Detection device for spring production

By introducing a tension detection conversion mechanism and a dual-axis motor system into the spring detection device, the problem of the inability to detect spring tension in the prior art is solved, efficient detection of the spring is achieved, and detection efficiency is improved.

CN222353469UActive Publication Date: 2025-01-14盐城市张弛弹簧制造有限公司
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Patent Information

Application Number
CN202421217954.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-01-14
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

The existing spring detection device can only detect the spring's elastic force and cannot detect the tension, which causes the staff to need additional tools to affect the detection efficiency and cannot meet production needs.

Method used

A detection device including a tension detection and conversion mechanism is designed, and the conversion plate is driven to rotate, and the hook and movable block are rotated. Combined with a dual-axis motor and a transmission gear system, the tension and pressure of the spring are detected.

Benefits of technology

The spring tension detection is achieved, which improves the detection efficiency and eliminates the need for additional tools for staff to meet production needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a detection device for spring production, which belongs to the technical field of spring production and comprises a base and a top plate arranged at the top of the base, two supporting plates are fixedly connected between the top plate and the base, a lifting platform is arranged at the bottom of the top plate, and a tension detection switching mechanism extending to the bottom of the lifting platform is arranged in the lifting platform. According to the detection device for spring production, the hook and the tension measurer are arranged, when one end of a spring can be hooked and then the lifting table moves upwards, the hook can stretch the spring, at the moment, the tension measurer can measure the current tension, then the tension test is conducted on the spring, and the driving motor is arranged to drive the conversion plate to rotate, so that the detection accuracy is improved. Therefore, the hook and the movable block can be driven to rotate, a worker can conveniently carry out two different detections on the spring, the worker does not need to additionally use a fixing tool to detect the spring, and the detection efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of spring production, in particular to a detection device for spring production. Background Art

[0002] Springs are mechanical parts that work by using elasticity. Parts made of elastic materials deform under external forces and return to their original shape after the external forces are removed. They are also called "springs". They are generally made of spring steel. There are many types of springs. According to their shapes, they mainly include helical springs, scroll springs, leaf springs, special-shaped springs, etc. Spring testing is an important part to ensure the quality and performance of springs.

[0003] In the process of spring production, a detection device is needed to detect it. The Chinese utility model patent with the announcement number CN213121035U discloses a detection device for spring production, including a box; the bottom ends of both sides of the box are fixedly connected with a fixing plate, one side of the box is fixedly connected with a console, the upper surface of the box is fixedly connected with a chassis, the upper surface of the chassis is fixedly connected with a limit rod, and both sides of the chassis are fixedly connected with a limit rod. The utility model sets a base, a clamping plate and a position sensor, and places the spring through the fixing rod on the base. At the same time, two clamping plates are used to fix the spring firmly, and a position sensor is used to record the position of the spring. Then, a pressure ring is used to apply pressure to the spring. If the length of the spring is deformed, the position sensor will feed back the data recorded on the spring length to the console, telling the staff that the spring does not meet the qualified standard. By using the press ring and the position sensor to detect the qualified standard of the spring, the accuracy of the detection is improved, and the error is low.

[0004] However, during the use of the utility model, since it can only detect the elastic force of the spring but cannot detect the tensile force of the spring, the staff needs to use additional tools for detection, which affects the detection efficiency and cannot meet the production needs. Therefore, a detection device for spring production is proposed to solve the above-mentioned problems. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a detection device for spring production, which has the advantage of being easy to detect the tension of the spring. It solves the problem that when testing the spring, only the elastic force of the spring can be detected, but the tension of the spring cannot be detected, which requires the staff to use additional tools for detection, affecting the detection efficiency and failing to meet production needs.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a detection device for spring production, comprising a base and a top plate arranged on the top of the base, two support plates are fixedly connected between the top plate and the base, a lifting platform is arranged at the bottom of the top plate, and a tension detection conversion mechanism extending to the bottom of the lifting platform is arranged inside the lifting platform;

[0007] The tension detection conversion mechanism includes a driving motor fixedly installed inside the lifting platform, a conversion plate is rotatably connected to one side of the lifting platform close to the base, the output shaft of the driving motor is fixedly connected to the conversion plate, two mounting seats are fixedly installed at the bottom of the conversion plate, a tension measuring device is fixedly installed at the bottom of the mounting seat, and a hook is fixedly installed at the bottom of the tension measuring device.

[0008] Furthermore, a movable block extending into the interior of another mounting seat is slidably connected to a side of the other mounting seat close to the base, and a pressure sensor is fixedly installed inside the mounting seat.

[0009] Furthermore, a limit block extending into the interior of the lifting platform is fixedly connected to the top of the conversion plate, and a limit groove matched with the limit block is formed on the lower surface of the lifting platform.

[0010] Furthermore, a placing platform is fixedly connected to the top of the base, a mounting platform is fixedly connected to the top of the placing platform, and a positioning column is fixedly connected to the center position of the top of the mounting platform.

[0011] Furthermore, an extrusion block is slidably connected inside the mounting platform, a return spring is fixedly connected between the extrusion block and the inner wall of the mounting platform, and a fixed clamp block extending to the top of the mounting platform is arranged on the top of the extrusion block.

[0012] Furthermore, a connecting block is fixedly connected between the fixed clamping block and the extrusion block, and a movable groove adapted to the connecting block is provided on the upper surface of the mounting platform.

[0013] Furthermore, the interior of the top plate is rotatably connected to a threaded sleeve extending to the outside thereof, the top of the lifting platform is rotatably connected to a threaded rod penetrating the threaded sleeve, and the threaded rod is threadedly connected to the threaded sleeve.

[0014] Furthermore, a dual-axis motor is fixedly installed on the top of the top plate, a connecting shaft is fixedly connected to the output shaft of the dual-axis motor, a transmission gear is fixedly connected to one end of the connecting shaft away from the dual-axis motor, and a driven gear meshing with the transmission gear is fixedly installed on the outside of the threaded sleeve.

[0015] Compared with the prior art, the utility model provides a detection device for spring production, which has the following beneficial effects:

[0016] 1. The detection device for spring production is provided with a hook and a tension meter. When one end of the spring can be hooked, and then when the lifting platform moves upward, the hook will stretch the spring. At this time, the tension meter can measure the current tension, and then perform a tension test on the spring. By setting a drive motor to drive the conversion plate to rotate, the hook and the movable block can be driven to rotate, which is convenient for the staff to perform two different tests on the spring. The staff does not need to use additional fixed tools to test the spring, thereby improving the detection efficiency.

[0017] 2. The detection device for spring production drives the transmission gear and the driven gear to rotate by setting a dual-axis motor, and then drives the threaded sleeve to rotate by the driven gear, so that the threaded sleeve can drive the threaded rod to rotate and move up and down, thereby facilitating the lifting and lowering of the lifting platform. It can meet the two modes of pressure detection and tension detection, and solves the problem that when testing the spring, only the elastic force of the spring can be detected, and the tension of the spring cannot be detected, which requires the staff to use additional tools for detection, affecting the detection efficiency and failing to meet the production needs. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a cross-sectional view of the structure of the utility model;

[0019] Figure 2 This is a structural schematic diagram of the tension detection conversion mechanism of the utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the fixed clamp block of the utility model;

[0021] Figure 4 For this utility model Figure 1 A is a schematic diagram of the enlarged structure shown;

[0022] Figure 5 It is a three-dimensional diagram of the structure of the utility model.

[0023] In the figure: 1 base, 2 top plate, 3 support plate, 4 lifting platform, 5 drive motor, 6 conversion plate, 7 mounting seat, 8 tension measuring device, 9 hook, 10 movable block, 11 placement table, 12 mounting table, 13 extrusion block, 14 return spring, 15 fixed clamp block, 16 positioning column, 17 threaded sleeve, 18 threaded rod, 19 dual-axis motor, 20 connecting shaft, 21 transmission gear, 22 driven gear. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Embodiment 1:

[0026] See also Figure 1-4 The spring production detection device in this embodiment includes a base 1 and a top plate 2 arranged on the top of the base 1, two support plates 3 are fixedly connected between the top plate 2 and the base 1, a lifting platform 4 is arranged at the bottom of the top plate 2, and a tension detection conversion mechanism extending to the bottom of the lifting platform 4 is arranged inside the lifting platform 4. The tension detection conversion mechanism includes a driving motor 5 fixedly installed inside the lifting platform 4, and a conversion plate 6 is rotatably connected to the side of the lifting platform 4 close to the base 1. The output shaft of the driving motor 5 is fixedly connected to the conversion plate 6, and two mounting seats 7 are fixedly installed at the bottom of the conversion plate 6. A tension measuring device 8 is fixedly installed at the bottom of the mounting seat 7, and a hook 9 is fixedly installed at the bottom of the tension measuring device 8.

[0027] Among them, another mounting seat 7 is slidably connected to a movable block 10 extending into the interior thereof close to the side of the base 1, a pressure sensor is fixedly installed inside the mounting seat 7, the top of the conversion plate 6 is fixedly connected to a limit block extending into the interior of the lifting platform 4, and the lower surface of the lifting platform 4 is provided with a limit groove adapted to the limit block.

[0028] It should be noted that the limiting groove is in the shape of a ring, the movable block 10 is in the shape of a T, a controller is fixedly mounted on the front of the support plate 3, and the pressure sensor and the tension measuring device 8 are both electrically connected to the controller.

[0029] In this embodiment, a placing table 11 is fixedly connected to the top of the base 1, a mounting table 12 is fixedly connected to the top of the placing table 11, a positioning column 16 is fixedly connected to the center position of the top of the mounting table 12, an extrusion block 13 is slidably connected to the inside of the mounting table 12, a return spring 14 is fixedly connected between the extrusion block 13 and the inner wall of the mounting table 12, and a fixed clamp 15 extending to the top of the mounting table 12 is provided on the top of the extrusion block 13.

[0030] Among them, a connecting block is fixedly connected between the fixed clamp block 15 and the extrusion block 13, and a movable groove adapted to the connecting block is opened on the upper surface of the mounting platform 12. The positioning column 16 and the movable block 10 are on the same vertical line. There are two fixed clamp blocks 15, and the two fixed clamp blocks 15 are symmetrically distributed on the left and right sides of the positioning column 16.

[0031] Embodiment 2:

[0032] See also Figure 1-5 On the basis of the first embodiment, it includes a threaded sleeve 17 rotatably connected to the inside of the top plate 2 and extending to the outside thereof, the inside of the top plate 2 is rotatably connected with the threaded sleeve 17 extending to the outside thereof, the top of the lifting platform 4 is rotatably connected with a threaded rod 18 penetrating the threaded sleeve 17, the threaded rod 18 is threadedly connected to the threaded sleeve 17, a dual-axis motor 19 is fixedly installed on the top of the top plate 2, a connecting shaft 20 is fixedly connected to the output shaft of the dual-axis motor 19, a transmission gear 21 is fixedly connected to the end of the connecting shaft 20 away from the dual-axis motor 19, and a driven gear 22 meshing with the transmission gear 21 is fixedly installed on the outside of the threaded sleeve 17.

[0033] In this embodiment, a bearing compatible with the threaded sleeve 17 is fixedly installed inside the top plate 2, and there are two threaded rods 18. The two threaded rods 18 are symmetrically distributed on the left and right sides of the dual-axis motor 19, and the two output shafts of the dual-axis motor 19 have the same rotation direction.

[0034] By adopting the above technical solution, a dual-axis motor 19 is set to drive the transmission gear 21 and the driven gear 22 to rotate, and then the driven gear 22 drives the threaded sleeve 17 to rotate, so that the threaded sleeve 17 can drive the threaded rod 18 to rotate and move up and down, thereby facilitating the lifting and lowering of the lifting platform 4, which can meet the two modes of pressure detection and tension detection.

[0035] The working principle of the above embodiment is:

[0036] First, the spring to be tested is put on the surface of the positioning column 16. At this time, the spring will squeeze the fixed clamp 15. However, there are many grooves on the surface of the spring, so that the fixed clamp 15 can clamp and fix the spring. Then start the dual-axis motor 19 to drive the lifting platform 4 to move downward. At this time, the movable block 10 will squeeze the spring. Conversely, the spring pushes the movable block 10 upward. At this time, the movable block 10 squeezes the pressure sensor, and then measures the pressure of the spring. Then start the drive motor 5 to drive the conversion plate 6 to rotate, so that the hook 9 and the movable block 10 exchange positions, then hook the hook 9 on the spring, start the dual-axis motor 19 to drive the lifting platform 4 to move upward, and complete the tension detection.

[0037] The electrical components appearing in the article are all electrically connected to the main controller and the power supply. The main controller can be a conventional known device for control such as a computer, and the existing public power connection technology is not described in detail in the article.

[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A testing device for spring production, comprising a base (1) and a top plate (2) arranged on the top of the base (1), characterized in that: Two support plates (3) are fixedly connected between the top plate (2) and the base (1); a lifting platform (4) is provided at the bottom of the top plate (2); and a tension detection conversion mechanism extending to the bottom of the lifting platform (4) is provided inside the lifting platform (4); The tension detection conversion mechanism comprises a driving motor (5) fixedly mounted inside a lifting platform (4); a conversion plate (6) is rotatably connected to a side of the lifting platform (4) close to the base (1); an output shaft of the driving motor (5) is fixedly connected to the conversion plate (6); two mounting seats (7) are fixedly mounted at the bottom of the conversion plate (6); a tension measuring device (8) is fixedly mounted at the bottom of the mounting seats (7); and a hook (9) is fixedly mounted at the bottom of the tension measuring device (8).

2. The spring production detection device according to claim 1, characterized in that: A movable block (10) extending into the interior of the other mounting seat (7) is slidably connected to a side of the other mounting seat (7) close to the base (1), and a pressure sensor is fixedly installed inside the mounting seat (7).

3. The spring production detection device according to claim 1, characterized in that: The top of the conversion plate (6) is fixedly connected to a limit block extending into the interior of the lifting platform (4), and the lower surface of the lifting platform (4) is provided with a limit groove matched with the limit block.

4. The spring production detection device according to claim 1, characterized in that: The top of the base (1) is fixedly connected to a placement platform (11), the top of the placement platform (11) is fixedly connected to a mounting platform (12), and the center position of the top of the mounting platform (12) is fixedly connected to a positioning column (16).

5. The spring production detection device according to claim 4, characterized in that: An extrusion block (13) is slidably connected inside the mounting platform (12), a return spring (14) is fixedly connected between the extrusion block (13) and the inner wall of the mounting platform (12), and a fixed clamping block (15) extending to the top of the mounting platform (12) is arranged on the top of the extrusion block (13).

6. The spring production detection device according to claim 5, characterized in that: A connecting block is fixedly connected between the fixed clamping block (15) and the extruding block (13), and a movable groove adapted to the connecting block is provided on the upper surface of the mounting platform (12).

7. The spring production detection device according to claim 1, characterized in that: The interior of the top plate (2) is rotatably connected to a threaded sleeve (17) extending to the outside thereof, and the top of the lifting platform (4) is rotatably connected to a threaded rod (18) penetrating the threaded sleeve (17), and the threaded rod (18) is threadedly connected to the threaded sleeve (17).

8. The spring production detection device according to claim 7, characterized in that: A dual-axis motor (19) is fixedly mounted on the top of the top plate (2); a connecting shaft (20) is fixedly connected to the output shaft of the dual-axis motor (19); a transmission gear (21) is fixedly connected to one end of the connecting shaft (20) away from the dual-axis motor (19); and a driven gear (22) meshing with the transmission gear (21) is fixedly mounted on the outside of the threaded sleeve (17).

Citation Information

Patent Citations

  • Detection device for spring production

    CN213121035U