Device for pyrolyzing and carbonizing waste tires through electromagnetic induction heating
By designing a sliding cleaning ring and a purifier in the electromagnetic induction heating device, the problems of uneven heating and residue accumulation were solved, achieving efficient carbonization of waste tires and stable operation of the equipment, while reducing environmental pollution.
Patent Information
- Application Number
- CN202420839951.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-04-23
AI Technical Summary
Existing electromagnetic induction heating waste tire pyrolysis carbonization devices suffer from uneven heating, accumulation of residues on the surface of the heating rollers, and poor equipment stability, resulting in low carbonization efficiency and frequent equipment shutdowns.
Employing electromagnetic induction heating technology, the design incorporates a sliding connection cleaning ring on the outer cylinder of the heating roller, equipped with a purifier and heat dissipation pipe, and features moving wheels and limit tracks to ensure uniform heating, clean roller surface residues, treat polluted gases, and improve equipment stability and flexibility.
It achieves efficient and uniform pyrolysis and carbonization of waste tires, ensuring continuous and stable operation of the equipment, reducing environmental pollution, and improving production efficiency and equipment applicability.
Smart Images
Figure CN222348950U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pyrolysis carbonization devices, in particular to an electromagnetic induction heating pyrolysis carbonization device for waste tires. Background Art
[0002] Electromagnetic induction heating technology has been widely used in the field of waste treatment, especially in the pyrolysis and carbonization process of waste tires. Its fast and efficient heating characteristics provide strong support for the resource conversion of waste. However, there are some problems with the existing electromagnetic induction heating pyrolysis and carbonization devices for waste tires.
[0003] First, the existing device has uneven heating during the heating process, resulting in low carbonization efficiency of some waste tires and failure to fully realize resource conversion. Second, since residues easily accumulate on the surface of the heating roller, the heating effect is reduced and even the stable operation of the equipment is affected, requiring frequent shutdowns for cleaning, which reduces the continuous production efficiency of the equipment.
[0004] In view of the above problems, in order to improve the carbonization efficiency of waste tires and ensure the stable operation of the equipment, we propose an electromagnetic induction heating waste tire pyrolysis carbonization device. Utility Model Content
[0005] The utility model mainly solves the above-mentioned existing technical problems and provides an electromagnetic induction heating pyrolysis carbonization device for waste tires.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an electromagnetic induction heating waste tire pyrolysis carbonization device, including a carbonization box, a feeding drum device is arranged at the front end of the carbonization box, a pyrolysis carbonization component connected to the feeding drum device is arranged inside the carbonization box, the pyrolysis carbonization component includes a plurality of groups of heating rollers arranged in parallel, a cleaning ring is slidably connected to the outer cylinder of each heating roller, a pull rod sleeve assembly is arranged outside the carbonization box, and one end of the pull rod sleeve assembly located inside the carbonization box is connected to the corresponding cleaning ring.
[0007] Preferably, the heating roller comprises a heating roller body with a hollow interior and a connecting column with a central axis inside the heating roller body, and a magnetic induction coil is spirally wound on the outer cylinder of the connecting column.
[0008] Preferably, the cleaning ring comprises two groups of cleaning tubes and a sliding ring connected between the two groups of cleaning tubes, the inner ring of the sliding ring is provided with a sliding groove, and the interior of the sliding groove is movably connected with a ball that slides on the outer cylindrical surface of the heating roller body.
[0009] Preferably, the feed barrel device comprises a feed port and a sealing cover movably connected up and down at an opening outside the feed port.
[0010] Preferably, the feed barrel device further comprises two sets of limiting rails located inside the feed port, and a plurality of guide wheels are arranged inside the groove of each limiting rail.
[0011] Preferably, a purifier device and a heat dissipation pipe are provided on the top of the carbonization box, one end of the heat dissipation pipe is connected to the interior of the carbonization box, and the other end of the heat dissipation pipe is connected to the interior of the purifier device.
[0012] Preferably, moving wheels are provided on both sides of the carbonization box.
[0013] Beneficial Effects
[0014] The utility model provides an electromagnetic induction heating pyrolysis carbonization device for waste tires.
[0015] Beneficial effects:
[0016] (1) This is an electromagnetic induction heating waste tire pyrolysis carbonization device. The device uses electromagnetic induction heating technology to rapidly heat up multiple groups of heating rollers in the pyrolysis carbonization assembly connected to the feed barrel device inside the carbonization box, thereby achieving efficient pyrolysis carbonization of waste tires. The design of the heating rollers ensures uniform heating, thereby improving the carbonization efficiency, so that waste tires can be quickly and thoroughly converted into carbides.
[0017] (2) In the electromagnetic induction heating waste tire pyrolysis carbonization device, a cleaning ring is slidably connected to the outer cylinder of each heating roller in the pyrolysis carbonization assembly. These cleaning rings are automatically started after each round of waste tire pyrolysis carbonization to clean the surface of the heating roller back and forth. This design ensures the cleanliness of the surface of the heating roller and prevents the accumulation of residues, thereby avoiding the impact on the next round of waste tire pyrolysis carbonization and ensuring the continuous and stable operation of the equipment.
[0018] (3) The electromagnetic induction heating waste tire pyrolysis carbonization device has a purifier device and a heat dissipation pipe on the top of the carbonization box. The generated smoke is filtered through the purifier device and then discharged from the heat dissipation pipe to achieve the treatment of the discharged polluted gas. This effectively reduces the pollution to the environment and protects the cleanliness and ecological balance of the surrounding environment.
[0019] (4) The electromagnetic induction heating waste tire pyrolysis carbonization device has two sets of limit rails and guide wheels designed in the feed barrel device, which can prevent the old tires from colliding during the transportation process and ensure that the old tires are transported to the carbonization box in an orderly and stable manner. This design ensures the stable operation and production efficiency of the equipment.
[0020] (5) The electromagnetic induction heating waste tire pyrolysis carbonization device has movable wheels on both sides of the carbonization box. The solid metal wheels make the device have good mobility and are convenient for position adjustment and movement in the workplace. This improves the flexibility and applicability of the device, making it easier to deploy and use in different places. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the implementation or the prior art description. Obviously, the drawings in the following description are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.
[0022] The structures, proportions, sizes, etc. illustrated in this specification are only used to match the contents disclosed in the specification so as to facilitate understanding and reading by persons familiar with the technology. They are not used to limit the conditions under which the present invention can be implemented, and therefore have no substantial technical significance. Any structural modification, change in proportion or adjustment of size shall still fall within the scope of the technical contents disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.
[0023] Figure 1 It is a three-dimensional schematic diagram of the pyrolysis carbonization device of the utility model;
[0024] Figure 2 This is a front view of the pyrolysis carbonization device of the utility model;
[0025] Figure 3 It is a partial enlarged schematic diagram of the pyrolysis carbonization component of the utility model;
[0026] Figure 4 It is a three-dimensional schematic diagram of the cleaning ring of the utility model;
[0027] Figure 5 It is a schematic diagram of the interior of a tire pyrolysis carbonization device of the utility model.
[0028] Legend:
[0029] 1. Carbonization box; 2. Heating roller body; 201. Connecting column; 202. Magnetic induction coil; 3. Cleaning tube; 301. Sliding ring; 302. Slide groove; 303. Ball; 4. Feeding port; 401. Sealing cover; 402. Limiting track; 403. Guide wheel; 5. Purifier device; 6. Heat dissipation tube; 7. Moving wheel. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0031] Embodiment: An electromagnetic induction heating waste tire pyrolysis carbonization device, such as Figure 1 - Figure 5 As shown,
[0032] It includes a carbonization box 1, a feeding drum device is arranged at the front end of the carbonization box 1, a pyrolysis carbonization component connected to the feeding drum device is arranged inside the carbonization box 1, the pyrolysis carbonization component includes a plurality of groups of heating rollers arranged in parallel, a cleaning ring is slidably connected to the outer cylinder of each heating roller, a pull rod sleeve component is arranged outside the carbonization box 1, and one end of the pull rod sleeve component located inside the carbonization box 1 is connected to the corresponding cleaning ring.
[0033] Furthermore, the heating roller comprises a heating roller body 2 which is hollow inside and a connecting column 201 of the central axis inside the heating roller body 2 , and a magnetic induction coil 202 is spirally wound on the outer cylinder of the connecting column 201 .
[0034] Furthermore, the cleaning ring includes two groups of cleaning tubes 3 and a sliding ring 301 connecting the two groups of cleaning tubes 3. The inner ring of the sliding ring 301 is provided with a sliding groove 302. The interior of the sliding groove 302 is movably connected with a ball 303 sliding on the outer cylindrical surface of the heating roller body 2.
[0035] Furthermore, the feed barrel device includes a feed port 4 and a sealing cover 401 movably connected up and down at the outer opening of the feed port 4. When the old tire is heated and melted inside the carbonization box 1, the opening of the feed port 4 is sealed by flipping the sealing cover 401 downward.
[0036] Furthermore, the feed barrel device also includes two sets of limiting rails 402 located on the inner side of the feed port 4, and multiple sets of guide wheels 403 are arranged inside the groove of each limiting rail 402 to prevent the old tires from colliding during the process of being transported to the carbonization box 1. In order to allow the old tires to be transported to the carbonization box 1 in an orderly and smooth manner, a limiting rail 402 and guide wheels 403 on the limiting rail 402 are arranged in the internal channel of the feed port 4 to assist in directional rolling of the outer sides of the tire.
[0037] Furthermore, a purifier device 5 and a heat dissipation pipe 6 are provided on the top of the carbonization box 1, one end of the heat dissipation pipe 6 is connected to the interior of the carbonization box 1, and the other end of the heat dissipation pipe 6 is connected to the interior of the purifier device 5. By providing a purifier device 5 and a heat dissipation pipe 6 that cooperate with each other at the upper end of the exterior of the carbonization box 1, the thick smoke generated by the hot melt treatment inside the carbonization box 1 can be filtered through the purifier device 5 and then discharged from the heat dissipation pipe 6, thereby filtering the discharged polluted gas.
[0038] Moving wheels 7 are arranged on both sides of the carbonization box 1. The moving wheels 7 are solid metal wheels, which provide convenient movement for the equipment.
[0039] The working principle of the utility model: a pyrolysis carbonization component connected to a feeding barrel device is arranged inside the carbonization box 1, the pyrolysis carbonization component includes a plurality of groups of heating rollers arranged in parallel, each heating roller is slidably connected to a cleaning ring on its outer cylinder, a pull rod sleeve component is arranged outside the carbonization box 1, and one end of the pull rod sleeve component located inside the carbonization box 1 is connected to a corresponding cleaning ring, and each time a round of old tires is dissolved through the cleaning ring, the cleaning ring is started to clean the surfaces of the plurality of heating rollers back and forth, and the melted residues of the tires are cleaned from the surfaces of the plurality of heating rollers to avoid affecting the hot melt treatment of the next round of old tires.
[0040] Efficient pyrolysis carbonization: This device uses electromagnetic induction heating technology to rapidly heat up the multiple groups of heating rollers in the pyrolysis carbonization assembly connected to the feed barrel device inside the carbonization box, achieving efficient pyrolysis carbonization of waste tires. The design of the heating rollers ensures uniform heating, thereby improving the carbonization efficiency, allowing waste tires to be quickly and thoroughly converted into carbides.
[0041] Clean and efficient: Each heating roller in the pyrolysis carbonization assembly is slidably connected to a cleaning ring on its outer cylinder. These cleaning rings automatically start after each round of pyrolysis carbonization of waste tires to clean the surface of the heating roller back and forth. This design ensures the cleanliness of the surface of the heating roller and prevents the accumulation of residues, thereby avoiding the impact on the next round of pyrolysis carbonization of waste tires and ensuring the continuous and stable operation of the equipment.
[0042] Pollutant treatment: A purifier device and a heat pipe are installed on the top of the carbonization box. The generated smoke is filtered through the purifier device and then discharged from the heat pipe to achieve the treatment of the discharged polluted gas. This effectively reduces the pollution to the environment and protects the cleanliness and ecological balance of the surrounding environment.
[0043] Smooth conveying: The feed barrel device is designed with two sets of limit rails and guide wheels to prevent the old tires from colliding during the conveying process, ensuring the orderly and smooth conveying of the old tires to the carbonization box. This design ensures the stable operation and production efficiency of the equipment.
[0044] Easy to move: There are mobile wheels on both sides of the carbonization box. The solid metal wheels make the equipment have good mobility and convenient for position adjustment and movement in the workplace. This improves the flexibility and applicability of the equipment, making it easier to deploy and use in different places.
[0045] The device uses electromagnetic induction heating technology to efficiently pyrolyze and carbonize waste tires. It is also equipped with cleaning devices and pollutant treatment facilities to ensure the continuous and stable pyrolysis process and reduce pollution to the environment. The design of the feed barrel device and the moving wheel ensures the smooth transportation of waste tires and the flexible movement of the equipment, making the entire device efficient, clean and stable.
[0046] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. An electromagnetic induction heating waste tire pyrolysis carbonization device, comprising a carbonization box (1), characterized in that: A feeding barrel device is arranged at the front end of the carbonization box (1), and a pyrolysis carbonization assembly connected to the feeding barrel device is arranged inside the carbonization box (1). The pyrolysis carbonization assembly includes a plurality of sets of heating rollers arranged in parallel, and a cleaning ring is slidably connected to the outer cylinder of each heating roller. A pull rod sleeve assembly is arranged outside the carbonization box (1), and one end of the pull rod sleeve assembly located inside the carbonization box (1) is connected to the corresponding cleaning ring.
2. The electromagnetic induction heating waste tire pyrolysis carbonization device according to claim 1 is characterized by: The heating roller comprises a heating roller body (2) with a hollow interior and a connecting column (201) on the central axis of the heating roller body (2), and a magnetic induction coil (202) is spirally wound on the outer cylinder of the connecting column (201).
3. The electromagnetic induction heating waste tire pyrolysis carbonization device according to claim 1 is characterized by: The cleaning ring comprises two groups of cleaning tubes (3) and a sliding ring (301) connecting the two groups of cleaning tubes (3); the inner ring of the sliding ring (301) is provided with a sliding groove (302); the interior of the sliding groove (302) is movably connected with a ball (303) sliding on the outer cylindrical surface of the heating roller body (2).
4. The electromagnetic induction heating pyrolysis carbonization device for waste tires according to claim 1 is characterized in that: The feed barrel device comprises a feed port (4) and a sealing cover (401) movably connected up and down at an opening outside the feed port (4).
5. The electromagnetic induction heating pyrolysis carbonization device for waste tires according to claim 1 is characterized by: The feed barrel device further comprises two sets of limiting rails (402) located inside the feed port (4), and a plurality of guide wheels (403) are arranged inside the groove of each limiting rail (402).
6. The electromagnetic induction heating waste tire pyrolysis carbonization device according to claim 1 is characterized by: A purifier device (5) and a heat dissipation pipe (6) are arranged on the top of the carbonization box (1); one end of the heat dissipation pipe (6) is connected to the interior of the carbonization box (1), and the other end of the heat dissipation pipe (6) is connected to the interior of the purifier device (5).
7. The electromagnetic induction heating waste tire pyrolysis carbonization device according to claim 1 is characterized by: Moving wheels (7) are arranged on both sides of the carbonization box (1).