Opposite double-row graphite asynchronous processing device

Through the graphite asynchronous processing device with opposite dual-row design and multi-component layout, the problems of large space occupation and low material utilization are solved, compact space layout and efficient membrane processing are achieved, and adhesion and pollution are reduced. question.

CN222360307UActive Publication Date: 2025-01-17DONGGUAN KAICHENG ENVIRONMENTAL PROTECTION TECH
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Patent Information

Application Number
CN202421117229.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2025-01-17
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

The existing asynchronous die-cutting equipment adopts a one-way linear structure, which leads to excessive length of the equipment and takes up a large space, affecting processing applicability. The excessive setting of die-cutting step distance parameters leads to low material utilization, which increases cost burden.

Method used

Design a graphite asynchronous processing device with opposite double rows, adopts a first fitting assembly, a die-cut assembly, a waste discharge assembly and a second fitting assembly with multiple sets of symmetrical layouts, combined with the mounting holes and guide assembly that penetrate up and down. Achieve a compact spatial layout and adapt to film products of different thicknesses through an adjustable structure.

Benefits of technology

Optimize the space occupation of the equipment, improve material utilization, reduce the adhesion and pollution of the cutting film material and waste materials, and enhance the applicability of the processing device and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The opposite double-row graphite asynchronous machining device comprises a machining table, a plurality of first attaching assemblies, a plurality of die cutting assemblies, a plurality of waste discharging assemblies, a second attaching assembly and a plurality of driving motors, wherein the first attaching assemblies, the die cutting assemblies, the waste discharging assemblies, the second attaching assemblies and the driving motors are arranged on the machining table. The multiple sets of first attaching assemblies are located on the two sides of the machining table correspondingly and are designed in a bilateral symmetry mode, the multiple sets of die cutting assemblies are arranged on the inner sides of the first attaching assemblies correspondingly and are designed in a bilateral symmetry mode, multiple vertically-through mounting holes are further formed in the middle of the machining table, and the multiple sets of waste discharging assemblies are arranged in the corresponding mounting holes correspondingly. The second attaching assembly is fixedly arranged on the machining table and located among the multiple sets of waste discharging assemblies, and the multiple driving motors are in power connection with all the assemblies correspondingly. According to the utility model, the production line structures with opposite directions are designed, and the waste discharge assembly capable of simultaneously discharging waste up and down is matched, so that the space occupation of the graphite asynchronous processing equipment is greatly optimized; the utility model has the advantages of strong practicability and strong popularization significance.
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Description

Technical Field

[0001] The utility model relates to the field of material processing, in particular to a graphite asynchronous processing device with opposite double rows. Background Art

[0002] At present, most membrane products are produced and processed by die-cutting. In the process of die-cutting, the die-cutting step parameters are often set according to the maximum size of the carrier film, so the size of the die-cut membrane products is also very large. When the size of the membrane product is set to be large, the proportion of waste generated by its processing is very high relative to the raw materials, which greatly increases the cost burden of the membrane product.

[0003] For this reason, people have designed an asynchronous die-cutting method to cut the product material and the carrier material with different step lengths, and then assemble them into finished products, which can greatly improve the utilization rate of materials. However, conventional asynchronous die-cutting equipment often adopts a one-way linear structure design, and the overall length of the equipment is too long and requires a large production space, which is extremely unfriendly to the applicability of asynchronous die-cutting processing. Utility Model Content

[0004] Based on this, it is necessary to provide a double-row graphite asynchronous processing device to address the deficiencies in the prior art.

[0005] A graphite asynchronous processing device with double rows facing each other includes a processing table and a plurality of first laminating components, a plurality of die-cutting components, a plurality of waste discharge components, a second laminating component and a plurality of drive motors installed on the processing table. The plurality of first laminating components are respectively located on both sides of the processing table and are designed to be bilaterally symmetrical, the plurality of die-cutting components are respectively arranged on the inner side of the first laminating components and are designed to be bilaterally symmetrical, the middle of the processing table is also provided with a plurality of mounting holes that penetrate up and down, the plurality of waste discharge components are respectively installed in the corresponding mounting holes, the second laminating components are fixedly installed on the processing table and are located between the plurality of waste discharge components, and the plurality of drive motors are respectively connected to the power of each component. The waste discharge component includes a waste discharge frame, an upper waste discharge roller and a lower waste discharge roller, the waste discharge frame is fixedly installed in the mounting hole, the upper waste discharge roller and the lower waste discharge roller are respectively installed at the upper and lower ends of the waste discharge frame and are respectively located above and below the die-cutting component.

[0006] Furthermore, the first laminating assembly includes a first laminating frame, a first adjusting block, a first laminating lower roller and a first laminating upper roller. The first laminating frame is designed in a "U"-shaped structure, and a first rotating hole is provided on the front and rear sides thereof, and a first adjusting slide is also provided above the first rotating hole. The first adjusting block is snap-fitted and installed in the first adjusting slide and can be adjusted and slid up and down, and a second rotating hole is also provided on the first adjusting block. The two ends of the first laminating lower roller are respectively inserted into the corresponding first rotating holes and can be movably rotated, and the two ends of the first laminating upper roller are respectively inserted into the corresponding second rotating holes and can be movably rotated.

[0007] Furthermore, the first adjusting block, the first laminating lower roller and the first laminating upper roller on the first laminating assembly are provided in multiple groups, and the first rotating holes and the first adjusting sliding grooves on the corresponding first laminating frame are also provided in multiple groups.

[0008] Furthermore, the die-cutting assembly includes a die-cutting frame, a second adjustment block, a die-cutting lower roller and a die-cutting upper roller. The die-cutting frame is designed in a "U"-shaped structure, and a third rotation hole is provided on the front and rear sides thereof, and a second adjustment slide is also provided above the third rotation hole. The second adjustment block is snap-fitted and installed in the second adjustment slide and can be adjusted and slid up and down, and the second adjustment block is also provided with a fourth rotation hole. The two ends of the die-cutting lower roller are respectively inserted into the corresponding third rotation hole and can be movably rotated, and the two ends of the die-cutting upper roller are respectively inserted into the corresponding fourth rotation hole and can be movably rotated.

[0009] Furthermore, the second laminating assembly includes an adjustment rail, two sets of second laminating frames and a plurality of second laminating rollers. The adjustment rail is fixedly mounted on the processing table, the two sets of second laminating frames are both mounted on the adjustment rail and can be adjusted and slid left and right along the adjustment rail, the second laminating frame is located between the two sets of waste discharge assemblies, and a plurality of fifth rotating holes are further provided at the upper end thereof. The two ends of the plurality of second laminating rollers are respectively inserted into the corresponding fifth rotating holes and can be rotated.

[0010] Furthermore, the double-row graphite asynchronous processing device further comprises two sets of guide assemblies, which are respectively arranged on both sides of the second laminating assembly and between the two rows of waste assemblies. The guide assembly comprises a guide frame and a guide roller, the guide frame is fixedly mounted on the processing table, the guide roller is mounted on the upper end of the guide frame, the guide roller is located on the same horizontal line as the die-cutting assembly and is located below the second laminating roller.

[0011] Furthermore, the opposing double-row graphite asynchronous processing device also includes two dust covers, both of which are designed in an "n"-shaped structure and are respectively covered on top of the first bonding component and the die-cutting component on the left and right sides of the processing table.

[0012] Furthermore, a feed hole penetrating from top to bottom is provided at the upper end of the dust cover, and the feed hole is located above the first bonding component.

[0013] Furthermore, the opposite double-row graphite asynchronous processing device also includes a feeding assembly, which includes a feeding frame and two feeding rollers. The feeding frame stands on the right side of the workbench and is located above the first bonding assembly. The two feeding rollers are installed on the upper end of the feeding frame and are arranged opposite to each other up and down. The two feeding rollers are also located on the same horizontal line as the second bonding roller.

[0014] To sum up, the beneficial effects of the utility model of a double-row graphite asynchronous processing device are: by designing a production line structure with relative directions, and cooperating with a waste discharge component that can discharge waste up and down at the same time, the position structure between the components is made more compact on the basis of ensuring the asynchronous production effect, thereby greatly optimizing the space occupancy of the graphite asynchronous processing equipment; the adjustable structure designed on the bonding component and the die-cutting component enables the processing device to fit and cut graphite film products of different thicknesses; the guide component can better guide the cut film product to separate from the waste, reducing the occurrence of problems such as adhesion and wrinkles; the dust cover can effectively prevent the waste debris after waste discharge from contaminating the products in the bonding and die-cutting process, thereby affecting the product quality; the utility model is highly practical and has a strong promotional significance. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the structure of a double-row graphite asynchronous processing device of the utility model;

[0016] Figure 2 for Figure 1 Schematic diagram of the decomposition structure;

[0017] Figure 3 for Figure 2 Schematic diagram of the structure of the middle processing table;

[0018] Figure 4 for Figure 2 A schematic diagram of the exploded structure of the first bonding component;

[0019] Figure 5 for Figure 2 Schematic diagram of the exploded structure of the die-cutting component;

[0020] Figure 6 for Figure 2 Schematic diagram of the exploded structure of the waste discharge assembly;

[0021] Figure 7 for Figure 2 A schematic diagram of the exploded structure of the second bonding component;

[0022] Figure 8 for Figure 2 Schematic diagram of the exploded structure of the mid-guide assembly;

[0023] Fig. 9 for Figure 2 Schematic diagram of the structure of the middle dust cover;

[0024] Fig.10 for Figure 2 Schematic diagram of the exploded structure of the middle and lower material components. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0026] like Figures 1 to 10 As shown, the utility model provides a double-row graphite asynchronous processing device 100, including a processing table 10 and a plurality of first laminating components 20, a plurality of die-cutting components 30, a plurality of waste discharge components 40, a second laminating component 50 and a plurality of driving motors 60 installed on the processing table 10.

[0027] Multiple groups of the first laminating components 20 are respectively located on both sides of the processing table 10 and are designed to be bilaterally symmetrical. Multiple groups of the die-cutting components 30 are respectively arranged on the inner side of the first laminating components 20 and are designed to be bilaterally symmetrical. The middle part of the processing table 10 is also provided with multiple mounting holes 11 that penetrate up and down. Multiple groups of the waste discharge components 40 are respectively installed in the corresponding mounting holes 11. The second laminating components 50 are fixedly installed on the processing table 10 and are located between the multiple groups of waste discharge components 40. Several driving motors 60 are respectively connected to the power of each component. The first laminating components 20, the die-cutting components 30 and the waste discharge components 40 designed to be opposite to each other have a more compact layout structure, and are also more convenient for further laminating and assembling the cut carrier film and the graphite product.

[0028] The first laminating assembly 20 includes a first laminating frame 21, a first adjusting block 22, a first laminating lower roller 23 and a first laminating upper roller 24. The first laminating frame 21 is designed in a "U"-shaped structure, and a first rotating hole 211 is provided on the front and rear sides thereof, and a first adjusting slide 212 is also provided above the first rotating hole 211. The first adjusting block 22 is mounted in the first adjusting slide 212 and can be adjusted and slid up and down, and a second rotating hole 221 is also provided on the first adjusting block 22. The two ends of the first laminating lower roller 23 are respectively inserted into the corresponding first rotating holes 211 and can be movably rotated, and the two ends of the first laminating upper roller 24 are respectively inserted into the corresponding second rotating holes 221 and can be movably rotated.

[0029] The first adjustment block 22 on the first laminating frame 21 can be positioned at a set height by manually adjusting the limit structure, so that the spacing between the first laminating lower roller 23 and the first laminating upper roller 24 can be adjusted synchronously to cope with the laminating processing of film products of different thicknesses, greatly expanding the application range of the processing device.

[0030] Specifically, in this embodiment, the first laminating assembly 20 has multiple sets of first adjustment blocks 22, first laminating lower rollers 23 and first laminating upper rollers 24, and the corresponding first rotating holes 211 and first adjustment slide grooves 212 on the first laminating frame 21 are also provided with multiple sets. Multiple sets of laminating rollers enable the first laminating assembly 20 to laminate more layers of film materials, and finally realize the processing of more complex graphite film products.

[0031] The die-cutting assembly 30 includes a die-cutting frame 31, a second adjustment block 32, a die-cutting lower roller 33 and a die-cutting upper roller 34. The die-cutting frame 31 is designed in a "U"-shaped structure, and a third rotating hole 311 is provided on the front and rear sides thereof, and a second adjustment slide 312 is also provided above the third rotating hole 311. The second adjustment block 32 is mounted in the second adjustment slide 312 and can be adjusted and slid up and down, and a fourth rotating hole 321 is also provided on the second adjustment block 32. The two ends of the die-cutting lower roller 33 are respectively inserted into the corresponding third rotating hole 311 and can be movably rotated, and the two ends of the die-cutting upper roller 34 are respectively inserted into the corresponding fourth rotating hole 321 and can be movably rotated.

[0032] The second adjustment block 32 on the die-cutting frame 31 can be positioned at a set height by manually adjusting the limit structure. In this way, the spacing between the die-cutting lower roller 33 and the die-cutting upper roller 34 can be adjusted synchronously, which can not only cope with the lamination processing of film products of different thicknesses, but also control the cutting depth to a certain extent, further expanding the application range of the processing device.

[0033] The waste discharge assembly 40 includes a waste discharge frame 41, an upper waste discharge roller 42 and a lower waste discharge roller 43. The waste discharge frame 41 is fixedly installed in the mounting hole 11. The upper waste discharge roller 42 and the lower waste discharge roller 43 are respectively installed at the upper and lower ends of the waste discharge frame 41 and are respectively located above and below the die-cutting assembly 30. The waste discharge assembly 40 with waste discharge rollers on the upper and lower surfaces can discharge waste from the upper and lower surfaces of the cut film product at the same time, reducing the steps of multiple waste discharges, optimizing the space occupied by the waste discharge assembly 40, and enabling the processing device to be deployed in more application scenarios to perform production tasks.

[0034] The second laminating component 50 includes an adjusting slide 51, two groups of second laminating frames 52 and a plurality of second laminating rollers 53. The adjusting slide 51 is fixedly mounted on the processing table 10, and the two groups of the second laminating frames 52 are both mounted on the adjusting slide 51 and can be adjusted and slid left and right along the adjusting slide 51. The second laminating frame 52 is located between the two groups of waste discharge components 40, and a plurality of fifth rotating holes 521 are also provided at its upper end. The two ends of the plurality of second laminating rollers 53 are respectively inserted into the corresponding fifth rotating holes 521 and can be rotated. The second laminating component 50 is designed with an adjusting slide 51 to cooperate with the movably mounted second laminating frame 52, so as to realize the free adjustment of the distance between the laminating rollers on the left and right sides, so as to adapt to the laminating and forming between film products of different thicknesses and the carrier film.

[0035] The double-row graphite asynchronous processing device 100 further includes two sets of guide assemblies 70, which are respectively arranged on both sides of the second laminating assembly 50 and between the two rows of waste assemblies 40. The guide assembly 70 includes a guide frame 71 and a guide roller 72, wherein the guide frame 71 is fixedly mounted on the processing table 10, and the guide roller 72 is mounted on the upper end of the guide frame 71, and the guide roller 72 is located on the same horizontal line as the die-cutting assembly 30 and is located below the second laminating roller 53. The guide roller 72 can guide the semi-finished product after cutting to be discharged horizontally so as to better separate it from the waste discharged upward and downward.

[0036] The opposing double-row graphite asynchronous processing device 100 further includes two dust covers 80, both of which are designed in an "n"-shaped structure and are respectively covered on the first laminating component 20 and the die-cutting component 30 on the left and right sides of the processing table 10. The upper end of the dust cover 80 is also provided with a feed hole 81 that penetrates from top to bottom, and the feed hole 81 is located above the first laminating component 20. The dust cover 80 can shield the top of the first laminating component 20 and the die-cutting component 30, thereby preventing the problem that the debris that may exist in the waste discharge component 40 falls back onto the film material due to gravity when the waste discharge component 40 discharges waste upwards.

[0037] The opposing double-row graphite asynchronous processing device 100 further includes a feeding assembly 90, which includes a feeding frame 91 and two feeding rollers 92. The feeding frame 91 stands on the right side of the workbench and is located above the first bonding assembly 20. The two feeding rollers 92 are installed at the upper end of the feeding frame 91 and are arranged opposite to each other up and down. The two feeding rollers 92 are also located on the same horizontal line as the second bonding roller 53. The feeding rollers 92 can guide the bonding-formed graphite film product to be fed, so as to carry out subsequent processing such as cutting.

[0038] In summary, the beneficial effects of the utility model of a double-row graphite asynchronous processing device 100 are: by designing a production line structure with relative directions, and cooperating with a waste discharge component 40 that can discharge waste up and down at the same time, the position structure between the components is made more compact on the basis of ensuring the asynchronous production effect, thereby greatly optimizing the space occupancy of the graphite asynchronous processing equipment; the adjustable structure designed on the bonding component and the die-cutting component 30 enables the processing device to bond and cut graphite film products of different thicknesses; the guide component 70 can better guide the cut film product to be separated from the waste, reducing the occurrence of problems such as adhesion and wrinkles; the dust cover 80 can effectively prevent the waste debris after waste discharge from contaminating the products in the bonding and die-cutting process, thereby affecting the product quality; the utility model is highly practical and has a strong promotional significance.

[0039] The above-mentioned embodiment only expresses one implementation method of the utility model, and its description is relatively specific and detailed, but it cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.

Claims

1. A graphite asynchronous processing device with two opposing rows, characterized in that: It includes a processing table and multiple groups of first laminating components, multiple groups of die-cutting components, multiple groups of waste discharge components, one group of second laminating components and several driving motors installed on the processing table; the multiple groups of the first laminating components are respectively located on both sides of the processing table and are designed to be symmetrical on the left and right, the multiple groups of the die-cutting components are respectively arranged on the inner side of the first laminating components and are designed to be symmetrical on the left and right, the middle part of the processing table is also provided with multiple mounting holes that penetrate up and down, the multiple groups of the waste discharge components are respectively installed in the corresponding mounting holes, the second laminating components are fixedly installed on the processing table and are located between the multiple groups of waste discharge components, and the several driving motors are respectively connected to the power of each component; the waste discharge component includes a waste discharge frame, an upper waste discharge roller and a lower waste discharge roller, the waste discharge frame is fixedly penetrated in the mounting hole, the upper waste discharge roller and the lower waste discharge roller are respectively installed at the upper and lower ends of the waste discharge frame and are respectively located above and below the die-cutting component.

2. The graphite asynchronous processing device with double rows facing each other as claimed in claim 1, characterized in that: The first laminating component includes a first laminating frame, a first adjusting block, a first laminating lower roller and a first laminating upper roller; the first laminating frame is designed in a "U"-shaped structure, with first rotating holes on the front and rear sides, and a first adjusting slide groove is also provided above the first rotating hole; the first adjusting block is snap-fitted and installed in the first adjusting slide groove and can be adjusted and slid up and down, and the first adjusting block is also provided with a second rotating hole; the two ends of the first laminating lower roller are respectively inserted into the corresponding first rotating holes and can be movably rotated, and the two ends of the first laminating upper roller are respectively inserted into the corresponding second rotating holes and can be movably rotated.

3. The graphite asynchronous processing device with double rows facing each other as claimed in claim 2, characterized in that: There are multiple sets of first adjustment blocks, first laminating lower rollers and first laminating upper rollers on the first laminating assembly, and there are also multiple sets of first rotating holes and first adjustment slide grooves on the corresponding first laminating frame.

4. The graphite asynchronous processing device with double rows facing each other as claimed in claim 1, characterized in that: The die-cutting assembly includes a die-cutting frame, a second adjustment block, a die-cutting lower roller and a die-cutting upper roller; the die-cutting frame is designed in a "U"-shaped structure, and a third rotating hole is provided on the front and rear sides thereof, and a second adjustment slide groove is also provided above the third rotating hole; the second adjustment block is snap-fitted and installed in the second adjustment slide groove and can be adjusted and slid up and down, and a fourth rotating hole is also provided on the second adjustment block; the two ends of the die-cutting lower roller are respectively inserted into the corresponding third rotating holes and can be movably rotated, and the two ends of the die-cutting upper roller are respectively inserted into the corresponding fourth rotating holes and can be movably rotated.

5. The graphite asynchronous processing device with double rows facing each other as claimed in claim 1, characterized in that: The second laminating component includes an adjusting slide rail, two groups of second laminating frames and a plurality of second laminating rollers; the adjusting slide rail is fixedly mounted on the processing table, the two groups of the second laminating frames are both mounted on the adjusting slide rail and can be adjusted and slid left and right along the adjusting slide rail, the second laminating frame is located between the two groups of waste discharge components, and a plurality of fifth rotating holes are also provided at its upper end; the two ends of the plurality of the second laminating rollers are respectively inserted into the corresponding fifth rotating holes and can be rotated.

6. The graphite asynchronous processing device with double rows facing each other as claimed in claim 5, characterized in that: It also includes two sets of guide components, which are respectively arranged on both sides of the second bonding component and between the two rows of waste components; the guide components include a guide frame and a guide roller, the guide frame is fixedly mounted on the processing table, the guide roller is mounted on the upper end of the guide frame, the guide roller and the die-cutting component are located on the same horizontal line and below the second bonding roller.

7. The graphite asynchronous processing device with double rows facing each other as claimed in claim 1, characterized in that: It also includes two dust covers, both of which are designed in an "n"-shaped structure and are respectively covered on the first bonding component and the die-cutting component on the left and right sides of the processing table.

8. The graphite asynchronous processing device with double rows facing each other as claimed in claim 7, characterized in that: The upper end of the dust cover is also provided with a feed hole which penetrates up and down, and the feed hole is located above the first bonding component.

9. The graphite asynchronous processing device with double rows facing each other as claimed in claim 5, characterized in that: It also includes a feeding assembly, which includes a feeding frame and two feeding rollers; the feeding frame stands on the right side of the workbench and is located above the first bonding assembly, and the two feeding rollers are installed on the upper end of the feeding frame and are arranged opposite to each other up and down, and the two feeding rollers are also located on the same horizontal line with the second bonding roller.