Steam heating type reaction kettle
By designing the measuring mechanism and stirring mechanism in the steam reactor, the problem of difficult control of the steam volume is solved, the risk of explosion and scalding is reduced, and the uniformity of the material and the stability of the reaction are improved.
Patent Information
- Application Number
- CN202421210301.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-05-30
AI Technical Summary
During the operation of existing steam reactors, it is difficult to accurately grasp the steam volume of the existing steam reactors, which leads to an increase in the pressure inside the kettle and increases the risk of explosion and scalding.
A steam-heated reaction kettle is designed, equipped with a measuring mechanism and a stirring mechanism. The measuring mechanism monitors the amount of steam in the kettle in real time through the sleeve block, spring rod and measuring rod, and triggers the alarm when there is too much steam; the stirring mechanism uses the motor, toothed disc and stirring blade to achieve uniform mixing of the materials in the kettle and uniform steam distributed.
Through real-time monitoring and alarm functions, it is ensured that the steam volume is within the appropriate range, reducing the risk of explosion and scalding; the stirring mechanism improves the uniformity of materials and the stability of the reaction, ensuring product quality.
Smart Images
Figure CN222369070U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reaction kettles, in particular to a steam-heating reaction kettle. Background Art
[0002] Steam reactor, jacket and liner are used at normal pressure, with reasonable structure, durable and wear-resistant, high temperature resistant, corrosion resistant, easy to use, etc. It is widely used in petroleum, chemical, rubber, food, scientific research and other industries to complete the decomposition, polymerization, concentration and other process requirements of electroplating additives during heating or cooling.
[0003] However, it still has the following disadvantages in actual use:
[0004] In the existing steam reactor, workers need to add steam to achieve the heating effect during the production process of electroplating additives. Adding too much or too little steam inside the steam reactor will affect the normal use of the steam reactor. However, it is difficult for workers to accurately grasp the amount of steam during operation, so they need to rely on experience and related equipment for judgment and control. However, when there is too much steam in the steam reactor, it is inconvenient for workers to observe the amount of steam inside the steam reactor, resulting in increased pressure in the reactor, increasing the risk of explosion and scalding, and dangerous operation. Utility Model Content
[0005] The utility model aims to provide a steam-heated reactor to solve the problem that in the existing steam reactor mentioned in the background technology, too much or too little steam is added to the inside of the steam reactor during use by the staff, which will affect the normal use of the steam reactor; when there is too much steam in the steam reactor, it is inconvenient for the staff to observe the amount of steam inside the steam reactor, and the operation is dangerous.
[0006] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0007] The utility model discloses a steam-heated reactor, comprising a reactor body, a shell installed on the top of the reactor body, a mounting tube installed on the top of the reactor body located on one side of the shell, a steam pipe installed on the outside of the reactor body, and a measuring mechanism: the measuring mechanism comprises a sleeve block movably assembled inside the mounting tube, a spring rod is installed inside the reactor body, a measuring rod is installed on the outer surface of the mounting tube, an alarm is installed on the top of the measuring rod, and a switch is installed on one end of the alarm; and a stirring mechanism: the stirring mechanism is arranged on the outer surface of the shell.
[0008] Furthermore, the stirring mechanism includes a motor arranged on the outer surface of the casing, the output shaft of the motor is installed with a driving assembly through a coupling, a mounting frame is installed inside the casing, a stirring rod is installed inside the mounting frame, a rotating assembly is installed at one end of the stirring rod, and a stirring assembly is installed at the other end of the stirring rod.
[0009] Furthermore, the driving assembly includes a gear plate arranged at one end of the motor, and tooth grooves are formed on both sides of the gear plate.
[0010] Furthermore, the rotating assembly includes a rotating gear arranged at one end of the stirring rod, and the rotating gear and the toothed disc are meshingly connected.
[0011] Furthermore, the stirring assembly includes a stirring blade installed at the other end of the stirring rod, and the stirring blade is arranged inside the kettle body.
[0012] Furthermore, a guide groove is provided inside the mounting frame, and the stirring rod passes through the guide groove.
[0013] Furthermore, the sleeve block is sleeved on the top end of the spring rod, and the sleeve block and the switch are arranged on the same horizontal plane.
[0014] Compared with the prior art, the advantages of the present invention are:
[0015] The utility model is provided with a measuring mechanism. When there is too much steam in the kettle body, the steam pushes the sleeve block to slide up, so that the sleeve block rises inside the installation cylinder along the guiding track of the spring rod. When the sleeve block extends to the outside of the installation cylinder, the measuring rod can be referred to to observe the amount of steam inside the kettle body to ensure that the steam amount is within a suitable range, thereby improving the stability of the production process and the quality of the product. At the same time, when there is too much steam inside the kettle body when no one is watching, the sleeve block extends outward to a designated place to squeeze the switch, which can drive the alarm to work, which can facilitate the staff to observe the steam amount in the reactor and provide a warning to the staff. The alarm is issued in time through the measuring mechanism to remind the staff to take corresponding measures, thereby reducing the risk of explosion and scalding caused by excessive steam, ensuring the personal safety of the staff and improving the safety of the processing process.
[0016] Based on the above beneficial effects, a stirring mechanism is provided. After the electroplating additives are added to the reactor, the staff can start the motor installed on the outside of the casing to make the output shaft of the motor drive the gear plate installed at one end to rotate inside the mounting frame through the coupling, so that the rotation of the gear plate drives the rotating gears on both sides that are meshed to rotate, so that the rotating gear drives the stirring rod fixedly connected at one end to rotate, and during the rotation of the stirring rod, the stirring blades fixed at one end are driven to stir evenly inside the reactor body, which can evenly stir the electroplating additives added to the reactor, improve the stirring uniformity of the materials in the reactor, ensure product quality and reaction stability, reduce precipitation, and at the same time, help to stir the steam inside the reactor body, evenly distribute the temperature, and avoid uneven reaction caused by uneven temperature. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0018] Figure 1 It is an axonometric drawing of the utility model;
[0019] Figure 2 It is a three-dimensional cross-sectional view of the measuring mechanism of the utility model;
[0020] Figure 3 It is an exploded view of the utility model;
[0021] Figure 4 For the utility model Figure 3 Enlarged view of point A in the middle.
[0022] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0023] 1. Kettle body; 2. Casing; 3. Motor; 4. Mounting tube; 5. Measuring rod; 6. Alarm; 7. Switch; 8. Spring rod; 9. Bushing block; 10. Stirring blade; 11. Stirring rod; 12. Toothed disc; 13. Mounting frame; 14. Rotating gear; 15. Steam pipe. DETAILED DESCRIPTION
[0024] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.
[0025] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific implementation methods disclosed below.
[0026] In order to make the purpose, technical solution and advantages of the present invention more clear, the implementation mode of the present invention will be further described in detail below with reference to the accompanying drawings.
[0027] See also Figure 1-4 As shown, this embodiment is a steam-heated reactor, comprising a reactor body 1, a casing 2 is installed on the top of the reactor body 1, a mounting cylinder 4 is installed on the top of the reactor body 1 on one side of the casing 2, a steam pipe 15 is installed on the outside of the reactor body 1, and also comprises a measuring mechanism: the measuring mechanism comprises a sleeve block 9 movably assembled inside the mounting cylinder 4, a spring rod 8 is installed inside the reactor body 1, a measuring rod 5 is installed on the outer surface of the mounting cylinder 4, an alarm 6 is installed on the top of the measuring rod 5, and a switch 7 is installed at one end of the alarm 6; a stirring mechanism: the stirring mechanism is arranged on the outer surface of the casing 2.
[0028] The measuring mechanism serves as the main bearing structure and can increase the safety of the overall structure by being fixedly connected to the device as a whole.
[0029] The driving assembly includes a gear disc 12 disposed at one end of the motor 3 , and tooth grooves are formed on both sides of the gear disc 12 .
[0030] The drive assembly is arranged to fully stir the interior of the kettle body 1 .
[0031] The rotating assembly includes a rotating gear 14 arranged at one end of the stirring rod 11, and the rotating gear 14 and the toothed disc 12 are meshingly connected.
[0032] The rotating assembly is arranged so that the gear plate 12 can rotate to drive the rotating gears 14 meshingly connected on both sides to rotate.
[0033] The stirring assembly includes a stirring blade 10 installed at the other end of a stirring rod 11 , and the stirring blade 10 is arranged inside the kettle body 1 .
[0034] The stirring assembly is arranged so that the interior of the kettle body 1 can be stirred uniformly during the rotation of the stirring blade 10 .
[0035] The alarm 6 is a contact alarm, that is, when the sleeve block 9 contacts the squeeze switch 7, the alarm 6 emits a buzzing sound.
[0036] Working principle: When the amount of steam introduced into the kettle body 1 is too much, the internal pressure of the kettle body 1 increases, and the steam pushes the sleeve block 9 to slide upward, so that the sleeve block 9 rises inside the mounting tube 4 along the guide track of the spring rod 8. When the sleeve block 9 extends to the outside of the mounting tube 4, the measuring rod 5 can be used to infer the amount of steam inside the kettle body 1. At the same time, when there is no one to watch, when there is too much steam inside the kettle body 1, the sleeve block 9 extends outward to the designated place to squeeze the switch 7, which can drive the alarm 6 to work.
[0037] See also Figure 1-4 As shown, this embodiment is based on the above-mentioned embodiment 1 and further includes a stirring mechanism, the stirring mechanism includes a motor 3 arranged on the outer surface of the casing 2, the output shaft of the motor 3 is installed with a driving assembly through a coupling, a mounting frame 13 is installed inside the casing 2, a stirring rod 11 is installed inside the mounting frame 13, a rotating assembly is installed at one end of the stirring rod 11, and a stirring assembly is installed at the other end of the stirring rod 11.
[0038] The sleeve block 9 is sleeved on the top end of the spring rod 8, and the sleeve block 9 and the switch 7 are arranged on the same horizontal plane.
[0039] The switch 7 and the sleeve block 9 are arranged so that the sleeve block 9 can squeeze the switch 7 to drive the alarm 6 to work.
[0040] Working principle: By starting the motor 3 installed on the outside of the casing 2, the staff can make the output shaft of the motor 3 drive the toothed disc 12 installed at one end to rotate inside the mounting frame 13 through the coupling, so that the rotation of the toothed disc 12 drives the rotating gear 14 with meshing connection on both sides to rotate, so that the rotating gear 14 drives the stirring rod 11 fixedly connected at one end to rotate, so that the stirring blade 10 fixedly connected at one end is driven to stir evenly inside the kettle body 1 during the rotation of the stirring rod 11;
[0041] In this step, the electroplating additive added into the reaction kettle can be uniformly stirred.
[0042] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0043] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions described in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A steam-heated reactor, comprising a reactor body (1), a housing (2) being mounted on the top of the reactor body (1), a mounting tube (4) being mounted on one side of the housing (2) at the top of the reactor body (1), and a steam pipe (15) being mounted on the outside of the reactor body (1), characterized in that: Also includes: Measuring mechanism: the measuring mechanism comprises a sleeve block (9) movably mounted inside the mounting tube (4), a spring rod (8) is mounted inside the kettle body (1), a measuring rod (5) is mounted on the outer surface of the mounting tube (4), an alarm (6) is mounted on the top end of the measuring rod (5), and a switch (7) is mounted on one end of the alarm (6); Stirring mechanism: the stirring mechanism is arranged on the outer surface of the casing (2).
2. A steam-heated reactor according to claim 1, characterized in that: The stirring mechanism comprises a motor (3) arranged on the outer surface of the casing (2); the output shaft of the motor (3) is mounted with a driving assembly via a coupling; a mounting frame (13) is mounted inside the casing (2); a stirring rod (11) is mounted inside the mounting frame (13); a rotating assembly is mounted at one end of the stirring rod (11); and a stirring assembly is mounted at the other end of the stirring rod (11).
3. A steam-heated reactor according to claim 2, characterized in that: The driving assembly comprises a toothed disc (12) arranged at one end of the motor (3), and tooth grooves are provided on both sides of the toothed disc (12).
4. A steam-heated reactor according to claim 3, characterized in that: The rotating assembly comprises a rotating gear (14) arranged at one end of the stirring rod (11), and the rotating gear (14) and the toothed disc (12) are meshingly connected.
5. A steam-heated reactor according to claim 2, characterized in that: The stirring assembly comprises a stirring blade (10) installed at the other end of the stirring rod (11), and the stirring blade (10) is arranged inside the kettle body (1).
6. A steam-heated reactor according to claim 2, characterized in that: A guide groove is provided inside the mounting frame (13), and the stirring rod (11) passes through the guide groove.
7. A steam-heated reactor according to claim 1, characterized in that: The sleeve block (9) is sleeved on the top end of the spring rod (8), and the sleeve block (9) and the switch (7) are arranged on the same horizontal plane.