Simple dust collector for slag removal of casting sand mold

By designing a simple vacuum cleaner suitable for harsh casting environments, the problems of short service life and pollution of existing vacuum cleaners in casting environments are solved, and effective sand and dust cleaning and environmental protection are achieved.

CN222367616UActive Publication Date: 2025-01-21LUOYANG YINGBO HEAVY IND TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421170092.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-01-21
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

The existing vacuum cleaners have short service life in harsh casting environments and are prone to environmental pollution and unqualified sand during soot blowing.

Method used

A simple vacuum cleaner is designed, including an upper collection bucket, a lower collection bucket, a hose and a suction tube. It uses high-pressure gas to form negative pressure to suck in sand and dust, and filters the air through filter cotton. It has a simple structure, is not prone to failure, and is suitable for harsh environments.

Benefits of technology

It effectively improves environmental quality and reduces pollution. The vacuum cleaner has a simple structure, is easy to use, has low cost and is not prone to failure.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a simple dust collector for casting sand mold slag removal, which comprises an upper collecting barrel, a lower collecting barrel, a hose and a suction pipe, and the lower end of the upper collecting barrel is connected with the upper end of the lower collecting barrel through a buckle; an air outlet pipe is arranged at the upper end of the upper collecting barrel, an upper cover is arranged at the upper end of the air outlet pipe and fixes a filter box at the upper end of the air outlet pipe through threads, and filter cotton is arranged in the filter box; an ash inlet pipe is arranged on the side wall of the upper collecting barrel, one end of the ash inlet pipe is communicated with the interior of the upper collecting barrel, the other end of the ash inlet pipe is connected with a hose, and the other end of the hose is connected with a suction pipe; the dust collector is simple in structure, convenient to use, low in cost, not prone to failures, suitable for severe working environments and capable of effectively improving environment quality and reducing pollution.
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Description

Technical Field

[0001] The utility model belongs to the field of dust removal and purification equipment, and in particular relates to a simple dust collector used for cleaning slag in casting sand molds. Background Art

[0002] Casting is one of the basic processes in the modern machinery manufacturing industry. As a metal heat processing technology, casting has been very mature in my country. Casting is a method of pouring liquid metal into a casting cavity that is adapted to the shape of the part, and then cooling and solidifying it to obtain a part or blank.

[0003] Nowadays, sand molds are generally used for casting. During the manufacturing process of sand molds, some sand and dust will fall from the inside of the sand molds. If the sand and dust enter the casting workpiece, it will form slag inclusions, causing the workpiece to be unqualified. In today's molding process, high-pressure gas is often used to blow away the sand and dust in the sand molds. However, during the blowing process, the sand and dust will fly everywhere, which not only causes environmental pollution, but also easily enters the already sorted sand molds. The best way is to use a vacuum cleaner to suck away the sand and dust, but because the casting production environment is relatively harsh, today's vacuum cleaners have a relatively sophisticated structure. If used in a casting environment, it will greatly reduce the service life. Utility Model Content

[0004] In view of the problems existing in the background technology, the utility model provides a simple vacuum cleaner for cleaning slag in casting sand molds. The vacuum cleaner has a simple structure, is not prone to failure, is suitable for harsh working environments, and can effectively improve environmental quality and reduce pollution.

[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a simple vacuum cleaner for cleaning slag in casting sand molds, comprising an upper collecting bucket, a lower collecting bucket, a hose and a suction pipe, wherein the lower end of the upper collecting bucket is connected to the upper end of the lower collecting bucket by a snap buckle; an air outlet pipe is provided at the upper end of the upper collecting bucket, and an upper cover is provided at the upper end of the air outlet pipe, and a filter box is fixed to the upper end of the air outlet pipe by a thread on the upper cover, and filter cotton is provided in the filter box; an ash inlet pipe is provided on the side wall of the upper collecting bucket, one end of the ash inlet pipe is connected to the interior of the upper collecting bucket, the other end of the ash inlet pipe is connected to the hose, and the other end of the hose is connected to the suction pipe.

[0006] The lower end of the upper collecting bucket is clamped together with the upper end of the lower collecting bucket, and a sealing gasket is arranged between the upper collecting bucket and the lower collecting bucket.

[0007] A handle is provided on the upper end surface of the upper collecting bucket, and the handle is connected to the upper collecting bucket through a pin.

[0008] The lower collecting barrel is a round barrel with an opening at the upper end, and a funnel-shaped annular baffle is arranged at the opening of the lower collecting barrel.

[0009] The outer diameter of the filter box is smaller than the inner diameter of the air outlet pipe. A boss is provided at the upper end of the air outlet pipe, and a plurality of first air holes are evenly distributed on the lower end surface of the air outlet pipe.

[0010] The upper end of the air outlet pipe is provided with an external thread, and the lower end of the upper cover is provided with an internal thread, which is matched with the external thread of the air outlet pipe; a plurality of second vent holes are evenly distributed on the upper end surface of the upper cover.

[0011] The straw is a "┓"-shaped circular tube, the left end of which is connected to a hose, and a dust suction port is provided at the lower end of the straw; an air intake pipe is provided at the right end of the bend of the straw, one end of the air intake pipe is connected to the inside of the straw, and the other end of the air intake pipe is connected to an external high-pressure gas pipeline. After the external gas enters the air intake pipe, it enters the upper collection bucket through the hose.

[0012] The beneficial effects of the utility model are as follows: the utility model provides a simple vacuum cleaner for cleaning slag in casting sand molds. The vacuum cleaner has a simple structure, is easy to use, has low cost, is not prone to failure, is suitable for harsh working environments, and can effectively improve environmental quality and reduce pollution. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a structural schematic diagram of the utility model.

[0014] Figure 2 It is a cross-sectional view of the upper collecting barrel.

[0015] Figure 3 A top view of the upper collection barrel.

[0016] Figure 4 This is a cross-sectional view of the lower collection barrel.

[0017] Figure 5 A top view of the lower collection barrel.

[0018] Figure 6 A cross-sectional view of the filter box.

[0019] Figure 7 A top view of the filter box.

[0020] Figure 8 This is a cross-sectional view of the upper cover.

[0021] Fig. 9 This is a bottom view of the upper cover.

[0022] In the figure: 1. upper collecting barrel, 11. ash inlet pipe, 12. handle, 13. air outlet, 2. lower collecting barrel, 21. annular baffle, 3. sealing gasket, 4. filter box, 41. boss, 42. first air vent, 5. upper cover, 51. internal thread, 52. second air vent, 6. pin, 7. hose, 8. straw, 81. air inlet pipe, 82. ash suction port, 9. buckle, 10. filter cotton. DETAILED DESCRIPTION

[0023] The technical solution of the utility model will be clearly and completely described below in conjunction with the drawings in the specification. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0024] The following is combined with Figure 1-9The specific implementation mode of the utility model is further elaborated in detail: a simple vacuum cleaner for slag removal of casting sand molds, comprising an upper collecting bucket 1, a lower collecting bucket 2, a hose 7 and a suction pipe 8, the lower end of the upper collecting bucket 1 and the upper end of the lower collecting bucket 2 are clamped together, a sealing gasket 3 is provided between the upper collecting bucket 1 and the lower collecting bucket 2, and the sealing gasket 3 is used to prevent air leakage between the upper collecting bucket 1 and the lower collecting bucket 2; the lower end of the upper collecting bucket 1 is connected to the upper end of the lower collecting bucket 2 by a buckle 9, and the buckle 9 is used to facilitate the separation and connection between the upper collecting bucket 1 and the lower collecting bucket 2; the upper end of the upper collecting bucket 1 is provided with an air outlet pipe 13, and the upper end of the air outlet pipe 13 is provided with an upper cover 5, and the upper cover 5 is threaded The filter box 4 is fixed to the upper end of the outlet pipe 13, and the filter cotton 10 is arranged in the filter box 4; the outer diameter of the filter box 4 is smaller than the inner hole diameter of the outlet pipe 13, the upper end of the outlet pipe 13 is provided with a boss 41, and a plurality of first vent holes 42 are evenly distributed on the lower end surface of the outlet pipe 13; the upper end of the outlet pipe 13 is provided with an external thread, and the lower end of the upper cover 5 is provided with an internal thread 51, and the internal thread 51 is adapted to the external thread of the outlet pipe 13; a plurality of second vent holes 52 are evenly distributed on the upper end surface of the upper cover 5; when the air in the upper collecting barrel 1 flows out from the outlet pipe 13, the air passes through the first vent hole 42, the filter cotton 10 and the second vent hole 52 in sequence, and the filter cotton 10 can remove the air without sedimentation. The sand and ash deposited in the upper collecting bucket 1 are filtered to prevent air pollution. When the filter cotton 10 needs to be replaced, the filter cotton 10 can be replaced by simply opening the upper cover 5; a handle 12 is provided on the upper end surface of the upper collecting bucket 1, and the handle 12 is connected to the upper collecting bucket 1 through a pin 6. The handle 12 is for easy movement; an ash inlet pipe 11 is provided on the side wall of the upper collecting bucket 1, and one end of the ash inlet pipe 11 is connected to the interior of the upper collecting bucket 1; in actual application, the ash inlet pipe 11 enters the pipe at one end of the upper collecting bucket 1 and is slightly inclined downward. When air enters the upper collecting bucket 1, the air rotates downward to facilitate the deposition of sand and ash and falls into the lower collecting bucket 2; the lower collecting bucket 2 is a round barrel with an open upper end, and a lower collecting A funnel-shaped annular baffle 21 is provided at the opening of the collecting barrel 2; during use, sand and ash are sucked into the upper collecting barrel 1, and the sand and ash entering the collecting barrel 1 fall into the lower collecting barrel 2 from the through hole in the center of the annular baffle 21 under the action of gravity. When the collection is completed, the lower collecting barrel 2 can be removed by opening the buckle 9, so that the sand and ash can be poured out easily; in the manufacturing process of the lower collecting barrel 2, the annular baffle 21 can be made detachable to facilitate the pouring out of the sand and ash; the other end of the ash inlet pipe 11 is connected to the hose 7, and the other end of the hose 7 is connected to the suction pipe 8; the suction pipe 8 is a "┓"-shaped circular tube, the left end of the suction pipe 8 is connected to the hose 7, and the lower end of the suction pipe 8 is provided with an ash suction port 82;An air inlet pipe 81 is provided at the right end of the bend of the suction pipe 8. One end of the air inlet pipe 81 is connected to the inside of the suction pipe 8, and the other end of the air inlet pipe 81 is connected to an external high-pressure gas pipeline. After the external gas enters the air inlet pipe 81, it enters the upper collecting bucket 1 through the hose 7. In actual use, an air switch can be installed on the air inlet pipe 81 to control the switch of the vacuum cleaner. During the process of gas entering, a certain negative pressure is formed at the lower end of the suction pipe 8, which can suck the sand and ash in the casting sand mold into the upper collecting bucket 1.

[0025] The use process of the utility model is as follows: first, use the handle 12 to move the vacuum cleaner to the sand mold that needs to be vacuumed, and connect the high-pressure air pipe to the air inlet pipe 81; at this time, the gas enters the suction pipe 8, and a certain negative pressure is formed at the lower end of the suction pipe 8, which sucks the sand and ash in the casting sand mold into the upper collecting bucket 1. The air entering the upper collecting bucket 1 rotates downward, and under the action of gravity, the sand and ash in the air falls into the lower collecting bucket 2 from the through hole in the center of the annular baffle 21; the excess air in the upper collecting bucket 1 and the lower collecting bucket 2 flows out from the outlet pipe 13, and the air passes through the first air vent 42, the filter cotton 10 and the second air vent 52 in turn. The filter cotton 10 can filter the sand and ash that have not been precipitated in the air; when the filter cotton 10 needs to be replaced, only the upper cover 5 needs to be opened to replace the filter cotton 10; when too much sand and ash are collected, the buckle 9 can be opened to remove the lower collecting bucket 2 and pour out the sand and ash in the lower collecting bucket 2.

[0026] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

[0027] The parts not described in detail in this utility model are prior art.

Claims

1. A simple vacuum cleaner for cleaning slag from a casting sand mold, comprising an upper collecting bucket (1), a lower collecting bucket (2), a hose (7) and a suction pipe (8), wherein: The lower end of the upper collecting barrel (1) is connected to the upper end of the lower collecting barrel (2) via a buckle (9); an air outlet pipe (13) is provided at the upper end of the upper collecting barrel (1), an upper cover (5) is provided at the upper end of the air outlet pipe (13), the upper cover (5) fixes a filter box (4) to the upper end of the air outlet pipe (13) via a thread, and filter cotton (10) is provided in the filter box (4); an ash inlet pipe (11) is provided on the side wall of the upper collecting barrel (1), one end of the ash inlet pipe (11) is connected to the interior of the upper collecting barrel (1), the other end of the ash inlet pipe (11) is connected to a hose (7), and the other end of the hose (7) is connected to a suction pipe (8).

2. A simple vacuum cleaner for cleaning slag in casting sand molds according to claim 1, characterized in that: The lower end of the upper collecting bucket (1) and the upper end of the lower collecting bucket (2) are clamped together, and a sealing gasket (3) is provided between the upper collecting bucket (1) and the lower collecting bucket (2).

3. A simple vacuum cleaner for cleaning slag in casting sand molds according to claim 1, characterized in that: A handle (12) is provided on the upper end surface of the upper collecting bucket (1), and the handle (12) is connected to the upper collecting bucket (1) via a pin (6).

4. A simple vacuum cleaner for cleaning slag from a casting sand mold according to claim 1, characterized in that: The lower collecting barrel (2) is a round barrel with an opening at the upper end, and a funnel-shaped annular baffle (21) is provided at the opening of the lower collecting barrel (2).

5. A simple vacuum cleaner for cleaning slag from a casting sand mold according to claim 1, characterized in that: The outer diameter of the filter box (4) is smaller than the inner diameter of the outlet pipe (13); a boss (41) is provided at the upper end of the outlet pipe (13); and a plurality of first ventilation holes (42) are evenly distributed on the lower end surface of the outlet pipe (13).

6. A simple vacuum cleaner for cleaning slag in a casting sand mold according to claim 1, characterized in that: The upper end of the air outlet pipe (13) is provided with an external thread, and the lower end of the upper cover (5) is provided with an internal thread (51), the internal thread (51) being compatible with the external thread of the air outlet pipe (13); and a plurality of second air vents (52) are evenly distributed on the upper end surface of the upper cover (5).

7. A simple vacuum cleaner for cleaning slag from a casting sand mold according to claim 1, characterized in that: The suction pipe (8) is a "┓"-shaped circular tube. The left end of the suction pipe (8) is connected to the hose (7). The lower end of the suction pipe (8) is provided with an ash suction port (82). The right end of the bend of the suction pipe (8) is provided with an air intake pipe (81). One end of the air intake pipe (81) is connected to the inside of the suction pipe (8). The other end of the air intake pipe (81) is connected to an external high-pressure gas pipeline. After the external gas enters the air intake pipe (81), it enters the upper collection bucket (1) through the hose (7).