Intelligent selecting system for hub spraying protection tool
Through the intelligent selection system of protective tooling for hub spraying, wheel type identification and prompt devices are used to solve the problems of low manual selection efficiency and wrong selection and installation, and the rapid and accurate selection of protective tooling is achieved, ensuring the quality of the hub spraying.
Patent Information
- Application Number
- CN202421165282.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-05-27
AI Technical Summary
In the hub spraying process, manual selection of protective tooling is inefficient, and there is a risk of missed selection and misinstallation, which affects the quality of the spraying.
An intelligent selection system for wheel hub spray protective tooling is designed, including a wheel type identification device and a prompt device. By identifying the wheel type and indicating the matching protective tooling position, the selection efficiency is improved and errors are reduced.
It improves the efficiency of selecting protective work equipment, reduces the intensity of manual labor, eliminates the problem of wrong selection and wrong use, and ensures the quality of wheel hub spraying.
Smart Images

Figure CN222365275U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wheel hub coating, in particular to an intelligent selection system for wheel hub spray protection tooling. Background Art
[0002] Before the spraying process, the aluminum alloy wheel hub needs to be protected with tooling corresponding to the wheel type to ensure that the mounting surface (bolt hole, center hole, flange end face) is free of paint powder pollution after the wheel hub is sprayed. At present, in the process of installing protective tooling on the wheel hub before spraying, the operator needs to manually search and select the corresponding model of protective tooling to install on the wheel hub. In actual production, due to the wide variety of wheel types and protective tooling at the work site, and the similar appearance of various wheel types and protective tooling, the search and selection efficiency is low in the process of selecting protective tooling for the corresponding wheel type, and there is a risk of wrong selection and wrong installation. If the protective tooling is installed on an inappropriate wheel type by mistake, it will affect the anti-slip effect of the spraying, causing the wheel hub mounting surface to be partially covered with the coating, which cannot meet the spraying quality requirements, and will affect the assembly of the wheel hub during the wheel hub loading process.
[0003] Based on this, developing an intelligent selection system for wheel hub spray protection tooling and applying it to actual production is an urgent problem to be solved. Utility Model Content
[0004] The purpose of the utility model is to provide an intelligent selection system for wheel hub spray protection tooling in order to solve the problems of low selection efficiency, high labor intensity and the risk of wrong selection and wrong installation in the existing manual identification and selection of wheel hub protection tooling.
[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is:
[0006] A system for intelligently selecting protective tooling for wheel hub spraying comprises a plurality of tooling grids for storing protective tooling in different types, each tooling grid being provided with a prompting device for prompting an operator to select protective tooling that matches the wheel type to be protected, and further comprising a wheel type recognition device arranged corresponding to a wheel hub transmission line for identifying the wheel type of the wheel hub transmitted to a protective installation station by a wheel hub hanger, the wheel type recognition device being communicatively connected to a controller, the controller being communicatively connected to a prompting device for controlling the prompting device on the tooling grid matching the identified wheel type to issue an indication action to prompt an operator to match the location of the protective tooling for the identified wheel hub.
[0007] Preferably, the wheel type recognition device uses an industrial camera to identify the wheel type by photographing and imaging the wheel hub with the industrial camera.
[0008] Preferably, the wheel type identification device uses a barcode scanner, which scans a barcode or a two-dimensional code containing wheel type information prefabricated on the wheel hub to identify the wheel type.
[0009] Preferably, the prompt device is a sound alarm. When the wheel type recognition device recognizes the hub information, the sound alarm of the tooling box corresponding to the wheel type will sound an alarm.
[0010] Preferably, the prompting device is a light indicator, which lights up or flashes to prompt the operator to the position of the protective tooling matching the identified wheel type.
[0011] The beneficial effects of the utility model are:
[0012] The utility model collects the hub wheel type information transmitted by the hub hanger to the protective installation station in real time through the wheel type recognition device, and instructs the controller to control the indicating device of the tooling grid where the protective tooling matching the wheel type is located to issue an indicating action, prompting the operating personnel to quickly and accurately select the matching protective tooling, eliminating the tedious operation of manually checking and identifying the wheel type and then searching for the protective device, greatly improving the efficiency of tooling selection and reducing the labor intensity; at the same time, it effectively eliminates the problems of wrong selection and wrong use caused by manual selection, and ensures the quality of hub spraying. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0014] Figure 1 It is a structural schematic diagram of the utility model.
[0015] In the figure: 1--tooling grid; 2--prompt device; 3--wheel type recognition device; 4--controller; 5--wheel hub hanger. DETAILED DESCRIPTION
[0016] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0017] like Figure 1 As shown, a system for intelligently selecting protective tooling for wheel hub spraying includes a plurality of tooling grids 1 for storing protective tooling in different types, and each tooling grid 1 is provided with a prompting device 2 for prompting the operator to select protective tooling that matches the wheel type to be protected. It also includes a wheel type recognition device 3 provided corresponding to the wheel hub transmission line, for identifying the wheel hub type transmitted to the protective installation station by the wheel hub hanger 5. The wheel type recognition device 3 is communicatively connected to a controller 4, and the controller 4 is communicatively connected to the prompting device 2 to control the prompting device 2 on the tooling grid 1 that matches the identified wheel type to issue an indication action to prompt the operator to match the location of the protective tooling for the identified wheel hub.
[0018] When in use, the protective tooling to be used is stored in advance in its respective tooling grid 1, the wheel hub type identification information is entered into the wheel type identification device 3, and the wheel type information is associated with the controller 4 and the tooling grid 1 of the corresponding wheel type. During the operation, the wheel type identification device 3 collects the wheel hub wheel type information transmitted to the protective installation station by the wheel hub hanger 5 in real time, and instructs the controller 4 to control the indicating device of the tooling grid 1 where the protective tooling matching the wheel type is located to issue an indicating action, prompting the operator to quickly and accurately select the matching protective tooling, eliminating the tedious operation of manually checking and identifying the wheel type and then searching for the protective device, which greatly improves the efficiency of tooling selection and reduces the labor intensity of manual labor. At the same time, it effectively eliminates the problems of wrong selection and wrong use caused by manual selection, and ensures the quality of wheel hub spraying.
[0019] Preferably, the wheel type recognition device 3 can use an industrial camera to take a picture of the wheel hub to identify the wheel type, and instruct the controller 4 to control the indicating device of the tooling compartment 1 where the protective tooling matching the wheel type is located to issue an indicating action.
[0020] Preferably, in order to save manufacturing and maintenance costs, the wheel type recognition device 3 can also use a barcode scanner to scan the barcode or QR code containing the wheel type information prefabricated on the wheel hub to identify the wheel type. Compared with the recognition method of industrial camera imaging recognition, this embodiment has the advantages of easy manufacturing, low cost and easy maintenance.
[0021] Preferably, the prompt device 2 can be a sound alarm. When the wheel type recognition device 3 recognizes the wheel hub information, the sound alarm of the tooling compartment 1 corresponding to the wheel type will sound an alarm to remind the operator of the location of the protective tooling matching the wheel type. The operator can quickly locate the tooling compartment 1 according to the alarm sound, so as to realize the quick selection of protective tooling.
[0022] Preferably, the prompting device 2 can also use a light indicator, which can light up or flash to prompt the operator to match the position of the protective tooling of the identified wheel type. Compared with the sound alarm in the aforementioned embodiment, the light alarm in the factory working environment is more conducive to the operator's timely detection and convenient selection operation.
[0023] The above disclosure is only a specific embodiment of the present invention, but the present invention is not limited thereto. For ordinary technicians in this field, without departing from the principle of the present invention, any deformation made should be regarded as belonging to the protection of the present invention.
Claims
1. An intelligent selection system for wheel hub spray protection tooling, characterized in that: The invention comprises a plurality of tooling grids (1) for storing protective tooling in different types, each tooling grid (1) being provided with a prompting device (2) for prompting an operator to select protective tooling that matches the type of wheel to be protected, and also comprises a wheel type recognition device (3) arranged corresponding to a wheel hub transmission line for recognizing the type of wheel hub transmitted by a wheel hub hoist (5) to a protective installation station, the wheel type recognition device (3) being communicatively connected to a controller (4), the controller (4) being communicatively connected to the prompting device (2) for controlling the prompting device (2) on the tooling grid (1) matching the identified wheel type to issue an indication action, so as to prompt an operator to locate the protective tooling that matches the identified wheel hub.
2. The intelligent selection system for wheel hub spray protection tooling according to claim 1 is characterized in that: The wheel type recognition device (3) uses an industrial camera to take a picture of the wheel hub to identify the wheel type.
3. The intelligent selection system for wheel hub spray protection tooling according to claim 1 is characterized in that: The wheel type identification device (3) uses a barcode scanner to scan a barcode or a two-dimensional code containing wheel type information prefabricated on the wheel hub to identify the wheel type.
4. The intelligent selection system for wheel hub spray protection tooling according to claim 1 is characterized in that: The prompt device (2) is a sound alarm. When the wheel type recognition device (3) recognizes the wheel hub information, the sound alarm of the tooling box (1) corresponding to the wheel type will sound an alarm.
5. The intelligent selection system for wheel hub spray protection tooling according to claim 1 is characterized in that: The prompting device (2) is a light indicator, which prompts the operator to match the position of the protective tooling that matches the identified wheel type by lighting up or flashing the light indicator.