Detection device for photovoltaic cleaning robot and photovoltaic cleaning robot
By designing an image collector and lamp bead fill light device in a photovoltaic cleaning robot, the problem of difficulty in detecting small areas of foreign objects and fasteners in the prior art is solved, and efficient and accurate photovoltaic panel detection is achieved.
Patent Information
- Application Number
- CN202420308864.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-20
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-02-20
AI Technical Summary
Existing photovoltaic cleaning robots are difficult to efficiently detect small areas of foreign objects and small loose fasteners, and the manual detection cycle and cost are long in the no-fly zone.
Design a detection device for photovoltaic cleaning robots, including an image collector, transition mounting plate, fixed shell, lens, lamp bead and light shielding strip. The image is collected through the image collector and the light shielding strip is used to fill the light. Light and foreign objects enter to improve detection resolution.
It realizes efficient detection of small-area foreign objects and loose fasteners on photovoltaic panels, improves the accuracy and efficiency of detection, and avoids the long cycle and high cost of manual inspection.
Smart Images

Figure CN222356313U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaic component cleaning, and in particular to a detection device for a photovoltaic cleaning robot and the photovoltaic cleaning robot. Background Art
[0002] Solar panels are the core components of photovoltaic power generation systems. The performance of solar panels directly affects the power generation efficiency of the entire power generation system. The high-efficiency operation of components is of great significance to the entire photovoltaic power generation system. After a long period of operation, dust, bird droppings and other foreign objects will inevitably accumulate on the photovoltaic panels. Foreign objects will cause hot spots on the photovoltaic panels, which will cause damage to the components and reduce the power generation efficiency. In addition, after a long period of operation, the fasteners of some components will become loose, causing the components to shift, which may cause serious safety accidents. Therefore, the cleaning and inspection of photovoltaic panel components are the top priorities of photovoltaic power station operation and maintenance.
[0003] However, the photovoltaic cleaning robots currently on the market can only perform appropriate cleaning operations on photovoltaic panels. Some companies or institutions use drones to inspect components, but the detection clarity is not high. It is difficult to detect small-area foreign objects and slight looseness of fasteners. In addition, many power stations are located in no-fly zones, and manual inspection is used, which takes a long time and is costly. Summary of the invention
[0004] In order to solve the above technical problems, the utility model discloses a detection device for a photovoltaic cleaning robot and a photovoltaic cleaning robot. The technical solution of the utility model is implemented as follows:
[0005] A detection device for a photovoltaic cleaning robot, comprising an image collector, a transition mounting plate, a fixed cover, a lens, a lamp bead and a shading strip;
[0006] The image collector is fixedly connected to the transition mounting plate, and the transition mounting plate, the lens, the lamp beads and the shading strip are all fixed on the fixed cover.
[0007] Preferably, the lens divides the fixed housing into an upper cavity and a lower cavity;
[0008] The image collector is fixed in the upper cavity, the lamp beads and the shading strip are fixed in the lower cavity, and the image collector's image collection direction and the lamp beads' orientation both point to the lower cavity.
[0009] Preferably, it also includes a first sealing gasket and a second sealing gasket;
[0010] The first sealing gasket is arranged between the image collector and the transition mounting plate, and the second sealing gasket is arranged between the transition mounting plate and the fixed cover.
[0011] Preferably, the lamp beads are evenly distributed on the fixed cover, and the number of the lamp beads is 4-8.
[0012] Preferably, the shading strip is one selected from a brush strip consisting of a rubber sheet, a flexible cloth, and a plastic thread.
[0013] Preferably, the lens is made of light-transmitting glass.
[0014] A photovoltaic cleaning robot comprises the detection device for the photovoltaic cleaning robot and a robot body; the detection device for the photovoltaic cleaning robot is fixed inside the robot body, and the image collector is configured to capture an image of the bottom of the robot body.
[0015] The utility model collects images within a field of view through an image collector, and fixes the image collector on a fixed cover shell through a transition mounting plate; lamp beads are fixedly mounted on the fixed cover shell, and when the image collector collects images, the lamp beads can supplement light inside the lower cavity to improve the resolution of the image, and shading strips are mounted around the bottom of the lower cavity of the fixed cover shell, which can prevent external light from affecting the image collector, and can also block certain foreign matter from entering the lower cavity, without affecting the field of view of the image collector. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only one embodiment of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0017] The same parts are denoted by the same reference numerals. It should be noted that the words "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to directions in the drawings, and the words "bottom" and "top", "inner" and "outer" refer to directions toward or away from the geometric center of a specific component, respectively.
[0018] Figure 1 is a structural schematic diagram of an embodiment of a detection device for a photovoltaic cleaning robot, Figure 1 As the most illustrative drawing of the present invention, it is also used as the abstract drawing of the present invention.
[0019] Figure 2 The present invention is a cross-sectional schematic diagram of an embodiment of a detection device for a photovoltaic cleaning robot.
[0020] Figure 3 The present invention is a schematic diagram of the structure of a fixed cover in an embodiment of a detection device for a photovoltaic cleaning robot.
[0021] Figure 4 The present invention is a schematic cross-sectional view of a fixed cover shell in an embodiment of a detection device for a photovoltaic cleaning robot.
[0022] Figure 5 It is a structural schematic diagram of an embodiment of a photovoltaic cleaning robot and an installation diagram.
[0023] In the above drawings, the figure numbers represent:
[0024] 1- Image collector;
[0025] 2- Transition mounting plate;
[0026] 3- first sealing gasket;
[0027] 4-Fix the cover;
[0028] 41-Upper cavity;
[0029] 42-lower cavity;
[0030] 5- second sealing gasket;
[0031] 6- Lens;
[0032] 7- lamp beads;
[0033] 8-shading strip;
[0034] 9- third sealing gasket;
[0035] 10-Robot body. DETAILED DESCRIPTION
[0036] The following will be combined with the embodiments of the utility model and its drawings to clearly and completely describe the technical solution of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0037] Example 1
[0038] In a specific embodiment 1, Figure 1-Figure 4 As shown, a detection device for a photovoltaic cleaning robot includes an image collector 1, a transition mounting plate 2, a first sealing gasket 3, a fixed cover 4, a second sealing gasket 5, a lens 6, a lamp bead 7 and a shading strip 8.
[0039] The image collector 1 uses a camera with a camera function, which can collect images within the field of view. The image collector 1 and the transition mounting plate 2 are sealed by a first sealing gasket 3. The image collector 1 is fixed to the fixed cover 4 through the transition mounting plate 2. The transition mounting plate 2 and the fixed cover 4 are sealed and fixed by a second sealing gasket 5. The lens 6 is sealed and bonded to the fixed cover 4 with a light-transmissive glass material. While sealing the image collector 1, the image collector 1 field of view can also collect images through the lens 6. The lens 6 divides the fixed cover 4 into an upper cavity 41 and a lower cavity 42. The image collector 1 is fixedly installed in the upper cavity 4 to place external foreign objects. The resolution of the image collected by the image collector 1 is affected. The field of view of the image collector 1 can completely collect the image within the cavity range of the lower cavity 42 through the fixed cover 4. The shading strip 8 is a brush strip composed of plastic wire and installed and fixed on the four sides of the lower cavity 42. It can not only prevent the external light from affecting the image collector 1, but also block certain foreign matter from entering the lower cavity 42, and it will not affect the field of view of the image collector 1. 8 groups of lamp beads 7 are evenly distributed in an array on the image collector 1. The direction of the lamp beads 7 is consistent with the image collection direction of the image collector 1, and at the same time faces the lower cavity 42, which can fill the light inside the lower cavity and improve the resolution of the image.
[0040] Example 2
[0041] In a specific embodiment 2, a photovoltaic cleaning robot includes the detection device in embodiment 1 and a robot body 10.
[0042] This embodiment is an application of Embodiment 1. The robot body 10 referred to in this embodiment can be any robot on the market with moving and cleaning functions.
[0043] In this embodiment, the image collector 1 and the fixed cover 4 are fixedly installed inside the robot body 10. When the robot body 10 is cleaning the photovoltaic module, the robot body 10 carries the image collector 1 to the photovoltaic module at the bottom of the robot body 10 within the range of the motion path, so as to detect the photovoltaic module while cleaning.
[0044] During operation, the robot body 10 performs normal cleaning operations on the photovoltaic panel. During the moving operation, the image collector 1 can simultaneously detect the situation on the panel in real time. The image collector 1 is separated from the photovoltaic panel by a certain distance, and the light is supplemented by the lamp beads 7. The situation on the photovoltaic panel can be clearly photographed, and its coordinate position can be recorded in real time during operation. Through image comparison and screening, the specific location of stains, abnormalities, etc. can be quickly located, which greatly improves the efficiency and accuracy of detection.
[0045] It should be pointed out that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A detection device for a photovoltaic cleaning robot, characterized in that: It includes an image collector, a transition mounting plate, a fixed cover, a lens, a lamp bead and a shading strip; The image collector is fixedly connected to the transition mounting plate, and the transition mounting plate, the lens, the lamp beads and the shading strip are all fixed on the fixed cover.
2. The detection device for a photovoltaic cleaning robot according to claim 1, characterized in that: The lens divides the fixed housing into an upper cavity and a lower cavity; The image collector is fixed in the upper cavity, the lamp beads and the shading strip are fixed in the lower cavity, and the image collector's image collection direction and the lamp beads' orientation both point to the lower cavity.
3. The detection device for a photovoltaic cleaning robot according to claim 1, characterized in that: Also includes a first sealing gasket and a second sealing gasket; The first sealing gasket is arranged between the image collector and the transition mounting plate, and the second sealing gasket is arranged between the transition mounting plate and the fixed cover.
4. The detection device for a photovoltaic cleaning robot according to claim 1, characterized in that: The lamp beads are evenly distributed on the fixed cover, and the number of the lamp beads is 4-8.
5. The detection device for a photovoltaic cleaning robot according to claim 1, characterized in that: The shading strip is one selected from a brush strip consisting of a rubber plate, a flexible cloth, and a plastic thread.
6. The detection device for a photovoltaic cleaning robot according to claim 1, characterized in that: The lens is made of light-transmitting glass.
7. A photovoltaic cleaning robot, characterized in that: It comprises a detection device for a photovoltaic cleaning robot and a robot body as described in any one of claims 1-6; the detection device for a photovoltaic cleaning robot is fixed inside the robot body, and the image collector is configured to be able to capture an image of the bottom of the robot body.