Feeding device of explosion-proof spherical reaction kettle

By using a combination of a screw conveyor auger and a rotating rod crushing blade in the reactor feeding device, the problems of adhesion, scattering and clogging in material transportation are solved, and the effect of full feeding and low clogging is achieved.

CN222369037UActive Publication Date: 2025-01-21DALIAN ZHONGZHI CHANGXING FINE CHEM CO LTD
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Patent Information

Application Number
CN202420416926.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-05
Publication Date
2025-01-21
Estimated Expiration
2034-03-05

AI Technical Summary

Technical Problem

The existing reactor feeding device has problems of adhesion and spilling when transporting materials, and is prone to risk of blockage due to material agglomeration.

Method used

The screw conveyor auger is used for forced spiral feeding, and the rotating rod is pushed by the cylinder, combined with the crushing blades and spiral columns driven by the servo motor, to crush the agglomerated materials and control the material flow.

Benefits of technology

It effectively avoids the adhesion and scattering of materials, ensures sufficient feeding, reduces the risk of blockage, is simple to operate and highly practical.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of explosion-proof spherical reaction kettles, particularly relates to a feeding device of an explosion-proof spherical reaction kettle, and provides the following scheme aiming at the problems of insufficient feeding and high blocking risk in the background technology: the feeding device of the explosion-proof spherical reaction kettle comprises a kettle body, a feeding pipe is welded at the top of the side wall of the kettle body, and a discharging pipe is welded at the top of the side wall of the kettle body; a spiral conveying auger is welded to the outer wall of one end of the feeding pipe. According to the utility model, the mode of conveying materials by a conveyor belt is replaced, the spiral forced feeding is carried out through the spiral conveying auger, materials in the feeding frame can be forcibly fed into the kettle body under the action of the spiral conveying auger, the adhesion and scattering of the materials are avoided, the feeding is sufficient, the waste of the materials is avoided, and the production cost is reduced. The rotating rod is pushed downwards through the air cylinder, under the action of the servo motor, the smashing blades and the spiral column can rotate at the same time, then caked materials are smashed, the materials are controlled to flow downwards, blockage of the materials is well avoided, and the device is reasonable in design, easy to operate and high in practicability.
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Description

Technical Field

[0001] The utility model relates to the technical field of explosion-proof spherical reactors, in particular to a feeding device for an explosion-proof spherical reactor. Background Art

[0002] The broad understanding of the reactor is a stainless steel container for physical or chemical reactions. The structural design and parameter configuration of the container are carried out according to different process conditions. The design conditions, process, inspection, manufacturing, and acceptance must be based on relevant technical standards to achieve the heating, evaporation, cooling, and low-speed mixing reaction functions required by the process. Important parameters such as temperature, pressure, mechanical control, and concentrations of reactants and products during the reaction process are strictly regulated.

[0003] After searching, the patent (application number: 202120299204.5) discloses "a reactor feeding device and reactor that is convenient for feeding". The device is equipped with a conical feed hopper, a horizontal conveyor belt, a slope conveyor belt, a baffle plate, a water pump, and a conveying pipe. It can simultaneously convey solid materials and liquid materials into the reactor body, thereby improving the applicability of the device, avoiding personnel from working at heights, and reducing safety hazards. However, the device has the following problems in actual operation:

[0004] First, the device uses a slope conveyor belt for loading, but the slope conveyor belt cannot ensure that the material fully enters the reactor, and there are problems of adhesion and spillage during the transportation process;

[0005] In addition, the device uses an impact cone feed hopper to prevent solid material accumulation from blocking the cone feed hopper. However, in actual work, some materials that are prone to agglomeration are difficult to break up by vibration due to their large size, and there is still a greater risk of blockage. Utility Model Content

[0006] In view of the deficiencies of the prior art, the utility model provides a feeding device for an explosion-proof spherical reactor, which overcomes the deficiencies of the prior art and effectively solves the problem of insufficient feeding and still having a large risk of clogging.

[0007] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0008] A feeding device for an explosion-proof spherical reactor comprises a reactor body, a feeding pipe is welded on the top of the side wall of the reactor body, a spiral conveying auger is welded on the outer wall of one end of the feeding pipe, a loading frame is welded on the outer wall of the bottom of the spiral conveying auger, and a unloading frame is arranged on the outer wall of the top of the loading frame;

[0009] The outer wall of one side of the unloading frame is fixedly connected to a cylinder by bolts, and the cylinder piston rod is connected to a connecting plate, a servo motor is installed on the inner wall of one end of the connecting plate, the servo motor output shaft is connected to a rotating rod, and a crushing blade is welded to the outer wall of the bottom of the rotating rod, and a spiral column is welded to the outer wall of the bottom of the crushing blade.

[0010] Preferably, a mounting bracket is welded to the top outer wall of the kettle body, and a stirring motor is fixedly connected to the top outer wall of the mounting bracket by bolts, and a stirring rod is connected to the output shaft of the stirring motor.

[0011] Preferably, a feed pipe is welded at the center of the outer wall at the bottom of the kettle body.

[0012] Preferably, an observation port is installed on one side of the outer wall of the top of the kettle body.

[0013] Preferably, a pressure gauge is installed on the other side of the outer wall of the top of the kettle body.

[0014] Preferably, the size of the crushing blade is smaller than the inner diameter of the feeding opening of the feeding frame.

[0015] Preferably, the blanking frame and the outer wall of the kettle body are both welded with support frames.

[0016] The beneficial effects of the utility model are:

[0017] 1. The feeding device of the explosion-proof spherical reactor designed in this invention replaces the method of conveying materials by conveyor belts. The spiral conveying auger is used for spiral forced feeding. The materials in the feeding frame can be forcibly fed into the reactor body under the action of the spiral conveying auger, which avoids the adhesion and scattering of materials. It has the characteristics of sufficient feeding and avoids the waste of materials.

[0018] 2. The feeding device of the explosion-proof spherical reactor of this design pushes the rotating rod downward through the cylinder. Under the action of the servo motor, the crushing blades and the spiral column can rotate at the same time, thereby crushing the agglomerated materials and controlling the downward flow of the materials, which effectively avoids the blockage of the materials. It is reasonable in design, simple in operation and highly practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the overall structure of a feeding device for an explosion-proof spherical reactor proposed by the utility model;

[0020] Figure 2 This is a rear view of the overall structure of a feeding device of an explosion-proof spherical reactor proposed by the utility model;

[0021] Figure 3 The utility model provides a schematic diagram of the cylinder connection structure of a feeding device of an explosion-proof spherical reactor.

[0022] In the figure: 1. kettle body; 2. feed pipe; 3. screw conveyor; 4. loading frame; 5. unloading frame; 6. cylinder; 7. connecting plate; 8. servo motor; 9. rotating rod; 10. crushing blade; 11. spiral column; 12. mounting frame; 13. stirring motor; 14. stirring rod; 15. unloading pipe; 16. observation port; 17. pressure gauge. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0024] Embodiment 1, refer to Figure 1 A feeding device for an explosion-proof spherical reactor comprises a reactor body 1, a feeding pipe 2 is welded to the top of the side wall of the reactor body 1, a spiral conveying auger 3 is welded to the outer wall of one end of the feeding pipe 2, a loading frame 4 is welded to the outer wall at the bottom of the spiral conveying auger 3, and a unloading frame 5 is arranged on the outer wall at the top of the loading frame 4.

[0025] In this embodiment, the method of conveying materials by conveyor belt is replaced, and spiral forced feeding is performed by a spiral conveying auger 3. The material in the loading frame 4 can be forcibly fed into the kettle body 1 under the action of the spiral conveying auger 3, avoiding the adhesion and scattering of the material, having the characteristics of sufficient feeding, and avoiding the waste of material.

[0026] Example 2, refer to Figure 3 A feeding device for an explosion-proof spherical reactor, wherein a cylinder 6 is fixedly connected to the outer wall of one side of a feeding frame 5 by bolts, and a piston rod of the cylinder 6 is connected to a connecting plate 7, a servo motor 8 is installed on the inner wall of one end of the connecting plate 7, and a rotating rod 9 is connected to the output shaft of the servo motor 8, and a crushing blade 10 is welded to the outer wall at the bottom of the rotating rod 9, and a spiral column 11 is welded to the outer wall at the bottom of the crushing blade 10.

[0027] In this embodiment, the rotating rod 9 is pushed downward by the cylinder 6. Under the action of the servo motor 8, the crushing blade 10 and the spiral column 11 can rotate simultaneously, thereby crushing the agglomerated materials and controlling the downward flow of the materials, which effectively avoids the blockage of the materials. The process is reasonable, the operation is simple, and the practicability is strong.

[0028] Reference Figure 2 A mounting frame 12 is welded to the top outer wall of the kettle body 1, and a stirring motor 13 is fixedly connected to the top outer wall of the mounting frame 12 by bolts, and a stirring rod 14 is connected to the output shaft of the stirring motor 13.

[0029] Reference Figure 1 A feeding pipe 15 is welded at the center of the outer wall at the bottom of the kettle body 1.

[0030] Reference Figure 1 An observation port 16 is installed on one side of the top outer wall of the kettle body 1.

[0031] Reference Figure 1 A pressure gauge 17 is installed on the other side of the outer wall of the top of the kettle body 1.

[0032] Reference Figure 3 The size of the crushing blade 10 is smaller than the inner diameter of the feeding opening of the feeding frame 5.

[0033] Reference Figure 1 The blanking frame 5 and the outer wall of the kettle body 1 are both welded with support frames.

[0034] Working principle: the material in the unloading frame 5 will first fall into the loading frame 4. If the unloading speed is found to be reduced during the unloading process, the rotating rod 9 can be pushed downward by the cylinder 6. Under the action of the servo motor 8, the crushing blade 10 and the spiral column 11 can rotate at the same time, thereby crushing the agglomerated material and controlling the downward flow of the material to prevent material blockage. After that, the material in the loading frame 4 can be forcibly fed into the kettle body 1 under the action of the spiral conveying auger 3 to complete the overall loading operation.

[0035] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A feeding device for an explosion-proof spherical reactor, comprising a reactor body (1), characterized in that: A feed pipe (2) is welded to the top of the side wall of the kettle body (1), and a spiral conveying auger (3) is welded to the outer wall of one end of the feed pipe (2); a loading frame (4) is welded to the outer wall of the bottom of the spiral conveying auger (3), and a unloading frame (5) is provided on the outer wall of the top of the loading frame (4); The outer wall of one side of the material discharge frame (5) is fixedly connected to a cylinder (6) by bolts, and the piston rod of the cylinder (6) is connected to a connecting plate (7), a servo motor (8) is installed on the inner wall of one end of the connecting plate (7), the output shaft of the servo motor (8) is connected to a rotating rod (9), and a crushing blade (10) is welded to the outer wall of the bottom of the rotating rod (9), and a spiral column (11) is welded to the outer wall of the bottom of the crushing blade (10).

2. The feeding device of the explosion-proof spherical reactor according to claim 1, characterized in that: A mounting frame (12) is welded to the top outer wall of the kettle body (1), and a stirring motor (13) is fixedly connected to the top outer wall of the mounting frame (12) by means of bolts, and a stirring rod (14) is connected to the output shaft of the stirring motor (13).

3. The feeding device of the explosion-proof spherical reactor according to claim 1, characterized in that: A feeding pipe (15) is welded at the center of the outer wall at the bottom of the kettle body (1).

4. The feeding device of the explosion-proof spherical reactor according to claim 1, characterized in that: An observation port (16) is installed on one side of the top outer wall of the kettle body (1).

5. The feeding device of the explosion-proof spherical reactor according to claim 1, characterized in that: A pressure gauge (17) is installed on the other side of the top outer wall of the kettle body (1).

6. The feeding device of the explosion-proof spherical reactor according to claim 1, characterized in that: The size of the crushing blade (10) is smaller than the inner diameter of the discharge opening of the discharge frame (5).

7. The feeding device of the explosion-proof spherical reactor according to claim 1, characterized in that: The material discharge frame (5) and the outer wall of the kettle body (1) are both welded with support frames.

Citation Information

Patent Citations

  • Reaction kettle feeding device facilitating feeding and reaction kettle

    CN214681705U