Waterproof coiled material preimpregnation device
By designing a waterproof membrane pre-impregnation device that includes an adjustable oil immersion roller assembly and a flue gas treatment assembly, the problem of poor flexibility of the existing device is solved, and a more efficient oil immersion operation and better environmental performance are achieved.
Patent Information
- Application Number
- CN202420316612.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-21
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-02-21
AI Technical Summary
The existing waterproof coil prepreg device has poor flexibility when the oil-soaking operation of the tire base cloth, and cannot effectively adjust the oil-soaking thickness of the oil, resulting in limited use.
A pre-impregnation device including an oil immersion tank, a bearing seat, a conveyor roller, an oil immersion roller assembly and a flue gas treatment assembly was designed. The oil immersion roller assembly can adjust the position of the oil immersion roller through a motor-driven two-way screw and moving plate structure to flexibly control the oil thickness on the tire base fabric.
The oil immersion time and flexibility of the tire base cloth in the oil immersion tank are improved, the efficiency of the device is enhanced, and the environmental protection is improved through the flue gas treatment component.
Smart Images

Figure CN222369458U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of waterproof coiled material production equipment, in particular to a waterproof coiled material pre-impregnation device. Background Art
[0002] When producing modified asphalt waterproofing membranes, two key processes are required: pre-oiling and oiling. The purpose of these processes is to soak asphalt, engine oil and other oils into the base fabric, ensuring that the base fabric is fully soaked with asphalt, preventing the base fabric from not being soaked in the finished product after the coating material is scraped onto the surface in the subsequent process, and preventing the waterproofing membrane from leaking and stratifying after it comes into contact with water.
[0003] In the prior art, a patent document with a publication number of CN214320718U discloses a waterproof coiled material pre-oiling device, comprising a bracket and an open oil tank, wherein a pair of limit plates are arranged on the bracket, each of the limit plates is provided with an opening, an oil-immersed roller is arranged between the limit plates, vertical plates are arranged at both ends of the oil-immersed roller, the oil-immersed roller is rotatably connected to the vertical plates, horizontal plates are fixed at the top ends of the two vertical plates, the horizontal plates pass through the opening, a pushing device is arranged at one end of the two horizontal plates away from the oil-immersed roller, and the pushing device is fixed on the bracket.
[0004] During use, it was found that when the oil tank of the above-mentioned device is immersing the tire base cloth in oil, the oil immersion roller positions the tire base cloth in the oil tank. Since the conveying speed of the tire base cloth is constant, the tire base cloth can only be immersed in oil of a certain thickness during the oil immersion operation, which has poor flexibility and certain limitations in use. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides a waterproof coiled material pre-impregnation device which reduces the limitation of use.
[0006] The utility model discloses a waterproof coiled material pre-impregnation device, comprising an oil immersion tank, a No. 1 bearing seat, a No. 1 conveying roller, a No. 2 bearing seat and a No. 2 conveying roller, wherein the No. 1 bearing seat is arranged at the left part of the top of the oil immersion tank, the No. 1 conveying roller is rotatably arranged between two groups of the No. 1 bearing seats, the No. 2 bearing seat is arranged at the right part of the top of the oil immersion tank, the No. 2 conveying roller is rotatably arranged between the two groups of the No. 2 bearing seats, and the utility model further comprises an oil immersion roller assembly and a smoke treatment assembly, wherein the oil immersion roller assembly is arranged inside the oil immersion tank, and the smoke treatment assembly is arranged on the oil immersion tank; when in use, the tire base cloth is passed around the top of the No. 1 conveying roller and passed under the oil immersion roller assembly and then passed around the top of the No. 2 conveying roller, during the conveying process of the tire base cloth, the oil inside the oil immersion tank immerses the tire base cloth in oil, the oil immersion roller assembly can adjust the oil immersion thickness of the oil on the tire base cloth to improve flexibility, and the smoke treatment assembly absorbs and treats the smoke generated by the oil inside the oil immersion tank to improve environmental protection.
[0007] Preferably, the oil immersion roller assembly comprises a square frame, a motor, a two-way screw, a movable plate, a support plate and an oil immersion roller, a group of square frames are respectively arranged on the front and rear sides of the top of the oil immersion tank, and a group of two-way screws are respectively arranged in each group of frames for rotation, and a group of motors are respectively arranged on the front and rear sides of the top of the oil immersion tank, and the output end of each group of motors is connected with one end of a group of two-way screws, one end of the two groups of movable plates is respectively screwed with one group of two-way screws, and the other end of the two groups of movable plates is respectively screwed with another group of two-way screws. Two groups of support plates are respectively arranged at the bottom end of each group of movable plates, and a group of oil immersion rollers is rotatably arranged between the two groups of support plates; the tire base cloth passes around the bottom ends of the two groups of oil immersion rollers respectively, and when the oil on the tire base cloth needs to be thickened, the two groups of motors are started, so that the two groups of two-way screws cooperate with each other to drive the two groups of movable plates to perform a mirror-image moving away operation, thereby moving the two groups of oil immersion rollers away, and the two groups of oil immersion rollers guide the tire base cloth, thereby increasing the oil immersion time of the tire base cloth in the oil inside the oil immersion tank and improving flexibility.
[0008] Preferably, the smoke treatment component includes a support rod, a smoke hood, an exhaust fan, a smoke pipe, a valve, a three-way pipe and an activated carbon filter box component. A group of support rods are respectively arranged at the four corners of the top of the oil immersion tank. The tops of the four groups of support rods are connected to the bottom of the smoke hood. The top of the smoke hood is respectively connected to the input ends of the two groups of smoke pipes. The output ends of the two groups of smoke pipes are respectively connected to the two groups of input ends of the three-way pipe. Two groups of valves and a group of activated carbon filter box components are respectively arranged on each group of smoke pipes. The activated carbon filter box component is between the two groups of valves. An exhaust fan is arranged at the front end of the oil immersion tank. The input end of the machine is connected with the output end of the three-way pipe; the two sets of valves on the first group of smoking pipes are closed, the two sets of valves on the second group of smoking pipes are opened, and the exhaust fan is started, so that the smoke generated by the oil in the oil immersion tank is filtered and purified through the second group of smoking pipes and the second group of activated carbon filter box components, and then discharged through the three-way pipe and the exhaust fan. When the second group of activated carbon filter box components needs to be replaced, the two sets of valves on the second group of smoking pipes are closed and the two sets of valves on the first group of smoking pipes are opened, thereby completing the switching of the two sets of activated carbon filter box components and improving convenience.
[0009] Preferably, the activated carbon filter box assembly includes a filter box, a sealing cover and bolts. The filter box is installed on the smoking pipe, activated carbon is arranged inside the filter box, and the sealing cover seals the filter box through the bolts; the smoke enters the filter box through the smoking pipe and is purified and adsorbed by the activated carbon. When replacing, the bolts are kept away from the filter box, so that the sealing cover releases the seal of the filter box.
[0010] Preferably, it further comprises a handle, and the sealing cover is provided with a handle; the staff moves the sealing cover by means of the handle.
[0011] Preferably, a reinforcing plate is further included, and a reinforcing plate is arranged between the support rod and the smoke hood; the support rod and the smoke hood are reinforced and connected by the reinforcing plate to improve the firmness of the connection.
[0012] Preferably, the motor is a self-locking motor.
[0013] Compared with the prior art, the utility model has the following beneficial effects: when in use, the tire base cloth is passed around the top of the No. 1 conveying roller and passed under the oil immersion roller assembly before passing around the top of the No. 2 conveying roller. During the conveying process of the tire base cloth, the oil inside the oil immersion tank immerses the tire base cloth in oil. The oil immersion roller assembly can adjust the oil immersion thickness of the tire base cloth to improve flexibility. The smoke treatment assembly absorbs and treats the smoke generated by the oil inside the oil immersion tank to improve environmental protection. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the axonometric structure of the utility model;
[0015] Figure 2 It is a schematic diagram of the explosion structure of the utility model;
[0016] Figure 3 It is an enlarged structural diagram of the filter box and the smoking pipe;
[0017] Figure 4 It is a first enlarged structural schematic diagram of the motor and the oil-immersed roller;
[0018] Figure 5 It is a second enlarged structural schematic diagram of structures such as a motor and an oil-immersed roller.
[0019] Markings in the attached drawings: 1. prepreg tank; 2. bearing seat No. 1; 3. conveyor roller No. 1; 4. bearing seat No. 2; 5. conveyor roller No. 2; 6. frame; 7. motor; 8. bidirectional screw; 9. movable plate; 10. support plate; 11. oil-immersed roller; 12. support rod; 13. smoke extraction hood; 14. exhaust fan; 15. smoke extraction pipe; 16. valve; 17. three-way pipe; 18. filter box; 19. sealing cover; 20. bolts; 21. handle; 22. reinforcement plate. DETAILED DESCRIPTION
[0020] In order to facilitate the understanding of the utility model, the utility model will be described more comprehensively below with reference to the relevant drawings. The utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive. Example
[0021] like Figure 1 and Figure 2As shown, a waterproof coiled material prepreg device of the utility model comprises an oil immersion tank 1, a No. 1 bearing seat 2, a No. 1 conveying roller 3, a No. 2 bearing seat 4 and a No. 2 conveying roller 5, a No. 1 bearing seat 2 is arranged at the left part of the top of the oil immersion tank 1, a No. 1 conveying roller 3 is rotatably arranged between two groups of No. 1 bearing seats 2, a No. 2 bearing seat 4 is arranged at the right part of the top of the oil immersion tank 1, a No. 2 conveying roller 5 is rotatably arranged between two groups of No. 2 bearing seats 4, and also comprises an oil immersion roller assembly and a smoke treatment assembly, an oil immersion roller assembly is arranged inside the oil immersion tank 1, and a smoke treatment assembly is arranged on the oil immersion tank 1;
[0022] like Figure 2 , Figure 4 and Figure 5 As shown, the oil-immersed roller assembly includes a square frame 6, a motor 7, a bidirectional lead screw 8, a movable plate 9, a support plate 10 and an oil-immersed roller 11. A group of square frames 6 are respectively arranged on the front and rear sides of the top of the oil-immersed tank 1, and a group of bidirectional lead screws 8 are rotatably arranged in each group of square frames 6. A group of motors 7 are respectively arranged on the front and rear sides of the top of the oil-immersed tank 1, and the output end of each group of motors 7 is connected to one end of a group of bidirectional lead screws 8. One end of the two groups of movable plates 9 is respectively screwed with a group of bidirectional lead screws 8, and the other ends of the two groups of movable plates 9 are respectively screwed with another group of bidirectional lead screws 8. Two groups of support plates 10 are respectively arranged at the bottom end of each group of movable plates 9, and a group of oil-immersed rollers 11 is rotatably arranged between the two groups of support plates 10.
[0023] In the present embodiment, when in use, the tire base cloth is passed around the top of the No. 1 conveying roller 3 and around the bottom ends of the two groups of oil-immersed rollers 11, and then around the top of the No. 2 conveying roller 5. During the conveying process of the tire base cloth, the oil inside the oil-immersed tank 1 performs an oil-immersed operation on the tire base cloth. When the oil on the tire base cloth needs to be thickened, the two groups of motors 7 are started, so that the two groups of bidirectional screws 8 cooperate with each other to drive the two groups of moving plates 9 to perform a mirror-image moving away operation, so that the two groups of oil-immersed rollers 11 move away from each other. The two groups of oil-immersed rollers 11 guide the tire base cloth, which increases the oil-immersed time of the tire base cloth in the oil inside the oil-immersed tank 1. Example
[0024] like Figure 1 and Figure 2 As shown, a waterproof coiled material prepreg device of the utility model comprises an oil immersion tank 1, a No. 1 bearing seat 2, a No. 1 conveying roller 3, a No. 2 bearing seat 4 and a No. 2 conveying roller 5, a No. 1 bearing seat 2 is arranged at the left part of the top of the oil immersion tank 1, a No. 1 conveying roller 3 is rotatably arranged between two groups of No. 1 bearing seats 2, a No. 2 bearing seat 4 is arranged at the right part of the top of the oil immersion tank 1, a No. 2 conveying roller 5 is rotatably arranged between two groups of No. 2 bearing seats 4, and also comprises an oil immersion roller assembly and a smoke treatment assembly, an oil immersion roller assembly is arranged inside the oil immersion tank 1, and a smoke treatment assembly is arranged on the oil immersion tank 1;
[0025] like Figure 2 , Figure 4 and Figure 5As shown, the oil-immersed roller assembly includes a square frame 6, a motor 7, a bidirectional lead screw 8, a movable plate 9, a support plate 10 and an oil-immersed roller 11. A group of square frames 6 are respectively arranged on the front and rear sides of the top of the oil-immersed tank 1. A group of bidirectional lead screws 8 are rotatably arranged in each group of square frames 6. A group of motors 7 are respectively arranged on the front and rear sides of the top of the oil-immersed tank 1. The output end of each group of motors 7 is connected to one end of a group of bidirectional lead screws 8. One end of two groups of movable plates 9 is respectively screwed with one group of bidirectional lead screws 8, and the other ends of two groups of movable plates 9 are respectively screwed with another group of bidirectional lead screws 8. Two groups of support plates 10 are respectively arranged at the bottom end of each group of movable plates 9, and a group of oil-immersed rollers 11 are rotatably arranged between the two groups of support plates 10.
[0026] like Figure 1 , Figure 2 and Figure 3 As shown, the smoke treatment assembly includes a support rod 12, a smoke hood 13, an exhaust fan 14, a smoke pipe 15, a valve 16, a three-way pipe 17 and an activated carbon filter box assembly. A group of support rods 12 are respectively arranged at the four corners of the top of the oil immersion tank 1. The tops of the four groups of support rods 12 are connected to the bottom of the smoke hood 13. The top of the smoke hood 13 is respectively connected to the input ends of the two groups of smoke pipes 15. The output ends of the two groups of smoke pipes 15 are respectively connected to the two groups of input ends of the three-way pipe 17. Two groups of valves 16 and a group of activated carbon filter box assemblies are respectively arranged on each group of smoke pipes 15. The activated carbon filter box assembly is between the two groups of valves 16. An exhaust fan 14 is arranged at the front end of the oil immersion tank 1. The input end of the exhaust fan 14 is connected to the output end of the three-way pipe 17.
[0027] like Figure 3 As shown, the activated carbon filter box assembly includes a filter box 18, a sealing cover 19 and bolts 20. The filter box 18 is installed on the smoking pipe 15. Activated carbon is arranged inside the filter box 18. The sealing cover 19 seals the filter box 18 through the bolts 20.
[0028] like Figure 1 and Figure 3 As shown, it also includes a handle 21 and a reinforcing plate 22 . The sealing cover 19 is provided with a handle 21 . The sealing cover 19 is provided with a handle 21 .
[0029] In this embodiment, when in use, the tire base cloth is passed around the top of the No. 1 conveying roller 3 and the bottom of the two groups of oil-immersed rollers 11, and then passed around the top of the No. 2 conveying roller 5. During the conveying process of the tire base cloth, the oil inside the oil-immersed tank 1 performs an oil-immersed operation on the tire base cloth. When the oil on the tire base cloth needs to be thickened, the two groups of motors 7 are started, so that the two groups of bidirectional screws 8 cooperate with each other to drive the two groups of moving plates 9 to perform a mirror-image separation operation, so that the two groups of oil-immersed rollers 11 are separated, and the two groups of oil-immersed rollers 11 guide the tire base cloth, which increases the oil-immersed time of the tire base cloth in the oil-immersed tank 1. During this time, the two valves 16 on the first smoking pipe 15 are closed, the two valves 16 on the second smoking pipe 15 are opened, and the exhaust fan 14 is started, so that the smoke generated by the oil in the oil immersion tank 1 is filtered and purified by the second smoking pipe 15 and the second activated carbon filter box assembly, and then discharged through the three-way pipe 17 and the exhaust fan 14. When the second activated carbon filter box assembly needs to be replaced, the two valves 16 on the second smoking pipe 15 are closed and the two valves 16 on the first smoking pipe 15 are opened, thereby completing the switching of the two activated carbon filter box assemblies.
[0030] The motor 7 and activated carbon of the waterproof coiled material prepreg device of the utility model are purchased on the market, and the technicians in the industry only need to install and operate them according to the accompanying instruction manual, without the need for the technicians in the field to make creative efforts.
[0031] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A waterproof coiled material pre-impregnation device, comprising an oil immersion tank (1), a No. 1 bearing seat (2), a No. 1 conveying roller (3), a No. 2 bearing seat (4) and a No. 2 conveying roller (5), wherein the No. 1 bearing seat (2) is arranged at the left portion of the top end of the oil immersion tank (1), and the No. 1 conveying roller (3) is rotatably arranged between two groups of No. 1 bearing seats (2), the No. 2 bearing seat (4) is arranged at the right portion of the top end of the oil immersion tank (1), and the No. 2 conveying roller (5) is rotatably arranged between the two groups of No. 2 bearing seats (4), characterized in that: It also comprises an oil immersion roller assembly and a smoke treatment assembly. The oil immersion roller assembly is arranged inside the oil immersion tank (1), and the smoke treatment assembly is arranged on the oil immersion tank (1).
2. A waterproof coiled material prepreg device as claimed in claim 1, characterized in that: The oil-immersed roller assembly comprises a square frame (6), a motor (7), a bidirectional lead screw (8), a movable plate (9), a support plate (10) and an oil-immersed roller (11). A group of square frames (6) are respectively arranged on the front and rear sides of the top of the oil-immersed tank (1). A group of bidirectional lead screws (8) are rotatably arranged in each group of square frames (6). A group of motors (7) are respectively arranged on the front and rear sides of the top of the oil-immersed tank (1). The output end of each group of motors (7) is connected to one end of a group of bidirectional lead screws (8). One end of the two groups of movable plates (9) is respectively screwed to one group of bidirectional lead screws (8). The other ends of the two groups of movable plates (9) are respectively screwed to another group of bidirectional lead screws (8). Two groups of support plates (10) are respectively arranged at the bottom end of each group of movable plates (9). A group of oil-immersed rollers (11) is rotatably arranged between the two groups of support plates (10).
3. A waterproof coiled material prepreg device as claimed in claim 1, characterized in that: The smoke treatment component comprises a support rod (12), a smoke hood (13), an exhaust fan (14), a smoke pipe (15), a valve (16), a three-way pipe (17) and an activated carbon filter box component. A group of support rods (12) are respectively arranged at the four corners of the top end of the oil immersion tank (1). The top ends of the four groups of support rods (12) are connected to the bottom end of the smoke hood (13). The top end of the smoke hood (13) is respectively connected to the input ends of the two groups of smoke pipes (15). The output ends of the two groups of smoke pipes (15) are respectively connected to the two groups of input ends of the three-way pipe (17). Two groups of valves (16) and a group of activated carbon filter box components are respectively arranged on each group of smoke pipes (15). The activated carbon filter box component is between the two groups of valves (16). An exhaust fan (14) is arranged at the front end of the oil immersion tank (1). The input end of the exhaust fan (14) is connected to the output end of the three-way pipe (17).
4. A waterproof coiled material prepreg device as claimed in claim 3, characterized in that: The activated carbon filter box assembly comprises a filter box (18), a sealing cover (19) and bolts (20); the filter box (18) is mounted on the smoking pipe (15); activated carbon is arranged inside the filter box (18); and the sealing cover (19) seals the filter box (18) via the bolts (20).
5. A waterproof coiled material prepreg device as claimed in claim 4, characterized in that: It also comprises a handle (21), and the sealing cover (19) is provided with the handle (21).
6. A waterproof coiled material prepreg device as claimed in claim 3, characterized in that: It also comprises a reinforcing plate (22), wherein the reinforcing plate (22) is arranged between the supporting rod (12) and the smoking hood (13).
7. A waterproof coiled material prepreg device as claimed in claim 2, characterized in that: The motor (7) is a self-locking motor.
Citation Information
Patent Citations
Waterproof coiled material oil pre-soaking device
CN214320718U