Plugging device compatible with multiple types of plugs
By designing a plug-in and unplugging device compatible with multiple plugs, the XY axis displacement mechanism and electromagnet are used to realize automatic plug-in and unplugging of the charging plug and battery charging port, the problem of restricting the type of battery swap station in new energy vehicles is solved and the construction and time cost is reduced.
Patent Information
- Application Number
- CN202420947932.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-05-06
AI Technical Summary
Due to the inconsistent model, battery standards and interfaces of new energy vehicles, the battery swap station can only be replaced with one battery. Updating the model or upgrading the battery swap station requires a rebuilding of the charging and swap station, which increases the construction and time costs.
Design a plug-in and unplugging device that is compatible with multiple plugs, including XY axis displacement mechanism, beam, motor base, drive motor, rack, grab mechanism, electric push rod and rotating shaft, and use electromagnetic and position laser sensor to realize the charging plug and Automatic plug-in and unplug operation of the battery charging port.
Automatic charging of different models of battery trays is achieved, reducing the type limitation of battery swap stations, and reducing construction and time costs.
Smart Images

Figure CN222355687U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of new energy vehicle battery replacement stations, and in particular relates to a plug-in and pull-out device compatible with multiple types of plugs. Background Art
[0002] Due to the inconsistency of new energy vehicle models, battery standards, interfaces, etc., most battery swap stations can only replace one type of battery. Updating models or upgrading batteries requires rebuilding charging and swap stations, which increases construction costs for car manufacturers or operators. Owners of different models need to go to designated charging and swap stations to charge their vehicles, which brings time costs. By using compatible battery trays of different models, the types of battery swap batteries in reserve at battery swap stations can be increased, but charging plugs compatible with different battery models need to be set on the battery tray, and a universal plug-in device is required to automatically plug and unplug the charging plug and the battery charging port on the tray. Summary of the invention
[0003] The technical problem to be solved by the utility model is to provide a plugging and unplugging device which can automatically plug and unplug a charging plug on a battery tray and a battery charging port.
[0004] In order to solve the above technical problems, the present invention is implemented through the following technical solutions: a plug-in and unplugging device compatible with multiple types of plugs, including an XY-axis displacement mechanism, a crossbeam, a motor seat, a drive motor, a rack, a grabbing mechanism, an electric push rod and a rotating shaft, the rear end of the crossbeam is fixedly installed on the Y-axis slider of the XY-axis displacement mechanism, the rotating shaft is rotatably installed on the front end of the crossbeam, the main body of the electric push rod is hingedly installed on the crossbeam, a push plate is fixedly sleeved on the rotating shaft, a long hole is provided on the push plate, the electric push rod and the actuator rod are slidably installed in the long hole of the push plate, the motor seat is fixedly installed at the lower end of the rotating shaft, the drive motor is fixedly installed on the motor seat, a gear is fixedly sleeved on the output shaft of the drive motor, a guide sleeve is fixedly installed on the motor seat, the rack is slidably installed in the guide sleeve, the rack is meshed and driven with the gear, and the grabbing mechanism is fixedly installed at the bottom end of the rack.
[0005] Preferably, the grabbing mechanism consists of a bearing seat and an electromagnet, the bearing seat is fixedly mounted on the bottom end of the rack, and the electromagnet is fixedly mounted on the bearing seat.
[0006] Preferably, the bearing seat is fixedly connected by an upper connecting plate, a lower connecting plate and a connecting rod, the upper and lower ends of the connecting rod are arranged as a reverse threaded structure, the upper and lower ends of the connecting rod are respectively screwed and fixed to the upper connecting plate and the lower connecting plate, a accommodating area is formed between the upper connecting plate and the lower connecting plate, the electromagnet is located in the accommodating area, and the electromagnet is fixedly mounted on the lower connecting plate, and the upper connecting plate is fixedly mounted on the bottom end of the rack.
[0007] Preferably, it comprises a position laser sensor and a control module, wherein the position laser sensor is fixedly mounted on the crossbeam, the motor seat is fixedly mounted with a position laser point end plate, and the position laser sensor and the drive motor are respectively connected to the control module by circuits.
[0008] Compared with the prior art, the advantage of the present invention is that when the device is facing different charging interfaces and replacing batteries, the charging plug can be sucked up and fixed by the electromagnet on the grabbing mechanism, and then inserted into the charging interface of the battery on the tray, thereby realizing automatic charging operation of the battery in the tray. BRIEF DESCRIPTION OF THE DRAWINGS
[0009] The utility model is further described below in conjunction with the accompanying drawings.
[0010] Figure 1 It is a stereogram of the utility model.
[0011] Figure 2 It is the front view of the utility model.
[0012] Figure 3 yes Figure 2 Enlarged structural diagram at M.
[0013] Figure 4 It is a schematic diagram of the structure in which the charging plug is placed on the tray. DETAILED DESCRIPTION
[0014] The utility model is described in detail below in conjunction with specific implementation methods:
[0015] like Figures 1 to 3 The plug-in and unplugging device shown is compatible with multiple types of plugs, including an XY-axis displacement mechanism 1, a crossbeam 2, a motor seat 3, a drive motor 4, a rack 5, a grabbing mechanism, an electric push rod 7 and a rotating shaft. The rear end of the crossbeam 2 is fixedly mounted on the Y-axis slider of the XY-axis displacement mechanism 1, and the rotating shaft is rotatably mounted on the front end of the crossbeam 2. The main body of the electric push rod 7 is hingedly mounted on the crossbeam 2. A push plate is fixedly sleeved on the rotating shaft, and a long hole is provided on the push plate. The electric push rod 7 and the actuator rod are slidably mounted in the long hole of the push plate. The motor seat 3 is fixedly mounted on the lower end of the rotating shaft, the drive motor 4 is fixedly mounted on the motor seat 3, and a gear is fixedly sleeved on the output shaft of the drive motor 4. A guide sleeve is fixedly mounted on the motor seat 3, and the rack 5 is slidably mounted in the guide sleeve. The rack 5 is meshed and transmission-connected with the gear, and the grabbing mechanism 6 is fixedly mounted on the bottom end of the rack 5.
[0016] The grabbing mechanism is composed of a bearing seat and an electromagnet 8, the bearing seat is fixedly mounted on the bottom end of the rack 5, the electromagnet is fixedly mounted on the bearing seat, the bearing seat is fixedly connected by an upper connecting plate 61, a lower connecting plate 62 and a connecting rod 63, the upper and lower ends of the connecting rod 63 are set as reverse thread structures, the upper and lower ends of the connecting rod 63 are respectively screwed and fixed to the upper connecting plate 61 and the lower connecting plate 62, a containing area is formed between the upper connecting plate 61 and the lower connecting plate 62, the electromagnet 8 is located in the containing area, it is convenient for maintenance and replacement of the electromagnet 8, and it is beneficial to the heat dissipation of the electromagnet, which can extend its service life, and the electromagnet 8 is fixedly mounted on the lower connecting plate 62, and the upper connecting plate 61 is fixedly mounted on the bottom end of the rack 5.
[0017] It includes a position laser sensor 9 and a control module. The position laser sensor 9 is fixedly installed on the crossbeam 2. The motor seat 3 is fixedly installed with a position laser point end plate 91. The position laser sensor 9 and the drive motor 4 are respectively connected to the control module by circuits. The laser point end plate 91 sends a laser to the laser point end plate 91 for ranging, and then transmits the data to the control module. The control module controls the start and stop of the drive motor 4.
[0018] The charging plug 10 is placed on the tray 101, and the XY axis displacement mechanism 1 controls the crossbeam 2 to move in the XY axis direction, and the driving motor 4 is started to drive the gear to rotate, and the gear drives the rack 5 to move up and down, thereby driving the grabbing mechanism at the bottom of the rack to move up and down. The top plate of the charging plug 10 is set to be made of iron material, and the electromagnet 8 circuit is connected to the control module. The control module controls the electromagnet 8 to be powered on to suck up and fix the charging plug, and the gear drives the rack to move up again, and the XY axis displacement mechanism 1 drives the crossbeam 2 to move until the charging plug 10 moves to the position directly above the battery charging port on the tray 101. The gear drives the rack to move down again, and the charging plug 10 is pressed down and inserted into the battery charging port. The charging plug 10 can be pulled out of the battery charging port by the suction force of the electromagnet 8. Due to the size of the battery tray, the charging plug 10 is a non-square structure. When the charging plug 10 is placed at one end of the battery tray, the direction is set 90° perpendicular to the direction of the battery charging port. Therefore, it is necessary to use the actuator rod of the electric push rod 7 to drive the rotating shaft and the motor seat 3 to rotate 90° to meet the actual use requirements.
Claims
1. A plug-in and pull-out device compatible with multiple types of plugs, characterized in that: The invention comprises an XY-axis displacement mechanism (1), a crossbeam (2), a motor seat (3), a drive motor (4), a rack (5), a grasping mechanism, an electric push rod (7) and a rotating shaft, wherein the rear end of the crossbeam (2) is fixedly mounted on a Y-axis slider of the XY-axis displacement mechanism (1), the rotating shaft is rotatably mounted on the front end of the crossbeam (2), the main body of the electric push rod (7) is hingedly mounted on the crossbeam (2), a push plate is fixedly sleeved on the rotating shaft, a long hole is provided on the push plate, the electric push rod (7) and the actuator rod are slidably mounted in the long hole of the push plate, the motor seat (3) is fixedly mounted on the lower end of the rotating shaft, the drive motor (4) is fixedly mounted on the motor seat (3), a gear is fixedly sleeved on the output shaft of the drive motor (4), a guide sleeve is fixedly mounted on the motor seat (3), the rack (5) is slidably mounted in the guide sleeve, the rack (5) is meshed and transmission-connected with the gear, and the grasping mechanism (6) is fixedly mounted on the bottom end of the rack (5).
2. The plugging and unplugging device compatible with multiple types of plugs according to claim 1, characterized in that: The gripping mechanism is composed of a bearing seat and an electromagnet (8), wherein the bearing seat is fixedly mounted on the bottom end of the rack (5), and the electromagnet is fixedly mounted on the bearing seat.
3. The plugging and unplugging device compatible with multiple plug types according to claim 2, characterized in that: The bearing seat is fixedly connected by an upper connecting plate (61), a lower connecting plate (62) and a connecting rod (63); the upper and lower ends of the connecting rod (63) are arranged as reverse thread structures; the upper and lower ends of the connecting rod (63) are respectively screwed and fixed to the upper connecting plate (61) and the lower connecting plate (62); a receiving area is formed between the upper connecting plate (61) and the lower connecting plate (62); the electromagnet (8) is located in the receiving area, and the electromagnet (8) is fixedly mounted on the lower connecting plate (62); and the upper connecting plate (61) is fixedly mounted on the bottom end of the rack (5).
4. The plugging and unplugging device compatible with multiple types of plugs according to claim 1, characterized in that: It comprises a position laser sensor (9) and a control module, wherein the position laser sensor (9) is fixedly mounted on a crossbeam (2), the motor seat (3) is fixedly mounted with a position laser point end plate (91), and the position laser sensor (9) and the drive motor (4) are respectively connected to the control module by circuits.