should be noted that the above specific implementations are only preferred embodiments of the present invention and the technical principles used. Those skilled in the art should understand that various modifications, equivalent substitutions, changes, etc. can be made to the present invention. However, as long as these changes do not deviate from the spirit of the present invention, they should be within the scope of protection of the present invention. In addition, some terms used in the specification and claims of this application are not restrictive, but are only for the convenience of description.
Claims
1. A vulcanization molding device with heat recovery function, characterized in that: include: A flat plate vulcanizing machine (1) erected on the ground, and a heat recovery assembly (2) arranged on the back of the flat plate vulcanizing machine (1); The plate vulcanizer (1) comprises a base (11), guide rails (14) fixed at four corners of the top surface of the base (11), and a hydraulic device (13) mounted on the top of the guide rail (14), wherein a movable seat (15) movable up and down along the guide rail (14) is connected to the hydraulic output shaft of the hydraulic device (13), wherein a heating plate (16) is provided on the surface of the movable seat (15) and the base (11) close to each other; The heat recovery component (2) comprises a water tank (21) and a water pump (22), and two hollow rectangular frames (25) sleeved on the outer surface of the heating plate (16), and a water outlet pipe and a water return pipe are arranged between the hollow rectangular frames (25) and the water tank (21) and the water pump (22).
2. The vulcanization molding device with heat recovery function according to claim 1, characterized in that: The interior of the hollow rectangular frame (25) is hollow, and the material of the hollow rectangular frame (25) is brass, and is used to transfer the heat of the heating plate (16) to the aqueous solution in its inner cavity.
3. The vulcanization molding device with heat recovery function according to claim 1, characterized in that: The water outlet pipe comprises a water inlet pipe (23) connected to the water outlet port of the water pump (22) via a pipe joint, and a water inlet corrugated pipe (24) penetrating the left sides of the upper and lower hollow rectangular frames (25), and a converging end of the water inlet corrugated pipe (24) and an end of the water inlet pipe (23) away from the water pump (22) are connected via a three-way pipe (26).
4. The vulcanization molding device with heat recovery function according to claim 1, characterized in that: The water return pipe comprises a water outlet corrugated pipe (27) penetrating the right sides of the two upper and lower hollow rectangular frames (25), and a water return pipe (28) penetrating the top of the water tank (21), and the end of the water return pipe (28) away from the water tank (21) and the end where the water outlet corrugated pipe (27) converge are connected by a three-way pipe (26).
5. The vulcanization molding device with heat recovery function according to claim 1, characterized in that: The water pump end of the water pump (22) penetrates into the interior of the water tank (21) through a water pipe, and the top and right side of the water tank (21) are respectively provided with circular holes for the water supply and return pipes (28) and the water pipes to penetrate.
6. The vulcanization molding device with heat recovery function according to claim 1, characterized in that: A faucet for hot water in the water tank (21) to flow out is provided on the right side surface of the water tank (21).
7. The vulcanization molding device with heat recovery function according to claim 1, characterized in that: The movable seat (15) is provided with bearings at the four inner corners thereof for slidingly cooperating with the guide rail (14).
8. The vulcanization molding device with heat recovery function according to claim 1, characterized in that: An electric control box (12) is arranged on the side wall surface of the base (11) for controlling the overall operation of the flat plate vulcanizing machine (1).