Welding machine with protection function for vehicle LED module processing

By installing transparent glass protective cover, exhaust fan and clamping components on the welding machine, the problem of high-temperature particulate matter and flue gas pollution during welding is solved, and the operation safety and environmental protection effect are improved.

CN222359519UActive Publication Date: 2025-01-17XIANGYANG HAOTENG ELECTRONICS CO LTD
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Patent Information

Application Number
CN202421104844.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-01-17
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

The existing welding devices cannot effectively prevent high-temperature particulate matter from harming the operator during welding, and the flue gas generated during welding is directly discharged to the workshop, polluting the environment and reducing the applicability of the device.

Method used

A welding machine for processing LED modules for automotive use is designed, using transparent glass protective cover and exhaust fan. The protective cover is limited by blocks and columns, and protective gloves protect the operator's hands. The clamping components include motors and bidirectional The screw rod and rubber bump ensure the safety of the module fixation and welding process, while the exhaust fan removes toxic gases.

Benefits of technology

It effectively prevents high-temperature particles from splashing during welding, improves operational safety, and removes toxic gases through exhaust fans, protects the workshop environment and improves the applicability of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of welding machines, and discloses a welding machine with a protection function for machining an automotive LED module, which comprises a welding machine body, an operation groove is arranged at the top end of the welding machine body, fixing blocks are symmetrically and fixedly mounted at the top end of the welding machine body, rotating rods are rotatably mounted at the side ends of the fixing blocks, and a protection cover is fixedly mounted on the outer wall of each rotating rod. Clamping columns are symmetrically and fixedly installed at the side end of the protective cover, connecting columns are symmetrically and fixedly installed at the side end of the welding machine body, clamping blocks are rotationally installed on the outer walls of the connecting columns, protective gloves are symmetrically installed on the inner wall of the operation groove, an exhaust fan is installed at the side end in the operation groove, and an exhaust pipe is installed at the side end of the exhaust fan in a penetrating mode. According to the welding machine with the protection function for machining the vehicle LED module, the clamping assembly is arranged, so that the module is conveniently clamped and fixed, and the protective cover and the exhaust fan are arranged, so that protection in the welding process is facilitated, and toxic gas generated in the welding process is conveniently absorbed.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding machines, in particular to a welding machine for processing a vehicle LED module with a protective function. Background Art

[0002] LED modules are lighting decoration products that are composed of LED light-emitting diodes arranged together according to certain rules and then packaged, with some waterproofing treatments and control systems. LED modules are used for automotive light sources and have the advantages of short start-up time, high brightness and low energy consumption. In daily work, it is often necessary to use a welding machine to weld LED modules together.

[0003] According to the search, the Chinese patent document, authorization announcement number CN218855947U, discloses a welding device with a protective function, which clamps and fixes the workpiece through a clamping unit, and at the same time, by adopting a pneumatic telescopic cylinder, a protective shell and a visible protective glass, the high-temperature particulate matter generated during the welding process can be prevented from causing harm to the human body during the use of the welding device. However, the protective shell and the visible protective glass set in the device are shielded in front of the user. Although a certain protection can be provided, when the operator needs to assist, the high-temperature particulate matter generated will still cause harm to the user. At the same time, the smoke generated by the device body during operation is directly discharged into the workshop, which is easy to damage the surrounding working environment and reduce the applicability of the device body. Therefore, it is necessary to improve the existing device to meet actual needs. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies in the prior art, the utility model provides a welding machine for processing automotive LED modules with a protective function, which has the advantages of good protective effect and convenient clamping and fixing of the module, thereby solving the above-mentioned technical problems.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a welding machine for processing automotive LED modules with a protective function, comprising a welding machine body, an operating groove being opened at the top of the welding machine body, a fixed block being symmetrically fixedly installed at the top of the welding machine body, a rotating rod being rotatably installed at the side end of the fixed block, a protective cover being fixedly installed on the outer wall of the rotating rod, a clamping column being symmetrically fixedly installed at the side end of the protective cover, a connecting column being symmetrically fixedly installed at the side end of the welding machine body, a clamping block being rotatably installed on the outer wall of the connecting column, protective gloves being symmetrically installed on the inner wall of the operating groove, an exhaust fan being installed at the inner side end of the operating groove, an exhaust pipe being installed through the side end of the exhaust fan, and a clamping assembly being installed at the bottom end of the inner part of the operating groove.

[0008] Preferably, the protective cover is transparent glass.

[0009] Through the above technical solution, by setting up a protective cover, it is possible to avoid high-temperature particles splashing and injuring people during the welding process. At the same time, the protective cover is set to transparent glass, which is convenient for operating the welding process.

[0010] Preferably, a card slot is formed through a side end of the card block.

[0011] Through the above technical solution, the sizes of the card slot and the card column match, so that the protective cover is limited by the card block and the card column.

[0012] Preferably, the protective gloves are installed through the side end of the welding machine body.

[0013] Through the above technical solution, the protective gloves can protect the hands of the operator and improve the safety of the device.

[0014] Preferably, the clamping assembly includes a slide groove, a motor, a bidirectional screw, a slider, a moving block, a clamping plate, a slide groove, a motor, a threaded rod, a sleeve and a clamping plate. The motor is fixedly installed on one side end of the slide groove, and the output shaft is fixedly installed with a bidirectional screw. The slider is symmetrically threaded on the outer wall of the bidirectional screw, and the moving block is fixedly installed on the top. The clamping plate is fixedly installed on the side end of the moving block. The slide groove is opened at the side end of the moving block. The motor is fixedly installed on the top of the moving block, and the output shaft is fixedly installed with a threaded rod. The sleeve is threaded on the outer wall of the threaded rod, and the side end is fixedly installed with the clamping plate.

[0015] Through the above technical scheme, the two groups of modules are respectively placed on the top of the two groups of clamping plates, and then the second motor is started, the second motor drives the threaded rod to rotate, the rotation of the threaded rod drives the sleeve to move, the movement of the sleeve drives the clamping plate 1 to move downward until the module is fixed between the clamping plate 1 and the second clamping plate, and the first motor is started, the first motor drives the bidirectional screw to rotate, the rotation of the bidirectional screw drives the two groups of sliders to move relative to each other, the relative movement of the sliders drives the two groups of modules to move relative to each other until the side ends of the two groups of modules are in contact, thereby welding the two groups of modules.

[0016] Preferably, rubber protrusions are fixedly mounted on the top end of the clamping plate one and the bottom end of the clamping plate two.

[0017] Through the above technical solution, by providing the rubber protrusions, the clamping wear on the module can be reduced.

[0018] Compared with the prior art, the utility model provides a welding machine for processing automotive LED modules with a protective function, which has the following beneficial effects:

[0019] 1. The utility model places two groups of modules on the top of two groups of clamping plates, respectively, and then starts motor 2, which drives the threaded rod to rotate, and the rotation of the threaded rod drives the sleeve to move, and the movement of the sleeve drives the clamping plate 1 to move downward until the module is fixed between the clamping plates 1 and 2, and starts motor 1, which drives the bidirectional screw to rotate, and the rotation of the bidirectional screw drives the two groups of sliders to move relative to each other, and the relative movement of the sliders drives the two groups of modules to move relative to each other until the side ends of the two groups of modules are in contact.

[0020] 2. The utility model rotates the protective cover to cover the operating groove as a whole, and then rotates the clamping block to clamp the clamping groove and the clamping column at the side end of the clamping block, so as to limit the protective cover. The operator can put his hands into the protective gloves and use the protective gloves to perform auxiliary work of welding. At the same time, the exhaust fan is started, and the exhaust fan can extract the toxic gas generated during the welding work. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of a welding machine for processing structural modules of the utility model;

[0022] Figure 2 It is a front view cutaway schematic diagram of a welding machine for processing structural modules of the utility model;

[0023] Figure 3 The utility model structure Figure 1 A is a partial enlarged schematic diagram;

[0024] Figure 4 The utility model structure Figure 2 A partial enlarged schematic diagram of B in the figure.

[0025] Among them: 1. Welding machine body; 2. Operating groove; 3. Rotating rod; 4. Protective cover; 5. Clamping column; 6. Connecting column; 7. Clamping block; 8. Protective gloves; 9. Exhaust fan; 10. Exhaust pipe; 11. Clamping groove; 12. Slide groove 1; 13. Motor 1; 14. Bidirectional screw rod; 15. Slider; 16. Moving block; 17. Clamping plate 1; 18. Slide groove 2; 19. Motor 2; 20. Threaded rod; 21. Sleeve; 22. Clamping plate 2. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figure 1-4A welding machine for processing automotive LED modules with a protective function comprises a welding machine body 1, an operating groove 2 is opened at the top of the welding machine body 1, a fixed block is symmetrically fixedly installed at the top of the welding machine body 1, a rotating rod 3 is rotatably installed at the side end of the fixed block, a protective cover 4 is fixedly installed on the outer wall of the rotating rod 3, a clamping column 5 is symmetrically fixedly installed at the side end of the protective cover 4, a connecting column 6 is symmetrically fixedly installed at the side end of the welding machine body 1, a clamping block 7 is rotatably installed on the outer wall of the connecting column 6, a protective glove 8 is symmetrically installed on the inner wall of the operating groove 2, an exhaust fan 9 is installed at the inner side end of the operating groove 2, an exhaust pipe 10 is installed through the side end of the exhaust fan 9, and a clamping component is installed at the bottom end of the inner part of the operating groove 2.

[0028] Specifically, the protective cover 4 is made of transparent glass. The advantage is that by setting the protective cover 4, it is possible to avoid high-temperature particles splashing and injuring people during the welding process. At the same time, setting the protective cover 4 as transparent glass facilitates the operation of the welding process.

[0029] Specifically, a slot 11 is formed through the side end of the clamping block 7 . The advantage is that the sizes of the slot 11 and the clamping column 5 match each other, so that the protective cover 4 is limited by the clamping block 7 and the clamping column 5 .

[0030] Specifically, the protective gloves 8 are installed through the side end of the welding machine body 1. The advantage is that the protective gloves 8 can protect the hands of the operator and improve the safety of the device.

[0031] Specifically, the clamping assembly includes a slide 12, a motor 13, a bidirectional screw 14, a slider 15, a moving block 16, a clamping plate 17, a slide 18, a motor 19, a threaded rod 20, a sleeve 21 and a clamping plate 22. The motor 13 is fixedly installed at the side end of the slide 12, and the output shaft is fixedly installed with the bidirectional screw 14. The slider 15 is symmetrically threadedly sleeved on the outer wall of the bidirectional screw 14, and the top is fixedly installed with the moving block 16. The clamping plate 17 is fixedly installed at the side end of the moving block 16. The slide 18 is opened at the side end of the moving block 16. The motor 19 is fixedly installed at the top of the moving block 16, and the output shaft is fixedly installed with the threaded rod 20. The sleeve 21 is threadedly sleeved on The outer wall of the threaded rod 20 and the side end are fixedly installed with a clamping plate 22. The advantage is that the two groups of modules are respectively placed on the top of the two groups of clamping plates 22, and then the motor 21 is started. The motor 21 drives the threaded rod 20 to rotate, and the rotation of the threaded rod 20 drives the sleeve 21 to move. The movement of the sleeve 21 drives the clamping plate 17 to move downward until the module is fixed between the clamping plate 17 and the clamping plate 22, and the motor 13 is started. The motor 13 drives the bidirectional screw rod 14 to rotate, and the rotation of the bidirectional screw rod 14 drives the two groups of sliders 15 to move relative to each other. The relative movement of the sliders 15 drives the two groups of modules to move relative to each other until the side ends of the two groups of modules are in contact, thereby welding the two groups of modules.

[0032] Specifically, rubber bumps are fixedly mounted on the top of the clamping plate 17 and the bottom of the clamping plate 22. The advantage is that the clamping wear on the module can be reduced by providing the rubber bumps.

[0033] When in use, the two groups of modules are placed on the top of the two groups of clamping plates 22 respectively, and then the motor 21 is started, the motor 21 drives the threaded rod 20 to rotate, the threaded rod 20 rotates to drive the sleeve 21 to move, and the sleeve 21 moves to drive the clamping plate 17 to move downward until the module is fixed between the clamping plate 17 and the clamping plate 22, and the motor 13 is started, the motor 13 drives the bidirectional screw rod 14 to rotate, the bidirectional screw rod 14 rotates to drive the two groups of sliders 15 to move relative to each other, and the sliders 15 move relative to each other to drive the two groups of modules to move relative to each other until the side ends of the two groups of modules contact each other, and the protective cover 4 is rotated to cover the operating groove 2 as a whole with the protective cover 4, and then the block 7 is rotated to engage the slot 11 and the column 5 at the side end of the block 7, so as to limit the protective cover 4, and the operator can extend his hand into the protective glove 8, and the operator can perform auxiliary work of welding with the protective glove 8, and at the same time, the exhaust fan 9 is started, and the exhaust fan 9 can extract the toxic gas generated during the welding work.

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A welding machine for processing automotive LED modules with a protective function, comprising a welding machine body (1), characterized in that: The top of the welding machine body (1) is provided with an operating groove (2), the top of the welding machine body (1) is symmetrically fixedly provided with a fixing block, the side end of the fixing block is rotatably provided with a rotating rod (3), the outer wall of the rotating rod (3) is fixedly provided with a protective cover (4), the side end of the protective cover (4) is symmetrically fixedly provided with a clamping column (5), the side end of the welding machine body (1) is symmetrically fixedly provided with a connecting column (6), the outer wall of the connecting column (6) is rotatably provided with a clamping block (7), the inner wall of the operating groove (2) is symmetrically provided with a protective glove (8), the inner side end of the operating groove (2) is provided with an exhaust fan (9), the side end of the exhaust fan (9) is provided with an exhaust pipe (10), and the bottom end of the inner part of the operating groove (2) is provided with a clamping assembly.

2. The welding machine for processing automotive LED modules with a protective function according to claim 1, characterized in that: The protective cover (4) is made of transparent glass.

3. The welding machine for processing automotive LED modules with a protective function according to claim 1, characterized in that: A card slot (11) is formed through the side end of the card block (7).

4. The welding machine for processing automotive LED modules with a protective function according to claim 1, characterized in that: The protective gloves (8) are installed through the side end of the welding machine body (1).

5. The welding machine for processing automotive LED modules with a protective function according to claim 1, characterized in that: The clamping assembly comprises a slide groove (12), a motor (13), a bidirectional screw (14), a slider (15), a moving block (16), a clamping plate (17), a slide groove (18), a motor (19), a threaded rod (20), a sleeve (21) and a clamping plate (22). The motor (13) is fixedly mounted on the side end of the slide groove (12), and the output shaft is fixedly mounted with a bidirectional screw (14). The slider (15) is symmetrically threadedly sleeved on the slide groove (18). The outer wall of the bidirectional screw rod (14) is fixedly mounted with a moving block (16) at the top end, the first clamping plate (17) is fixedly mounted on the side end of the moving block (16), the second slide groove (18) is opened at the side end of the moving block (16), the second motor (19) is fixedly mounted on the top end of the moving block (16), and the output shaft is fixedly mounted with a threaded rod (20), the sleeve (21) is threadedly sleeved on the outer wall of the threaded rod (20), and the second clamping plate (22) is fixedly mounted on the side end.

6. The welding machine for processing automotive LED modules with a protective function according to claim 5, characterized in that: The top end of the clamping plate 1 (17) and the bottom end of the clamping plate 2 (22) are both fixedly mounted with rubber protrusions.