Photovoltaic aluminum profile flatness detection device

Abstract

The utility model discloses a photovoltaic aluminum profile flatness detection device, and relates to the technical field of aluminum profile detection. The photovoltaic aluminum profile flatness detection device comprises a working table, a detection table is fixedly connected to the outer wall of the working table, an aluminum profile is placed on the outer wall of the top of the detection table, overturning devices of the aluminum profile are symmetrically arranged on the two sides of the working table, and front-back adjusting devices are fixedly connected to the outer walls of the two sides of the working table. A left-right adjusting device is arranged above the workbench and connected with a front-back adjusting device, and the front-back adjusting device comprises a second sliding rail. Through cooperative work of the front-back adjusting device, the left-right adjusting device and the overturning device, automatic clamping, overturning and flatness detection of aluminum profiles are achieved, manual operation is remarkably reduced, the detection efficiency is improved, the device can adapt to the aluminum profiles of different specifications, and the universality of the device is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum profile detection, in particular to a photovoltaic aluminum profile flatness detection device. Background Art

[0002] Photovoltaic aluminum profiles are mainly used to build the support structure of solar photovoltaic power stations. Flatness, as an important performance indicator of photovoltaic aluminum profiles, directly affects the installation quality and operating efficiency of photovoltaic power stations. It is a key step to ensure the construction quality and operational stability of photovoltaic power stations.

[0003] After searching, a Chinese patent with authorization announcement number CN218297116U discloses an aluminum profile flatness detection device, including a workbench, support beams are provided on both sides above the workbench, the two support beams are fixedly connected by a cross beam, two symmetrical support plates are provided on one side of the cross beam, a motor is provided on the side of one support plate away from the workbench, the motor rotating shaft passes through the support plate and is fixedly connected to a threaded rod, and a movable block is provided on the threaded rod.

[0004] Although the above scheme realizes the detection of the flatness of aluminum profiles, there are still problems such as inconvenient adjustment of the front and rear positions of aluminum profiles of different lengths, complicated operation and low efficiency when detecting aluminum profiles of different lengths, which is not conducive to use. Utility Model Content

[0005] The purpose of the utility model is to provide a photovoltaic aluminum profile flatness detection device to solve the technical problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a photovoltaic aluminum profile flatness detection device, comprising a workbench, the outer wall of the workbench is fixedly connected to the detection platform, the top outer wall of the detection platform is placed with an aluminum profile, both sides of the workbench are symmetrically provided with aluminum profile flipping devices, both sides of the workbench outer walls are fixedly connected with front and rear adjustment devices, and the top of the workbench is provided with a left and right adjustment device, and the left and right adjustment device is connected to the front and rear adjustment device;

[0007] The front-rear adjustment device comprises a slide rail 2, the outer wall of the slide rail 2 is fixedly connected to the outer wall of the workbench, the inner wall of the slide rail 2 is rotatably connected to a screw rod 1, a motor 3 is fixedly connected to the outer wall of one side of the slide rail 2, the output shaft of the motor 3 is fixedly connected to one end of the screw rod 1, the inner wall of the slide rail 2 is slidably connected to a moving block, and the inner wall of the moving block is threadedly connected to the outer wall of the screw rod 1;

[0008] The left and right adjustment device includes a bracket, the inner wall of the bracket is rotatably connected to a screw rod 2, the outer wall of one side of the bracket is fixedly connected to a motor 4 connected to one end of the screw rod 2, the outer wall of the screw rod 2 is threadedly connected to a slider, the outer wall of the bracket is provided with a slide groove, the outer wall of the slider is slidably connected to the inner wall of the slide groove, and the outer wall of the slider is installed with a laser scanning device.

[0009] Preferably, the flipping device includes a mounting plate, an outer wall of one side of the mounting plate is rotatably connected to a slide rail 1, an outer wall of one side of the mounting plate is fixedly connected to a motor 1, an output shaft of the motor 1 is fixedly connected to the outer wall of the slide rail 1, an inner wall of the slide rail 1 is rotatably connected to a bidirectional screw rod, an outer wall of one side of the slide rail 1 is fixedly connected to a motor 2 connected to one end of the bidirectional screw rod, an inner wall of the slide rail 1 is slidably connected to an adjusting block, the inner wall of the adjusting block is threadedly connected to the outer wall of the bidirectional screw rod, the adjusting blocks are symmetrically arranged on the inner wall of the slide rail 1, the contact threads of the two adjusting blocks are in opposite directions, and a splint is fixedly connected to an outer wall of one side of the adjusting block.

[0010] Preferably, the flipping device includes a limit rod, the inner wall of the mounting plate is slidably connected to the outer wall of the limit rod, the outer wall of the limit rod is fixedly connected to a connecting rod, and the limit rod is fixedly connected to the bottom outer wall of the detection platform through the connecting rod.

[0011] Preferably, an electric push rod is fixedly connected to the bottom outer wall of the detection platform, and one end of the electric push rod is fixedly connected to the outer wall of one side of the mounting plate.

[0012] Preferably, the front-rear adjustment devices are symmetrically arranged on both sides of the workbench, and the outer wall of the bracket is fixedly connected to the outer wall of one side of the moving block.

[0013] Preferably, a data processor is fixedly connected to an outer wall of one side of the workbench, and the laser scanning device is electrically connected to the data processor.

[0014] Compared with the related art, the photovoltaic aluminum profile flatness detection device provided by the utility model has the following beneficial effects:

[0015] 1. The utility model provides a photovoltaic aluminum profile flatness detection device, which realizes automatic clamping, flipping and flatness detection of aluminum profiles, significantly reduces manual operations, and improves detection efficiency. Through the coordinated work of the front and rear adjustment devices and the left and right adjustment devices, the laser scanning device can be easily moved to different positions of the aluminum profile to achieve all-round detection, so that the device can adapt to aluminum profiles of different specifications, thereby improving the versatility of the device.

[0016] 2. The utility model provides a photovoltaic aluminum profile flatness detection device. The design of the flipping device makes the flipping of the aluminum profile simple and efficient. Through the coordinated use of motors, electric push rods and other structures, the aluminum profile can be quickly flipped, which is convenient for double-sided flatness detection, avoids the tedious manual flipping, and further improves the detection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0018] Figure 2 It is a schematic diagram of the cutaway structure of the utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the turning device of the utility model;

[0020] Figure 4 It is a side view structural diagram of the turning device of the utility model;

[0021] Figure 5 It is a schematic diagram of the structure of the regulating device of the utility model.

[0022] In the figure: 1. workbench; 2. testing table; 3. aluminum profile; 4. turning device; 401. limit rod; 402. mounting plate; 403. slide rail 1; 404. motor 1; 405. bidirectional screw rod; 406. motor 2; 407. adjustment block; 408. clamping plate; 409. electric push rod; 5. front and rear adjustment device; 501. slide rail 2; 502. screw rod 1; 503. motor 3; 504. moving block; 6. left and right adjustment device; 601. bracket; 602. screw rod 2; 603. motor 4; 604. slide slot; 605. slider; 7. laser scanning device; 8. data processor. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0024] Embodiment 1:

[0025] See also Figure 1-Figure 2 and Figure 5The utility model provides a technical solution: a photovoltaic aluminum profile flatness detection device, comprising a workbench 1, a detection platform 2 is fixedly connected to the outer wall of the workbench 1, an aluminum profile 3 is placed on the top outer wall of the detection platform 2, and a turning device 4 for the aluminum profile 3 is symmetrically arranged on both sides of the workbench 1, and both sides of the outer walls of the workbench 1 are fixedly connected to front and rear adjustment devices 5, and a left and right adjustment device 6 is arranged above the workbench 1, and the left and right adjustment device 6 is connected to the front and rear adjustment device 5;

[0026] The front-rear adjustment device 5 includes a second slide rail 501, the outer wall of the second slide rail 501 is fixedly connected to the outer wall of the workbench 1, the inner wall of the second slide rail 501 is rotatably connected to a screw rod 502, a motor 3 503 is fixedly connected to the outer wall of one side of the second slide rail 501, the output shaft of the motor 3 503 is fixedly connected to one end of the screw rod 1 502, the inner wall of the second slide rail 501 is slidably connected to a moving block 504, and the inner wall of the moving block 504 is threadedly connected to the outer wall of the screw rod 1 502;

[0027] The left and right adjustment device 6 includes a bracket 601, the inner wall of the bracket 601 is rotatably connected to a screw rod 602, the outer wall of one side of the bracket 601 is fixedly connected to a motor 603 connected to one end of the screw rod 602, the outer wall of the screw rod 602 is threadedly connected to a slider 605, the outer wall of the bracket 601 is provided with a slide groove 604, the outer wall of the slider 605 is slidably connected to the inner wall of the slide groove 604, and the outer wall of the slider 605 is installed with a laser scanning device 7.

[0028] The front and rear adjustment devices 5 are symmetrically arranged on both sides of the workbench 1, and the outer wall of the bracket 601 is fixedly connected to the outer wall of one side of the moving block 504;

[0029] A data processor 8 is fixedly connected to an outer wall of one side of the workbench 1 , and the laser scanning device 7 is electrically connected to the data processor 8 .

[0030] In this embodiment, when the aluminum profile 3 needs to be inspected, it is placed above the workbench 1, and the laser scanning device 7 is turned on (the laser scanner uses a laser beam to scan the surface of the photovoltaic aluminum profile, and by measuring the reflection time and angle of the laser beam, the three-dimensional morphology data of the profile surface can be accurately obtained. By processing and analyzing these data, the flatness of the aluminum profile can be evaluated), and the detected data will be transmitted to the data processor 8 for processing and analysis, so as to obtain the flatness information of the aluminum profile 3.

[0031] Start motor three 503, drive screw rod one 502 to rotate, and the moving block 504 will slide along the inner wall of slide rail two 501. The sliding of the moving block 504 will drive the left and right adjustment device 6 to move accordingly, thereby causing the laser scanning device 7 to move forward and backward; start motor four 603, drive screw rod two 602 to rotate, and the slider 605 will move left and right along the direction of the slide groove 604. The laser scanning device 7 installed on the slider 605 will move accordingly to scan and detect different positions of the aluminum profile 3.

[0032] Embodiment 2:

[0033] This embodiment is a further optimization of the first embodiment. Based on the first embodiment, Figure 1-Figure 4 As shown, the flipping device 4 includes a mounting plate 402, an outer wall of one side of the mounting plate 402 is rotatably connected to a slide rail 403, an outer wall of one side of the mounting plate 402 is fixedly connected to a motor 404, an output shaft of the motor 404 is fixedly connected to the outer wall of the slide rail 403, an inner wall of the slide rail 403 is rotatably connected to a bidirectional screw rod 405, an outer wall of one side of the slide rail 403 is fixedly connected to a motor 2 406 connected to one end of the bidirectional screw rod 405, an inner wall of the slide rail 403 is slidably connected to an adjusting block 407, an inner wall of the adjusting block 407 is threadedly connected to the outer wall of the bidirectional screw rod 405, the adjusting blocks 407 are symmetrically arranged on the inner wall of the slide rail 403, the contact threads of the two adjusting blocks 407 are in opposite directions, and a clamping plate 408 is fixedly connected to an outer wall of one side of the adjusting block 407.

[0034] An electric push rod 409 is fixedly connected to the outer wall of the bottom of the detection platform 2 , and one end of the electric push rod 409 is fixedly connected to the outer wall of one side of the mounting plate 402 .

[0035] In this embodiment, when the aluminum profile 3 needs to be flipped, the electric push rod 409 is started to drive the mounting plate 402 to move toward the direction close to the aluminum profile 3, and then the motor 2 406 is started to drive the bidirectional screw 405 to rotate, and the bidirectional screw 405 drives the two adjustment blocks 407 to move toward the middle, and the adjustment block 407 drives the clamping plate 408 to clamp the aluminum profile 3, and the motor 1 404 is started to drive the slide rail 1 403 to rotate, and the slide rail 1 403 indirectly drives the aluminum profile 3 to rotate accordingly, and the aluminum profile 3 is flipped. After flipping, the electric push rod 409 drives the mounting plate 402 and the structure on the mounting plate 402 to move away from the aluminum profile 3, so as to avoid the flipping device 4 blocking the aluminum profile 3 and affecting the accuracy of the detection.

[0036] The flip device 4 includes a limit rod 401 , the inner wall of the mounting plate 402 is slidably connected to the outer wall of the limit rod 401 , the outer wall of the limit rod 401 is fixedly connected with a connecting rod, and the limit rod 401 is fixedly connected to the bottom outer wall of the detection platform 2 through the connecting rod.

[0037] In this embodiment, the limiting rod 401 limits the movement of the mounting plate 402 to ensure that the mounting plate 402 moves smoothly with the electric push rod 409 .

[0038] Working principle: When the aluminum profile 3 needs to be inspected, it is placed on the workbench 1, and the laser scanning device 7 is turned on. The detected data will be transmitted to the data processor 8 for processing and analysis, so as to obtain the flatness information of the aluminum profile 3. Start the motor three 503, drive the screw rod one 502 to rotate, and the moving block 504 will slide along the inner wall of the slide rail two 501. The sliding of the moving block 504 will drive the left and right adjustment device 6 to move accordingly, so that the laser scanning device 7 moves forward and backward; start the motor four 603, drive the screw rod two 602 to rotate, and the slider 605 moves left and right along the direction of the slide groove 604. The laser scanning device 7 installed on the slider 605 moves accordingly, and the different positions of the aluminum profile 3 are scanned and inspected.

[0039] After scanning one side of the aluminum profile 3, when the aluminum profile 3 needs to be flipped, the electric push rod 409 is started to drive the mounting plate 402 to move toward the direction close to the aluminum profile 3, and then the motor 2 406 is started to drive the bidirectional screw 405 to rotate, and the bidirectional screw 405 drives the two adjustment blocks 407 to move toward the middle, and the adjustment block 407 drives the clamping plate 408 to clamp the aluminum profile 3, and the motor 1 404 is started to drive the slide rail 1 403 to rotate, and the slide rail 1 403 indirectly drives the aluminum profile 3 to rotate and flip the aluminum profile 3. After flipping, the electric push rod 409 drives the mounting plate 402 and the structure on the mounting plate 402 to move away from the aluminum profile 3 to avoid the flipping device 4 blocking the aluminum profile 3 and affecting the accuracy of the detection.

[0040] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A photovoltaic aluminum profile flatness detection device, comprising a workbench (1), characterized in that: The outer wall of the workbench (1) is fixedly connected to a testing platform (2), an aluminum profile (3) is placed on the top outer wall of the testing platform (2), turning devices (4) for the aluminum profile (3) are symmetrically arranged on both sides of the workbench (1), front and rear adjustment devices (5) are fixedly connected to the outer walls of both sides of the workbench (1), and a left and right adjustment device (6) is arranged above the workbench (1), and the left and right adjustment device (6) is connected to the front and rear adjustment device (5); The front-rear adjustment device (5) comprises a second slide rail (501), the outer wall of the second slide rail (501) is fixedly connected to the outer wall of the workbench (1), the inner wall of the second slide rail (501) is rotatably connected to a screw rod (502), one side outer wall of the second slide rail (501) is fixedly connected to a third motor (503), the output shaft of the third motor (503) is fixedly connected to one end of the screw rod (502), the inner wall of the second slide rail (501) is slidably connected to a moving block (504), and the inner wall of the moving block (504) is threadedly connected to the outer wall of the screw rod (502); The left-right adjustment device (6) comprises a bracket (601), the inner wall of the bracket (601) is rotatably connected to a second screw rod (602), an outer wall of one side of the bracket (601) is fixedly connected to a fourth motor (603) connected to one end of the second screw rod (602), the outer wall of the second screw rod (602) is threadedly connected to a slider (605), the outer wall of the bracket (601) is provided with a slide groove (604), the outer wall of the slider (605) is slidably connected to the inner wall of the slide groove (604), and the outer wall of the slider (605) is installed with a laser scanning device (7).

2. The photovoltaic aluminum profile flatness detection device according to claim 1, characterized in that: The flipping device (4) comprises a mounting plate (402), one side outer wall of which is rotatably connected to a slide rail (403), one side outer wall of which is fixedly connected to a motor (404), the output shaft of the motor (404) being fixedly connected to the outer wall of the slide rail (403), the inner wall of the slide rail (403) being rotatably connected to a bidirectional screw rod (405), one side outer wall of which is fixedly connected to a motor (406) connected to one end of the bidirectional screw rod (405), the inner wall of the slide rail (403) being slidably connected to an adjustment block (407), the inner wall of the adjustment block (407) being threadedly connected to the outer wall of the bidirectional screw rod (405), the adjustment blocks (407) being symmetrically arranged on the inner wall of the slide rail (403), the contacting threads of the two adjustment blocks (407) being in opposite directions, and one side outer wall of the adjustment block (407) being fixedly connected to a clamping plate (408).

3. A photovoltaic aluminum profile flatness detection device according to claim 2, characterized in that: The turning device (4) comprises a limit rod (401), the inner wall of the mounting plate (402) is slidably connected to the outer wall of the limit rod (401), the outer wall of the limit rod (401) is fixedly connected to a connecting rod, and the limit rod (401) is fixedly connected to the bottom outer wall of the detection platform (2) via the connecting rod.

4. The photovoltaic aluminum profile flatness detection device according to claim 2, characterized in that: An electric push rod (409) is fixedly connected to the outer wall of the bottom of the detection platform (2), and one end of the electric push rod (409) is fixedly connected to an outer wall of one side of the mounting plate (402).

5. The photovoltaic aluminum profile flatness detection device according to claim 1, characterized in that: The front and rear adjustment devices (5) are symmetrically arranged on both sides of the workbench (1), and the outer wall of the bracket (601) is fixedly connected to the outer wall of one side of the moving block (504).

6. The photovoltaic aluminum profile flatness detection device according to claim 1, characterized in that: A data processor (8) is fixedly connected to an outer wall of one side of the workbench (1), and the laser scanning device (7) is electrically connected to the data processor (8).

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